Full-automatic emulsifying machine

Abstract

The utility model provides a full-automatic emulsifying machine which comprises a base, a base plate, a discharging pipe, a driving module, an emulsifying barrel, a top plate, a first telescopic push rod and a top cover are arranged at the top of the base through supporting rods, a feeding hopper and a stirring motor are arranged on the top cover, and a stirring module is arranged at the lower end of an output shaft of the stirring motor. The top cover is further provided with a telescopic cleaning module used for cleaning the stirring module. A through hole matched with the discharging pipe is formed in the base plate, and a bearing with an inner ring connected with the outer side wall of the discharging pipe is further arranged at the top of the base plate. According to the full-automatic emulsifying machine disclosed by the utility model, not only can the basic requirement of emulsifying liquid milk be met, but also the stirring structure can be conveniently cleaned by a user under the condition that the stirring structure does not need to be taken out from the emulsifying device, so that the use requirement of people is better met.

Description

Technical Field

[0001] The utility model belongs to the technical field of dairy product processing, and particularly relates to a full-automatic emulsifying machine. Background Art

[0002] In the process of processing dairy products, liquid milk materials and emulsifiers need to be added into an emulsifying tank and stirred and mixed to realize the emulsification treatment of the liquid milk materials. For the existing full-automatic emulsifying machines, although they can meet the basic requirements for emulsifying liquid milk materials, when cleaning the stirring structure, usually the stirring structure needs to be taken out of the emulsifying device first, and then the stirring structure can be cleaned. After the cleaning of the stirring structure is completed, the stirring structure needs to be installed inside the emulsifying device again. Therefore, it brings great inconvenience to people's use and also affects the overall efficiency of emulsifying liquid milk materials, and cannot fully meet people's use requirements. Summary of the Utility Model

[0003] In view of this, aiming at the deficiencies of the prior art, the utility model provides a full-automatic emulsifying machine, which can not only meet the basic requirements for emulsifying liquid milk materials, but also enable users to conveniently clean the stirring structure without taking the stirring structure out of the emulsifying device, so as to better meet people's use requirements.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a full-automatic emulsifying machine, including a base, a substrate is arranged on the top of the base through a support rod, a discharge pipe is vertically penetrated and rotatably arranged on the substrate, a driving module for driving the discharge pipe to rotate is arranged on the substrate, the top of the discharge pipe is provided with an emulsifying cylinder with a conical bottom and an open top, a control valve is arranged on the discharge pipe, the top of the base is further provided with a top plate located above the emulsifying cylinder through a plurality of vertical rods, a first telescopic push rod is vertically arranged on the top plate, the lower end of the output shaft of the first telescopic push rod is provided with a top cover fixedly clamped with the emulsifying tank, a feed hopper is arranged on the top cover, a stirring motor is further arranged on the top cover, the lower end of the output shaft of the stirring motor is provided with a stirring module, and a telescopic cleaning module for cleaning the stirring module is further arranged on the top cover. A through hole adapted to the discharge pipe is arranged on the substrate, and a bearing with an inner ring connected to the outer side wall of the discharge pipe is further arranged on the top of the substrate.

[0005] As a further improvement of the utility model, the stirring module includes a stirring shaft arranged at the lower end of the output shaft of the stirring motor, and stirring blades adapted to the emulsifying cylinder are arranged at the side end of the stirring shaft.

[0006] As a further improvement of the present utility model, the driving module includes a driving motor vertically arranged at the bottom of the substrate. A driving pulley is arranged on the output shaft of the driving motor. A driven pulley adapted to the driving pulley is arranged on the discharge pipe. A transmission belt is arranged between the driving pulley and the driven pulley.

[0007] As a further improvement of the present utility model, the telescopic cleaning module includes a second telescopic push rod arranged on the top cover and with its output shaft extending below the top cover. The lower end of the output shaft of the second telescopic push rod is provided with an L-shaped flushing plate adapted to the emulsifying cylinder and the stirring module through a cross bar. A flushing cavity is arranged inside the side wall of the flushing plate. A plurality of first flushing nozzles communicating with the flushing cavity are arranged on one side of the flushing plate close to the stirring module. A water inlet pipe is vertically penetrated through the top cover. A water guiding hose is arranged between the lower end of the water inlet pipe and the flushing plate.

[0008] As a further improvement of the present utility model, a plurality of second flushing nozzles communicating with the flushing cavity are arranged on one side of the flushing plate close to the inner wall of the emulsifying cylinder.

