Multipurpose high-viscosity material mixing, stirring and vacuum defoaming device
The multi-purpose mixing and vacuum degassing apparatus addresses air entrapment issues in high viscosity materials by using a sealed vessel with heating/cooling and scraping mechanisms, ensuring high-quality mixing and efficient bubble removal for construction site applications.
Patent Information
- Application Number
- CN202422216563.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The prior art is difficult to effectively remove a large number of bubbles in high viscosity coatings or sealants, affecting the quality of the coating or glue layer, and the existing equipment is not suitable for the large-scale mixing needs at the construction site.
A multi-purpose high-viscosity material mixing and stirring vacuum defoaming device is designed, and a vacuum sealing structure of the kettle body and the cover body is adopted, combined with the jacket heating or cooling function, and the accumulation of impurities is avoided through the scraping wall lifting mechanism to ensure the vacuum degree and mixing quality.
It effectively eliminates bubbles in high-viscosity materials, ensures the performance and quality of the materials after mixing, is suitable for a large number of mixing needs at the construction site, and improves operation ease and vacuum.
Smart Images

Figure CN223096711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coating processing, and more specifically, to a multi-purpose high-viscosity material mixing, stirring and vacuum defoaming device. Background Technique
[0002] In the anticorrosion, waterproofing and other construction sites in the field of building construction, on-site mixing and dispersion operations of materials such as sealants with two or more components and coatings with more than two components are often carried out. It is found in the above mixing and stirring operations that a large amount of air is entrapped in the mixed materials and is difficult to disappear quickly. Especially for coatings or sealant materials with relatively high viscosity, a large number of bubble problems can be found in the coatings formed after the relevant coatings or sealants are applied, seriously affecting the quality of the coatings or adhesive layers and posing potential hazards to the quality of relevant projects.
[0003] The stirring blade with the Chinese patent number CN110730685B has an arm portion disposed outside the container and a stirring blade portion disposed inside the container integrally formed at the front end of the arm portion. The stirring blade portion has a horizontal portion, vertical portions protruding upward from both ends of the horizontal portion, and a connecting shaft portion protruding upward from the center of the horizontal portion and connected to the arm portion. Therefore, the mixed object in the region equivalent to the non-flow region can be mixed with the mixed object in other regions by using the inner protruding portion, and thus the mixed objects in the container can be uniformly mixed.
[0004] The existing mainstream defoaming mixers are respectively planetary gravity defoaming mixers, adjustable planetary gravity defoaming mixers, and vacuum planetary gravity defoaming mixers. The above defoaming mixers are applied to the mixing and stirring fields of materials for high-end, sophisticated products in high-tech fields such as LED, LCD, medical devices, electronic components, nano powder materials, fine chemical materials, printed electronic materials, electronic packaging materials, and new energy materials. They are mainly used for laboratory testing and inspection. However, the mass of the materials mixed each time is very small, the mixing efficiency is low, and the relevant equipment is inconvenient to carry, and cannot meet the mixing needs at the construction site. Content of the Utility Model
[0005] The purpose of the utility model is to provide a multi-purpose high-viscosity material mixing, stirring and vacuum defoaming device to solve the problems raised in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: a multi-purpose high-viscosity material mixing, stirring and vacuum defoaming device, comprising a kettle body, a cover body is installed at the upper end of the kettle body, anti-fall bolts are installed at the four corners of the upper end of the kettle body, an electric vacuum pump is fixedly connected to the left end of the kettle body, a vacuum gauge is fixedly connected to the upper side of the right end of the kettle body, a dashboard is fixedly connected to the right end of the kettle body and located below the vacuum gauge, a thermometer is fixedly connected to the left end of the kettle body, and the output end of the thermometer extends into the kettle body, a liquid inlet valve is fixedly connected to the upper side of the right end of the kettle body, a liquid outlet valve is fixedly connected to the lower side of the left end of the kettle body, heating rod mechanisms are symmetrically and fixedly connected to the left and right sides of the lower inner wall of the kettle body, a refrigeration mechanism is fixedly connected to the lower inner wall of the kettle body, and a high-viscosity material and its mixing and stirring facilities are installed inside the kettle body.
[0007] Preferably, the anti-fall bolts are movably connected to the cover body, and a sealing gasket is provided between the kettle body and the cover body.
