Carbon black raw material stirrer with anti-blocking function
The carbon black mixing machine addresses incomplete mixing and clogging by using a dual motor and gear system to drive multiple stirring arms and a controlled discharge, ensuring efficient and clog-free mixing.
Patent Information
- Application Number
- CN202420649730.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing carbon black raw material mixers are prone to clogging during the stirring process and insufficient stirring, resulting in low processing efficiency.
A carbon black raw material mixer with anti-blocking function is adopted. By setting up a first motor to drive the main bevel gear and the second bevel gear to drive the stirring blades to rotate, and a quantitative discharge is carried out in combination with the second motor drive sleeve and the rotating plate to achieve sufficient stirring and prevent clogging.
The stirring efficiency of carbon black raw materials is improved, and the problems of insufficient stirring and clogged stir tanks are avoided, saving time and manpower.
Smart Images

Figure CN223096589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the stirring and processing of carbon black raw materials, in particular to a carbon black raw material mixer with an anti-blocking function, belonging to the technical field of mixers. Background Technique
[0002] Precipitated silica is a silicate series reinforcing material, mainly used in the rubber industry, and can also be used in industries such as daily chemicals, coatings, pesticides, plastics, and papermaking; with the rapid development of expressways, it provides a broad market for radial tires; at the same time, it is also a large potential market for the application of precipitated silica. The price of carbon black raw material oil is relatively high, which hinders the development of the production capacity of the carbon black industry. Therefore, it brings new opportunities for the development of the precipitated silica industry. The precipitated silica products produced from rice husk ash as raw materials have a large market capacity and good prospects, further enhancing the development vitality of enterprises and bringing good economic benefits to enterprises. The raw material for producing silica is rice husk ash.
[0003] The patent with the publication number of CN220159835U proposes a carbon black raw material mixer with an anti-blocking function. The mixer is provided with a mixing barrel. The lower end of the outer wall of the mixing barrel is fixedly connected with a support plate, and support legs are fixedly connected to the four corners of the support plate. A filter screen is arranged inside the mixing barrel. The center of the top of the mixing barrel is fixedly connected with an installation box, and a motor is fixedly installed inside the installation box. The output end of the motor is fixedly connected with a rotating shaft, and a plurality of stirring rods are fixedly connected to the outer wall of the rotating shaft. For this kind of carbon black raw material mixer with an anti-blocking function, through the filter screen arranged inside the mixing barrel, it can play a certain screening role for the carbon black raw materials inside the mixer. By driving the rotating shaft to rotate by the motor, it can drive the scraper to scrape the surface of the filter screen, and then the residual carbon black raw materials on the filter screen can be crushed and discharged from the discharge port through the filter screen.
[0004] Although the above effectively prevents blockage of carbon black raw materials, when stirring the raw materials, it is not uniform and sufficient enough, which is likely to cause problems such as incomplete stirring, reducing the stirring of carbon black raw materials. Sometimes secondary stirring is required, increasing the processing efficiency of carbon black raw materials, which is time-consuming and laborious. Therefore, we propose an improvement and upgrade of a carbon black raw material mixer with an anti-blocking function. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] The purpose of the utility model is to provide a carbon black raw material mixer with an anti-blocking function to solve the problem of insufficient stirring of carbon black raw materials in the prior art.
[0007] (2) Technical Solutions
[0008] The present utility model is realized through the following technical solutions: a carbon black raw material mixer with an anti-blocking function, including a mixing tank. An installation frame is provided on the upper end surface of the mixing tank. A first motor is provided on the outer side of the installation frame, and the output end of the first motor is connected with a main bevel gear. The outer wall of the main bevel gear is meshed and connected with a first bevel gear and a second bevel gear respectively. A first fixing rod is provided in the middle of the first bevel gear, and a second fixing rod is provided in the middle of the second bevel gear. Stirring blades are installed on the outer walls of the first fixing rod and the second fixing rod. A fixing frame is provided on the upper end surface of the mixing tank on one side of the installation frame, and a feeding pipe is provided inside the fixing frame. A control component is provided inside the feeding pipe. The control component includes a second motor, a sleeve and a rotating disc. One end of the second motor is provided with a sleeve, and one end of the sleeve is connected to the bottom of the rotating disc. A limiting plate is provided on the outer wall of the sleeve.
