Kaolin processing pulverizer with filtering structure
The dual-stage crushing system with integrated filtering addresses the inefficiencies of single-stage crushing by enhancing particle separation and reducing waste in high-grade soil processing.
Patent Information
- Application Number
- CN202421939288.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing kaolin clay crusher has a simple structure, poor single-layer crushing effect, and cannot effectively filter impurities, resulting in a lot of impurities when discharged, affecting production efficiency and quality.
The two-smashing structure is adopted, equipped with the first and second vibrating screens, combined with the crushing roller and agitating blade, double crushing and layered filtration are realized, the first vibrating screen is first screened, the second vibrating screen is second screened, and the agitating blade is used to avoid agglomeration, and waste is recovered in combination with the material extraction port.
It improves the crushing quality and production efficiency of kaolin, reduces manpower, saves material costs, and achieves better crushing and filtration effects.
Smart Images

Figure CN223096937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining processing equipment, in particular to a pulverizer for kaolin processing with a filtering structure. Background Art
[0002] Kaolin is a non-metallic mineral, a clay and clay rock mainly composed of kaolinite clay minerals. Kaolin is white, fine, soft and soil-like, with good physical and chemical properties such as plasticity and refractoriness. Its mineral composition is mainly composed of kaolinite, halloysite, hydromica, illite, montmorillonite, quartz, feldspar and other minerals. Kaolin is widely used, mainly for papermaking, ceramics and refractory materials, enamel glaze and white cement raw materials. Kaolin is in a block structure before it is finished, and it needs to be crushed into powder by a pulverizer before it can be used. However, the existing kaolin pulverizer usually adopts a pulverizer of ordinary structure, which has a simple structure, single-layer pulverization, poor pulverization effect, and can only pulverize kaolin, and cannot filter, resulting in many impurities when discharging, which cannot meet production needs well. In view of this, the inventor proposes a pulverizer for kaolin processing with a filtering structure to solve this problem, which adopts two pulverizations and is provided with a filter screen to achieve better pulverization and filtering effects.
[0003] In order to screen the crushed kaolin and improve the quality of the crushed kaolin, a Chinese patent (authorization announcement number: CN213966837U) discloses a pulverizer for kaolin processing with a screening structure. The utility model includes a pulverizer housing and a conveying pipe. The inner sides of the pulverizer housing are provided with a slide, an L-shaped iron block and a spring from top to bottom, and a mesh screen is fixed to the outside of the spring. A vibrator is installed below the mesh screen. The outer front end of the pulverizer housing is connected to the cover plate through a hinge, and a bolt is provided at the front end of the cover plate. A motor is installed above the L-shaped iron block, and a small gear is provided at the front end of the motor, and a medium gear is provided outside the small gear. The utility model can screen the crushed kaolin, and can screen the kaolin that meets the crushing standards and the kaolin that does not meet the crushing standards, so that the staff can perform secondary processing and crushing on the kaolin that does not meet the standards.
[0004] This solution still has some shortcomings in application. Since the finished kaolin product is in a mineral stone state before, the crushing effect cannot be achieved well by only one crushing. Some small particles will fall from the gap of the crushing shaft, resulting in poor crushing effect, which in turn affects the filtering and discharging. Therefore, it is necessary to improve the structure of the crusher so that it can achieve double crushing and improve the crushing quality, thereby improving the production efficiency and quality of kaolin. Utility Model Content
[0005] The utility model discloses a pulverizer for kaolin processing with a filtering structure, and its main purpose is to overcome the above-mentioned deficiencies and disadvantages existing in the prior art.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A pulverizer for kaolin processing with a filtering structure includes a pulverizing device, a feeding cavity, a first vibrating screen and a second vibrating screen. A pulverizing groove is provided at the top of the feeding cavity, and the pulverizing device is arranged in the pulverizing groove. The pulverizing device includes two oppositely rolling pulverizing rollers. A connecting gear and a connecting bearing are provided on one side of the pulverizing roller, and a first motor is adaptively installed on the connecting bearing. A stirring roller is arranged in the feeding cavity, and stirring blades are arranged on the outer side wall of the stirring roller in four directions. The end of the stirring roller extends outward and a second motor is correspondingly provided. The first vibrating screen and the second vibrating screen are respectively installed in the upper part and the lower part of the feeding cavity, and a discharge funnel is provided below the second vibrating screen.
[0008] Furthermore, a feeding funnel with an upward opening is provided above the pulverizing groove.
[0009] Furthermore, convex teeth that mesh with each other are provided on the outer side wall of the pulverizing roller.
[0010] Furthermore, oscillators are installed on the left and right sides of the first vibrating screen and the second vibrating screen.
[0011] Furthermore, the pore diameter of the first vibrating screen is larger than the pore diameter of the second vibrating screen.
[0012] Furthermore, the upper part of the feeding cavity is provided with an arc-shaped structure on both important sides and a material taking port is provided, and second material taking ports are provided on the lower parts of the left and right sides of the feeding cavity.