[0008] Preferably, the refrigeration mechanism is located directly below the high-viscosity material and its mixing and stirring facilities, and the two heating rod mechanisms are respectively located on the left and right sides of the high-viscosity material and its mixing and stirring facilities.
[0009] Preferably, a top ring frame plate is fixedly connected to the upper inner wall of the kettle body, and temperature-sensitive telescopic wire ropes are fixedly connected to the four corners of the lower end of the top ring frame plate.
[0010] Preferably, the lower ends of the plurality of temperature-sensitive telescopic wire ropes are fixedly connected to a scraping wall lifting outer ring, and connecting side plates are symmetrically and fixedly connected to the inner side wall of the scraping wall lifting outer ring.
[0011] Preferably, the ends of the two connecting side plates away from the scraping wall lifting outer ring are fixedly connected to a scraping wall lifting inner ring, and the positions of the connecting side plates are arranged in a cross shape with the positions of the heating rod mechanisms.
[0012] Preferably, the scraping wall lifting outer ring and the scraping wall lifting inner ring are respectively in contact with the inner side wall of the kettle body and the outer side wall of the high-viscosity material and its mixing and stirring facilities.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] (1) This solution uses a kettle body, and forms a vacuum sealing structure with the cover body and its sealing gasket by anti-fall bolts. It has simple operation, strong applicability, good vacuum degree, and realizes the heating or cooling function of high-viscosity materials by designing a jacket structure, effectively solving the problem of the mixing quality of on-site materials in different seasonal environments. The high-viscosity materials processed by this solution basically eliminate the air bubble phenomenon, ensuring the performance quality of the mixed high-viscosity materials.
[0015] (2) When hot and cold media circulate in the interlayer of the kettle body, multiple temperature-sensitive telescopic wire bundles set above the outer ring of the scraping wall lifting can follow the temperature change, displace the outer ring of the scraping wall lifting up and down in the kettle body, and generate a scraping force on the inner wall of the kettle body, the outer wall of the high-viscosity material and its mixing and stirring facilities, effectively avoiding the accumulation of impurities such as dirt, sediment, and corrosion products in the interlayer of the kettle body, and avoiding the slowdown of the heating or cooling efficiency in the interlayer of the kettle body caused by these impurities, thereby ensuring the operation efficiency of the kettle body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic side view structure diagram of the kettle body of the present utility model;
[0017] Figure 2 is a schematic side view sectional structure diagram of the kettle body of the present utility model;
[0018] Figure 3 is a schematic structure diagram of the temperature-sensitive telescopic wire bundle in the downward push state of the present utility model;
[0019] Figure 4 is a schematic axonometric structure diagram of the outer ring of the scraping wall lifting of the present utility model.
[0020] In the figure: 1. Kettle body; 2. Cover body; 3. High-viscosity material and its mixing and stirring facilities; 4. Fall bolt; 5. Electric vacuum pump; 6. Instrument panel; 7. Vacuum gauge; 8. Sealing gasket; 9. Thermometer; 10. Liquid inlet valve; 11. Liquid outlet valve; 12. Heating rod mechanism; 13. Refrigerator mechanism; 14. Temperature-sensitive telescopic wire bundle; 15. Outer ring of the scraping wall lifting; 16. Inner ring of the scraping wall lifting; 17. Connecting side plate; 18. Top ring frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-3, a multi-purpose high-viscosity material mixing, stirring, and vacuum defoaming device, comprising a kettle body 1, characterized in that: a cover body 2 is installed at the upper end of the kettle body 1; four corners at the upper end of the kettle body 1 are all installed with fall bolts 4; an electric vacuum pump 5 is fixedly connected to the left end of the kettle body 1; a vacuum gauge 7 is fixedly connected to the upper side of the right end of the kettle body 1; a dashboard 6 is fixedly connected to the right end of the kettle body 1 and is located below the vacuum gauge 7; a thermometer 9 is fixedly connected to the left end of the kettle body 1, and the output end of the thermometer 9 extends into the kettle body 1; a liquid inlet valve 10 is fixedly connected to the upper side of the right end of the kettle body 1; a liquid outlet valve 11 is fixedly connected to the lower side of the left end of the kettle body 1; heating rod mechanisms 12 are symmetrically and fixedly connected to the left and right sides of the lower inner wall of the kettle body 1; a refrigerating machine mechanism 13 is fixedly connected to the lower inner wall of the kettle body 1; and a high-viscosity material and its mixing and stirring facility 3 are installed inside the kettle body 1.