[0009] Preferably, a control panel is fixedly provided on the front side of the outer wall of the mixing tank, and a discharge pipe is provided on one side of the outer wall of the mixing tank, and an electromagnetic valve is sleeved on the outer wall of the discharge pipe, which is convenient for discharging, packing and collecting the carbon black raw materials after sufficient stirring.
[0010] Preferably, a protective cover is provided on the outer wall of the installation frame. The first motor is fixedly installed on a support plate, and one end of the support plate is fixedly connected to the installation frame, which is convenient for protecting the first motor and improving its stability.
[0011] Preferably, the main bevel gear is rotatably installed on the inner wall of the installation frame, the first bevel gear and the second bevel gear are respectively rotatably installed at the upper and lower ends inside the installation frame, and a filter plate is provided inside the mixing tank, which is convenient for the first bevel gear and the second bevel gear to stably drive the first fixing rod and the second fixing rod to rotate, and to filter, collect, pack and process the carbon black raw materials.
[0012] Preferably, the first bevel gear is fixedly connected to the first fixing rod, the second bevel gear is fixedly connected to the second fixing rod, the first fixing rod penetrates through the inside of the second bevel gear, and the first fixing rod is rotatably installed inside the second fixing rod, which is convenient for fully stirring the carbon black raw materials and improving the raw material stirring efficiency.
[0013] Preferably, a feeding hopper is provided above the feeding pipe inside the fixing frame. The sleeve is rotatably installed on the limiting plate, and guiding grooves are formed inside both the rotating disc and the limiting plate, which is convenient for the rotating disc to rotate and align with the guiding groove on the limiting plate for feeding, and to quantitatively control the falling of the raw materials.
[0014] Preferably, the second motor is fixedly installed on the support base. Connecting rods are arranged on the outer wall of the support base, and one end of each connecting rod is installed inside the blanking pipe. Four support rods are arranged on the upper end surface of the support base away from the outside of the second motor, and one end of each support rod is connected to the limiting plate. An installation box is arranged at one end of the blanking pipe, which facilitates stable support during the operation of the second motor and simultaneously stably fixes the limiting plate.
[0015] The utility model provides a carbon black raw material mixer with an anti-blocking function, and its beneficial effects are as follows:
[0016] 1. By arranging components such as the first motor, mounting frame, main bevel gear, first bevel gear, second bevel gear, and stirring blades, the carbon black raw material mixer with an anti-blocking function drives the first motor on the support plate to work. Then the first motor drives the main bevel gear to rotate. Then the main bevel gear drives the first bevel gear and the second bevel gear inside the mounting frame to rotate in opposite directions. At the same time, the first bevel gear drives the stirring blades on the first fixing rod to rotate, and the second bevel gear drives the stirring blades on the second fixing rod to rotate, fully stirring the carbon black raw materials, avoiding problems such as insufficient stirring of the carbon black raw materials and causing secondary stirring, which is beneficial to improving the stirring efficiency of the carbon black raw materials, saving time and effort, and having a simple structure.
[0017] 2. By arranging components such as the second motor, rotating disk, limiting plate, sleeve, support base, and connecting rod, the carbon black raw material mixer with an anti-blocking function drives the second motor to drive the sleeve to rotate, so that the sleeve drives the rotating disk to rotate. Since the rotating disk and the limiting plate are relatively fitted, the guide grooves on the rotating disk are aligned with the guide grooves on the limiting plate when the rotating disk rotates. At the same time, the support base and the connecting rod are used to support and limit the second motor, so that the carbon black raw materials fall into the installation box along the guide grooves and then fall into the stirring tank, which can quantitatively control the descent of the raw materials and avoid problems such as blockage inside the stirring tank caused by excessive descent of the carbon black raw materials, which is beneficial to protecting the stirring tank. Description of the Drawings
[0018] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 is a schematic sectional structure diagram of the utility model;
[0020] Figure 3 is a schematic diagram of the partial split structure of the utility model;
[0021] Figure 4 is Figure 2 a schematic diagram of the partial enlarged split structure at the
[0022] Figure 5 is Figure 4 a schematic diagram of the partial enlarged structure at the
[0023]
Description of Main Component Symbols
[0024] 1. Stirring tank; 2. Control panel; 3. Protective cover; 4. Fixed frame; 5. Hopper; 6. Discharge pipe; 7. Filter plate; 8. Mounting frame; 9. Stirring blade; 10. Support plate; 11. First motor; 12. Main bevel gear; 13. First bevel gear; 14. Second bevel gear; 15. Second fixed rod; 16. First fixed rod; 17. Feed pipe; 18. Installation box; 19. Control component; 191. Second motor; 192. Limiting plate; 193. Rotating disk; 194. Sleeve; 195. Guide groove; 196. Support seat; 197. Connecting rod. Detailed Implementation Manner
[0025] An embodiment of the present utility model provides a carbon black raw material mixer with an anti-blocking function.