[0009] As a further improvement of the present utility model, a guiding insertion cylinder is vertically arranged on the top of the top cover, and a guiding insertion rod adapted to be inserted and connected with the guiding insertion cylinder is arranged at the bottom of the top plate.

[0010] As a further improvement of the present utility model, an electric heating device is arranged inside the side wall of the emulsifying cylinder, and a temperature sensor is also arranged on the side wall of the emulsifying cylinder above the electric heating device.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] First, after the user adds liquid milk material and emulsifier into the emulsifying cylinder through the feed hopper, the stirring motor can be started, so that the stirring shaft and the stirring blades stir and mix the liquid milk material and the emulsifier, thereby performing emulsification treatment on the liquid emulsion. At the same time, through the cooperation of the electric heating device and the temperature sensor, the liquid milk material and the emulsifier in the emulsifying cylinder can be heated to the corresponding suitable emulsification temperature, so as to more quickly and efficiently perform emulsification treatment on the liquid milk material and the emulsifier.

[0013] Second, when it is necessary to flush the stirring structure, the emulsified liquid milk material in the emulsifying cylinder can be discharged through the discharge pipe first. Then, the second telescopic push rod is used to move the flushing plate from the non-working area on the upper side inside the emulsifying cylinder to the working area on the lower side inside the emulsifying cylinder. Then, water can be supplied through the water inlet pipe, so that the cleaning water reaches the flushing cavity through the water inlet pipe and the water guiding hose and sprays out from a plurality of first flushing nozzles, thereby flushing the corresponding areas of the stirring shaft and the stirring blades. At the same time, the stirring motor can be used to rotate and adjust the stirring shaft and the stirring blades, so as to realize the full flushing treatment of the stirring shaft and the stirring blades.

[0014] Thirdly, the user can also directly wash the inner wall of the emulsifying cylinder through the second flushing nozzle, so as to conveniently clean the inner wall of the emulsifying cylinder. Meanwhile, the emulsifying cylinder can be rotated by the driving module to wash the entire inner wall of the working area of the emulsifying cylinder.

[0015] Fourthly, through the cooperation of the guiding insertion cylinder and the guiding insertion rod, the first telescopic push rod can be prevented from being deformed and damaged by the radial acting force. Description of the Drawings

[0016] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a schematic structural diagram of the top plate, the first telescopic push rod, the top cover, the feed hopper, the guiding insertion cylinder, the guiding insertion rod, and the water inlet pipe of the present utility model;

[0019] Figure 3 is a schematic structural diagram of the base, the support rod, the base plate, and the through hole of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the feed hopper, the stirring motor, the stirring module, and the telescopic cleaning module of the present utility model.

[0021] In the figure: 101, base; 102, support rod; 103, base plate; 104, discharge pipe; 105, emulsifying cylinder; 106, control valve; 107, top plate; 108, first telescopic push rod; 109, top cover; 110, feed hopper; 111, stirring motor; 112, guiding insertion cylinder; 113, guiding insertion rod; 114, through hole; 115, bearing; 116, vertical rod; 201, stirring shaft; 202, stirring blade; 301, driving motor; 302, driving pulley; 303, driven pulley; 304, transmission belt; 401, second telescopic push rod; 402, flushing plate; 403, first flushing nozzle; 404, water inlet pipe; 405, water guiding hose; 406, second flushing nozzle. Specific Embodiments

[0022] To better understand the present utility model, the following further clarifies the content of the present utility model in conjunction with the embodiments. However, the protected content of the present utility model is not limited to the following embodiments. In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details.

[0023] As Figure 1 、 3 shown, a fully automatic emulsifying machine includes a base 101. A substrate 103 is provided on the top of the base 101 through a support rod 102. A discharge pipe 104 is vertically penetrated and rotatably provided on the substrate 103. A driving module for driving the discharge pipe 104 to rotate is provided on the substrate 103. An emulsifying cylinder 105 with a conical bottom and an open top is provided at the top of the discharge pipe 104. A control valve 106 is provided on the discharge pipe 104. The top of the base 101 is also provided with a top plate 107 located above the emulsifying cylinder 105 through a plurality of vertical rods 116. A first telescopic push rod 108 is vertically provided on the top plate 107. The lower end of the output shaft of the first telescopic push rod 108 is provided with a top cover 109 that is snap-fitted and fixed to the emulsifying tank. A feed hopper 110 is provided on the top cover 109. A stirring motor 111 is also provided on the top cover 109. The lower end of the output shaft of the stirring motor 111 is provided with a stirring module. A telescopic cleaning module for cleaning the stirring module is also provided on the top cover 109. A through hole 114 adapted to the discharge pipe 104 is provided on the substrate 103. A bearing 115 with an inner ring connected to the outer side wall of the discharge pipe 104 is also provided on the top of the substrate 103. An electric heating device is provided inside the side wall of the emulsifying cylinder 105. A temperature sensor is also provided on the side wall of the emulsifying cylinder 105 above the electric heating device.