[0023] Please refer to Figures 1-2 , the fall bolts 4 are movably connected to the cover body 2, a sealing gasket 8 is arranged between the kettle body 1 and the cover body 2, the refrigerating machine mechanism 13 is located directly below the high-viscosity material and its mixing and stirring facility 3, and the two heating rod mechanisms 12 are respectively located on the left and right sides of the high-viscosity material and its mixing and stirring facility 3.
[0024] Please refer to Figures 2-4 , a top ring frame plate 18 is fixedly connected to the upper inner wall of the kettle body 1; temperature-sensitive telescopic wire ropes 14 are fixedly connected to the four corners at the lower end of the top ring frame plate 18; the lower ends of the plurality of temperature-sensitive telescopic wire ropes 14 are fixedly connected to a scraping wall lifting outer ring 15; connecting side plates 17 are symmetrically fixedly connected to the inner side wall of the scraping wall lifting outer ring 15; the ends of the two connecting side plates 17 far from the scraping wall lifting outer ring 15 are fixedly connected to a scraping wall lifting inner ring 16; the position of the connecting side plates 17 is arranged in a cross shape with the position of the heating rod mechanisms 12; and the scraping wall lifting outer ring 15 and the scraping wall lifting inner ring 16 are respectively in contact with the inner side wall of the kettle body 1 and the outer side wall of the high-viscosity material and its mixing and stirring facility 3.
[0025] Please refer to Figures 1-4 , when using this solution, open the cover body 2, put the high-viscosity material and its mixing and stirring facility 3 as a whole into the bottom of the kettle body 1 and start stirring, then close the cover body 2, tighten the fall bolts 4, start the electric vacuum pump 5, stop after the high-viscosity material and its mixing and stirring facility 3 are mixed for a set time, then turn off the electric vacuum pump 5, release the vacuum of the kettle body 1, loosen the fall bolts 4 and open the cover body 2, take out the high-viscosity material and its mixing and stirring facility 3, and use the mixed high-viscosity material. When using it again, put the new high-viscosity material and its mixing and stirring facility 3 into the kettle body 1 and repeat the above operations.
[0026] The high-viscosity material and its mixing and stirring facility 3 can also be directly fixedly placed at the bottom of the kettle body 1. An electric control operation instrument panel 6 for the high-viscosity material and its mixing and stirring facility 3 is arranged on the outer wall of the kettle body 1. Before mixing and stirring, only need to open the cover body 2, place the high-viscosity material on the high-viscosity material and its mixing and stirring facility 3, then close the cover body 2, tighten the fall bolts 4, start the electric vacuum pump 5. When the vacuum gauge 7 reaches the designed vacuum degree, then use the electric control operation instrument panel 6 to start the high-viscosity material and its mixing and stirring facility 3. After mixing for the set time, use the instrument panel 6 to stop the mixing operation, then turn off the electric vacuum pump 5. After releasing the vacuum of the kettle body 1, loosen the fall bolts 4 and open the cover body 2. Only need to separately take out the high-viscosity material from the high-viscosity material and its mixing and stirring facility 3 for use.
[0027] The kettle body 1 also adopts a jacket structure. In the jacket, a cold medium such as cooling water or a hot medium such as hot water or steam is introduced in a mode of entering from the bottom and exiting from the top. A thermometer 9 is arranged on the jacket of the kettle body 1 to realize heating or cooling treatment of the high-viscosity material in the high-viscosity material and its mixing and stirring facility 3.