[0026] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 , including a stirring tank 1, a mounting frame 8 is arranged on the upper end surface of the stirring tank 1, a first motor 11 is arranged outside the mounting frame 8 and the output end of the first motor 11 is connected with a main bevel gear 12, the outer wall of the main bevel gear 12 is respectively meshed with a first bevel gear 13 and a second bevel gear 14, a first fixed rod 16 is arranged in the middle of the first bevel gear 13, a second fixed rod 15 is arranged in the middle of the second bevel gear 14, stirring blades 9 are installed on the outer walls of the first fixed rod 16 and the second fixed rod 15, a fixed frame 4 is arranged on the upper end surface of the stirring tank 1 on one side of the mounting frame 8 and a feed pipe 17 is arranged inside the fixed frame 4, a control component 19 is arranged inside the feed pipe 17, the control component 19 includes a second motor 191, a sleeve 194 and a rotating disk 193, a sleeve 194 is arranged at one end of the second motor 191 and one end of the sleeve 194 is connected to the bottom of the rotating disk 193, and a limiting plate 192 is arranged on the outer wall of the sleeve 194.
[0027] Furthermore, a control panel 2 is fixedly arranged on the front side of the outer wall of the stirring tank 1, and a discharge pipe 6 is arranged on one side of the outer wall of the stirring tank 1, and an electromagnetic valve is sleeved on the outer wall of the discharge pipe 6, which is convenient for discharging and packing the carbon black raw materials after sufficient stirring. A protective cover 3 is arranged on the outer wall of the mounting frame 8 to protect the first motor 11. The first motor 11 is fixedly installed on the support plate 10, and one end of the support plate 10 is fixedly connected to the mounting frame 8 to support and fix the first motor 11. The main bevel gear 12 is rotatably installed on the inner wall of the mounting frame 8, and the first bevel gear 13 and the second bevel gear 14 are respectively rotatably installed at the upper and lower ends inside the mounting frame 8. A filter plate 7 is arranged inside the stirring tank 1. The first bevel gear 13 is fixedly connected to the first fixing rod 16, and the second bevel gear 14 is fixedly connected to the second fixing rod 15. The first fixing rod 16 penetrates through the inside of the second bevel gear 14, and the first fixing rod 16 is rotatably installed inside the second fixing rod 15, which is convenient for driving the stirring blades 9 on the outer walls of the first fixing rod 16 and the second fixing rod 15 to rotate respectively to fully stir the raw materials.
[0028] Further: a feed hopper 5 is arranged above the feed pipe 17 inside the fixing frame 4. The sleeve 194 is rotatably installed on the limiting plate 192. Guide grooves 195 are formed inside both the rotating disk 193 and the limiting plate 192, which is convenient for the rotating disk 193 to be aligned with the guide groove 195 on the limiting plate 192 for feeding when rotating. The second motor 191 is fixedly installed on the support seat 196. Connecting rods 197 are arranged on the outer walls of the support seat 196, and one end of each connecting rod 197 is installed inside the feed pipe 17. Four groups of support rods are arranged on the upper end surface of the support seat 196 away from the outside of the second motor 191, and one end of each support rod is connected to the limiting plate 192. An installation box 18 is arranged at one end of the feed pipe 17 to stably support the second motor 191 during operation.