[0024] As Figure 4 shown, the stirring module includes a stirring shaft 201 provided at the lower end of the output shaft of the stirring motor 111. Stirring blades 202 adapted to the emulsifying cylinder 105 are provided at the side end of the stirring shaft 201.

[0025] As Figure 1 shown, the driving module includes a driving motor 301 vertically provided at the bottom of the substrate 103. A driving pulley 302 is provided on the output shaft of the driving motor 301. A driven pulley 303 adapted to the driving pulley 302 is provided on the discharge pipe 104. A transmission belt 304 is provided between the driving pulley 302 and the driven pulley 303.

[0026] As Figure 1 、 4 shown, the telescopic cleaning module includes a second telescopic push rod 401 provided on the top cover 109 and with an output shaft extending below the top cover 109. The lower end of the output shaft of the second telescopic push rod 401 is provided with an L-shaped flushing plate 402 adapted to the emulsifying cylinder 105 and the stirring module through a cross bar. A flushing cavity is provided inside the side wall of the flushing plate 402. A plurality of first flushing nozzles 403 communicating with the flushing cavity are provided on one side of the flushing plate 402 close to the stirring module. A water inlet pipe 404 is vertically penetrated and provided on the top cover 109. A water guiding hose 405 is provided between the lower end of the water inlet pipe 404 and the flushing plate 402.

[0027] As Figure 4 shown, on one side of the flushing plate 402 close to the inner wall of the emulsifying cylinder 105, a plurality of second flushing nozzles 406 communicating with the flushing chamber are provided.

[0028] The user can first make the output shaft of the second telescopic push rod 401 in a non-extended state, so that the flushing plate 402 is in the non-emulsifying working area on the upper side inside the emulsifying cylinder 105. Then, the liquid milk material and the emulsifier can be added into the emulsifying cylinder 105 through the feed hopper 110. Subsequently, the stirring motor 111 can be started, so that the stirring shaft 201 and the stirring blades 202 stir and mix the liquid milk material and the emulsifier, thereby performing emulsification treatment on the liquid emulsion. At the same time, the electric heating device can be started, and the temperature inside the emulsifying cylinder 105 can be detected through the temperature sensor, so as to heat the liquid milk material and the emulsifier in the emulsifying cylinder 105 to the corresponding suitable emulsification temperature, thereby more quickly and efficiently performing emulsification treatment on the liquid milk material and the emulsifier.

[0029] After the emulsification treatment of the liquid milk material is completed, the control valve 106 can be opened, and the emulsified liquid milk material in the emulsifying cylinder 105 can be discharged through the discharge pipe 104.

[0030] Then, the output shaft of the first telescopic push rod 108 can be shortened upward by a certain length, so that the top cover 109 moves upward by a certain distance and is separated from the emulsifying cylinder 105. Then, the output shaft of the second telescopic push rod 401 can be extended downward by a certain length, so that the flushing plate 402 moves from the non-emulsifying working area on the upper side inside the emulsifying cylinder 105 to the emulsifying working area on the lower side inside the emulsifying cylinder 105 at an angle misaligned with the stirring shaft 201 and the stirring blades 202. Then, cleaning water can be conveyed to the water inlet pipe 404, so that the cleaning water reaches the flushing chamber through the water inlet pipe 404 and the water guiding hose 405, and is sprayed out from a plurality of first flushing nozzles 403, thereby flushing the corresponding areas of the stirring shaft 201 and the stirring blades 202. At the same time, the stirring shaft 201 and the stirring blades 202 can be rotated and adjusted through the stirring motor 111, so as to realize the full flushing treatment of the stirring shaft 201 and the stirring blades 202.

[0031] The user can also directly flush the corresponding inner wall of the emulsifying working area of the emulsifying cylinder 105 through the second flushing nozzles 406. At the same time, the driving motor 301 can be started, and through the cooperation of the driving belt pulley 302, the driven belt pulley 303 and the transmission belt 304, the emulsifying cylinder 105 can be rotated, so as to change and expand the flushing range of the second flushing nozzles on the inner wall of the working area of the emulsifying cylinder 105, so as to realize the flushing treatment of the entire inner wall of the working area of the emulsifying cylinder 105.