[0028] Moreover, when the cold and hot media circulate in the inner layer of the kettle body 1, a plurality of temperature-sensitive telescopic wire bundles 14 arranged above the scraping wall lifting outer ring 15 can follow the temperature change and displace the scraping wall lifting outer ring 15 up and down in the kettle body 1. During the displacement process, the scraping wall lifting outer ring 15 and the scraping wall lifting inner ring 16 can generate a scraping force on the inner wall of the kettle body 1 and the outer wall of the high-viscosity material and its mixing and stirring facility 3, effectively avoiding the accumulation of impurities such as dirt, sediment, and corrosion products in the inner layer of the kettle body 1, and avoiding the slowdown of the heating or cooling efficiency in the inner layer of the kettle body 1 caused by these impurities, thereby ensuring the operation efficiency of the kettle body 1. In this scheme, the kettle body 1, the cover body 2 and its sealing gasket 8 form a vacuum sealing structure with the fall bolts 4, which is simple to operate, has strong applicability, good vacuum degree. The designed jacket structure realizes the heating or cooling function of the high-viscosity material, effectively solves the problem of the mixing quality of on-site materials in different seasonal environments. The high-viscosity material processed by this scheme basically eliminates the air bubble phenomenon, ensuring the performance quality of the mixed high-viscosity material.
[0029] The above is only the preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical scheme of the present invention and its improved concept, makes equivalent substitution or change, and should be covered by the protection scope of the present invention.
Claims
1. A multi-purpose high-viscosity material mixing, stirring and vacuum degassing device, comprising a kettle body (1), characterized in that: A cover body (2) is installed at the upper end of the kettle body (1). Fall bolts (4) are installed at the four corners of the upper end of the kettle body (1). An electric vacuum pump (5) is fixedly connected to the left end of the kettle body (1). A vacuum gauge (7) is fixedly connected to the upper side of the right end of the kettle body (1). A dashboard (6) is fixedly connected to the right end of the kettle body (1) and is located below the vacuum gauge (7). A thermometer (9) is fixedly connected to the left end of the kettle body (1), and the output end of the thermometer (9) extends into the kettle body (1). A liquid inlet valve (10) is fixedly connected to the upper side of the right end of the kettle body (1). A liquid outlet valve (11) is fixedly connected to the lower side of the left end of the kettle body (1). Heating rod mechanisms (12) are symmetrically and fixedly connected to the left and right sides of the lower inner wall of the kettle body (1). A refrigerator mechanism (13) is fixedly connected to the lower inner wall of the kettle body (1). A high-viscosity material and its mixing and stirring facility (3) is installed inside the kettle body (1).
2. A multi-purpose high-viscosity material mixing, stirring, vacuum defoaming device according to claim 1, characterized in that: The fall bolts (4) are movably connected to the cover body (2), and a sealing gasket (8) is arranged between the kettle body (1) and the cover body (2).
3. A multi-purpose high-viscosity material mixing, stirring, vacuum degassing device according to claim 1, characterized in that: The refrigerator mechanism (13) is located directly below the high-viscosity material and its mixing and stirring facility (3), and the two heating rod mechanisms (12) are respectively located on the left and right sides of the high-viscosity material and its mixing and stirring facility (3).
4. A multi-purpose high-viscosity material mixing, stirring, vacuum degassing device according to claim 1, characterized in that: A top ring frame plate (18) is fixedly connected to the upper inner wall of the kettle body (1), and temperature-sensitive telescopic wire ropes (14) are fixedly connected to the four corners of the lower end of the top ring frame plate (18).
5. A multi-purpose high-viscosity material mixing, stirring, vacuum defoaming device according to claim 4, characterized in that: The lower ends of a plurality of the temperature-sensitive telescopic wire ropes (14) are fixedly connected to a scraping wall lifting outer ring (15), and connecting side plates (17) are symmetrically fixedly connected to the inner side wall of the scraping wall lifting outer ring (15).
6. A multi-purpose high-viscosity material mixing, stirring, and vacuum degassing device according to claim 5, characterized in that: Scraping wall lifting inner rings (16) are fixedly connected to the ends of the two connecting side plates (17) away from the scraping wall lifting outer ring (15), and the positions of the connecting side plates (17) are arranged in a cross shape with the positions of the heating rod mechanisms (12).
7. A multi-purpose high-viscosity material mixing, stirring, vacuum defoaming device according to claim 6, characterized in that: The scraping wall lifting outer ring (15) and the scraping wall lifting inner ring (16) are respectively in contact with the inner side wall of the kettle body (1) and the outer side wall of the high-viscosity material and its mixing and stirring facility (3).
Citation Information
Patent Citations
Stirring blades for container rotary mixers
CN110730685B