[0029] When the utility model is in use: First, the staff puts the carbon black raw material into the feeding hopper 5 on the fixing frame 4, and then the carbon black raw material flows into the inner part of the feeding pipe 17. By driving the second motor 191, the sleeve 194 is driven to rotate, so that the sleeve 194 drives the rotating disc 193 to rotate. Since the rotating disc 193 and the limiting plate 192 are relatively fitted, when the rotating disc 193 rotates, the guiding grooves 195 on the rotating disc 193 are aligned with the guiding grooves 195 on the limiting plate 192. At the same time, the support base 196 and the connecting rod 197 are used to support and limit the second motor 191, so that the carbon black raw material falls into the installation box 18 along the guiding grooves 195 and then drops into the stirring tank 1, which can quantitatively control the descent of the raw material and avoid problems such as blockage inside the stirring tank 1 caused by excessive descent of the carbon black raw material. The carbon black raw material that drops into the stirring tank 1 drives the first motor 11 on the support plate 10 to work. Then the first motor 11 drives the main bevel gear 12 to rotate. Then the main bevel gear 12 drives the first bevel gear 13 and the second bevel gear 14 inside the installation frame 8 to rotate in opposite directions. At the same time, the first bevel gear 13 drives the stirring blades 9 on the first fixing rod 16 to rotate, and the second bevel gear 14 drives the stirring blades 9 on the second fixing rod 15 to rotate to fully stir the carbon black raw material. Then the stirred raw material is filtered through the filter plate 7 and finally collected and packed through the discharge pipe 6.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.
Claims
1. A carbon black raw material mixer with a blockage prevention function, comprising a mixing tank (1), characterized in that: The upper end surface of the stirring tank (1) is provided with a mounting frame (8). A first motor (11) is arranged outside the mounting frame (8), and the output end of the first motor (11) is connected to a main bevel gear (12). The outer wall of the main bevel gear (12) is respectively meshed with a first bevel gear (13) and a second bevel gear (14). A first fixing rod (16) is arranged in the middle of the first bevel gear (13), and a second fixing rod (15) is arranged in the middle of the second bevel gear (14). Stirring blades (9) are installed on the outer walls of the first fixing rod (16) and the second fixing rod (15). A fixing frame (4) is arranged on one side of the mounting frame (8) on the upper end surface of the stirring tank (1), and a feeding pipe (17) is arranged inside the fixing frame (4). A control component (19) is arranged inside the feeding pipe (17). The control component (19) includes a second motor (191), a sleeve (194) and a rotating disk (193). One end of the second motor (191) is provided with the sleeve (194), and one end of the sleeve (194) is connected to the bottom of the rotating disk (193). A limiting plate (192) is arranged on the outer wall of the sleeve (194).
2. The carbon black raw material mixer with a clogging prevention function according to claim 1, characterized in that: A control panel (2) is fixedly arranged on the front side of the outer wall of the stirring tank (1), and a discharge pipe (6) is arranged on one side of the outer wall of the stirring tank (1), and an electromagnetic valve is sleeved on the outer wall of the discharge pipe (6).
3. The carbon black raw material blender with an anti-blocking function according to claim 1, characterized in that: A protective cover (3) is arranged on the outer wall of the mounting frame (8). The first motor (11) is fixedly installed on a support plate (10), and one end of the support plate (10) is fixedly connected to the mounting frame (8).
4. The carbon black raw material mixer with a blockage prevention function according to claim 1, characterized in that: The main bevel gear (12) is rotatably installed on the inner wall of the mounting frame (8). The first bevel gear (13) and the second bevel gear (14) are respectively rotatably installed at the upper and lower ends inside the mounting frame (8). A filter plate (7) is arranged inside the stirring tank (1).
5. The carbon black raw material blender with a clogging prevention function according to claim 1, characterized in that: The first bevel gear (13) is fixedly connected to the first fixing rod (16), and the second bevel gear (14) is fixedly connected to the second fixing rod (15). The first fixing rod (16) penetrates through the inside of the second bevel gear (14), and the first fixing rod (16) is rotatably installed inside the second fixing rod (15).
6. The carbon black raw material mixer with an anti-blocking function according to claim 1, characterized in that: A feeding hopper (5) is arranged above the feeding pipe (17) inside the fixing frame (4). The sleeve (194) is rotatably installed on the limiting plate (192). Guide grooves (195) are formed inside both the rotating disk (193) and the limiting plate (192).
7. The carbon black raw material mixer with a clogging prevention function according to claim 1, characterized in that: The second motor (191) is fixedly installed on a support seat (196). Connecting rods (197) are arranged on the outer walls of the support seat (196), and one end of each connecting rod (197) is installed inside the feeding pipe (17). Four groups of support rods are arranged on the upper end surface of the support seat (196) away from the outside of the second motor (191), and one end of each support rod is connected to the limiting plate (192). One end of the feeding pipe (17) is provided with a mounting box (18).
Citation Information
Patent Citations
Carbon black raw material stirrer with anti-blocking function
CN220159835U