[0032] Through the discharge pipe 104, the residue of the liquid milk material carried by the flushing water can be discharged from the emulsifying cylinder 105; subsequently, the flushing plate 402 can be reset upward to the non-emulsifying working area on the upper side inside the emulsifying cylinder 105 by the second telescopic push rod 401.

[0033] According to another embodiment of the present invention, as Figure 2 shown, a guiding insertion cylinder 112 is vertically arranged on the top of the top cover 109, and a guiding insertion rod 113 inserted and connected with the guiding insertion cylinder 112 is arranged at the bottom of the top plate 107. Through the cooperation of the guiding insertion cylinder 112 and the guiding insertion rod 113, the first telescopic push rod 108 can be vertically guided, so as to prevent the first telescopic push rod 108 from being deformed and damaged by the radial acting force.

[0034] The above are the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A fully automatic emulsifying machine, comprising a base (101), characterized in that: The top of the base (101) is provided with a substrate (103) through a support rod (102). A discharge pipe (104) is vertically penetrated and rotatably arranged on the substrate (103). A drive module for rotationally driving the discharge pipe (104) is arranged on the substrate (103). The top of the discharge pipe (104) is provided with an emulsifying cylinder (105) with a conical bottom and an open top. A control valve (106) is arranged on the discharge pipe (104). The top of the base (101) is also provided with a top plate (107) located above the emulsifying cylinder (105) through a plurality of vertical rods (116). A first telescopic push rod (108) is vertically arranged on the top plate (107). The lower end of the output shaft of the first telescopic push rod (108) is provided with a top cover (109) fixedly clamped with the emulsifying tank. A feed hopper (110) is arranged on the top cover (109). A stirring motor (111) is also arranged on the top cover (109). The lower end of the output shaft of the stirring motor (111) is provided with a stirring module. A telescopic cleaning module for cleaning the stirring module is also arranged on the top cover (109).

2. The full-automatic emulsifying machine according to claim 1, wherein: The stirring module includes a stirring shaft (201) arranged at the lower end of the output shaft of the stirring motor (111). Stirring blades (202) adapted to the emulsifying cylinder (105) are arranged at the side end of the stirring shaft (201).

3. The full-automatic emulsifying machine according to claim 2, characterized in that: The drive module includes a drive motor (301) vertically arranged at the bottom of the substrate (103). A driving belt pulley (302) is arranged on the output shaft of the drive motor (301). A driven belt pulley (303) adapted to the driving belt pulley (302) is arranged on the discharge pipe (104). A transmission belt (304) is arranged between the driving belt pulley (302) and the driven belt pulley (303).

4. The full-automatic emulsifying machine according to claim 3, wherein: The telescopic cleaning module includes a second telescopic push rod (401) arranged on the top cover (109) and with its output shaft extending below the top cover (109). The lower end of the output shaft of the second telescopic push rod (401) is provided with an L-shaped flushing plate (402) adapted to the emulsifying cylinder (105) and the stirring module through a cross bar. A flushing cavity is arranged inside the side wall of the flushing plate (402). A plurality of first flushing nozzles (403) communicated with the flushing cavity are arranged on one side of the flushing plate (402) close to the stirring module. A water inlet pipe (404) is vertically penetrated and arranged on the top cover (109). A water guiding hose (405) is arranged between the lower end of the water inlet pipe (404) and the flushing plate (402).

5. The full-automatic emulsifying machine according to claim 4, characterized in that: A plurality of second flushing nozzles (406) communicated with the flushing cavity are arranged on one side of the flushing plate (402) close to the inner wall of the emulsifying cylinder (105).

6. The full-automatic emulsifying machine according to claim 5, wherein: A guiding insertion cylinder (112) is vertically arranged on the top of the top cover (109). A guiding insertion rod (113) inserted and connected with the guiding insertion cylinder (112) is arranged at the bottom of the top plate (107).

7. The full-automatic emulsifying machine according to claim 6, wherein: A through hole (114) adapted to the discharge pipe (104) is arranged on the substrate (103). A bearing (115) with an inner ring connected to the outer side wall of the discharge pipe (104) is also arranged on the top of the substrate (103).

8. The full-automatic emulsifying machine according to claim 1, characterized in that: An electric heating device is arranged inside the side wall of the emulsifying cylinder (105), and a temperature sensor is further arranged on the side wall of the emulsifying cylinder (105) above the electric heating device.

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