[0013] Furthermore, the stirring blades include a front and rear blade group and a left and right blade group, and the front and rear blade group and the left and right blade group are arranged in a staggered manner.
[0014] It can be seen from the above description of the utility model that, compared with the prior art, the advantages of the utility model are as follows:
[0015] First, the kaolin ore is crushed by the crushing rollers of the crushing device in this utility model. The crushed kaolin is screened and filtered through the first vibrating screen. Some large-particle kaolin is filtered on the first vibrating screen. Then, the kaolin passing through the first vibrating screen drops into the feeding cavity, and is agitated and loosened by the agitating blades to prevent the kaolin from accumulating on the second vibrating screen and affecting the secondary screening. The kaolin is secondarily screened and filtered through the second vibrating screen. Through layered filtration and agitation, the screening and filtering effect of the kaolin is better, with strong practicability and a lot of manual labor can be saved. Finally, the waste materials on the first vibrating screen and the second vibrating screen can be recycled through the first material taking port and the second material taking port for secondary processing, avoiding material waste and saving costs. This utility model has a novel structure, ingenious design, strong practicability and is suitable for popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the front view structural schematic diagram of this utility model.
[0017] Figure 2 is the structural schematic diagram of the agitating blades of this utility model.
[0018] Figure 3 is the top view structural schematic diagram of the crushing device of this utility model.
[0019] Figure 4 is the side view structural schematic diagram of the crushing device of this utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following further describes the detailed embodiments of this utility model with reference to the description of the drawings.
[0021] As Figures 1 to 4 shown, a pulverizer for kaolin processing with a filtering structure includes a crushing device 1, a feeding cavity 2, a first vibrating screen 3 and a second vibrating screen 4. A crushing groove 5 is provided at the top of the feeding cavity 2. The crushing device 1 is arranged in the crushing groove 5. The crushing device 1 includes two oppositely rolling crushing rollers 11. A connecting gear 12 and a connecting bearing 13 are provided on one side of the crushing roller 11. The connecting bearing 13 is adaptively provided with a first motor 6. An agitating roller 7 is arranged inside the feeding cavity 2. Agitating blades 71 are arranged on the outer side wall of the agitating roller 7 in four directions. The end of the agitating roller 7 extends outwards and a second motor 8 is correspondingly provided. The first vibrating screen 3 and the second vibrating screen 4 are respectively arranged at the upper part and the lower part of the feeding cavity 2. A discharge funnel 9 is provided below the second vibrating screen 4.
[0022] Furthermore, a feeding funnel 10 with an upward opening is provided above the crushing groove 5.
[0023] Furthermore, convex teeth 111 that mesh with each other are provided on the outer side wall of the crushing roller 11.
[0024] Furthermore, oscillators 14 are installed on the left and right sides of the first vibrating screen 3 and the second vibrating screen 4.
[0025] Furthermore, the pore diameter of the first vibrating screen 3 is larger than that of the second vibrating screen 4.
[0026] Furthermore, the upper part of the important two sides of the feeding cavity 2 is arranged in an arc structure and is provided with a first material taking port 15, and the lower parts of the left and right sides of the feeding cavity 2 are provided with second material taking ports 16.
[0027] Furthermore, the stirring blade 71 includes a front and rear blade group 711 and a left and right blade group 712, and the front and rear blade group 711 and the left and right blade group 712 are arranged staggeredly.
[0028] [Embodiment]
[0029] First, kaolin ore enters the crushing device 1 from the feeding hopper 10 and is crushed by the crushing roller 11. Since the outer side wall of the crushing roller 11 is provided with engaging convex teeth 111, the kaolin ore can be crushed into particles or powder and enter the first vibrating screen 3. Then, primary screening is carried out through the first vibrating screen 3. The kaolin passing through the first vibrating screen 4 enters the feeding cavity 2. Then, the kaolin in the feeding cavity 2 is stirred by the stirring roller 7 driving the stirring blade 71 to prevent the kaolin from caking and squeezing, which affects the secondary screening. At the same time, the second vibrating screen 4 performs secondary screening and filtration on the kaolin in the feeding cavity 2, so that the qualified kaolin finally falls into the discharge hopper 9 for unified material collection. At the same time, the waste on the first vibrating screen 3 and the second vibrating screen 4 can be collected through the first material taking port 15 and the second material taking port 16 for secondary processing.
[0030] It can be seen from the above description of the present invention that compared with the prior art, the advantages of the present invention are as follows:
[0031] The present invention first crushes kaolin ore through the crushing roller of the crushing device. The crushed kaolin is screened and filtered through the first vibrating screen, and some kaolin with large particles is filtered on the first vibrating screen. Then, the kaolin passing through the first vibrating screen falls into the feeding cavity and is stirred and loosened by the stirring blade to prevent the kaolin from accumulating on the second vibrating screen and affecting the secondary screening. The second vibrating screen performs secondary screening and filtration on the kaolin. Through layered filtration and stirring, the screening and filtration effect of the kaolin is better, with strong practicability and a lot of manual labor can be saved. Finally, the waste on the first vibrating screen and the second vibrating screen can be recycled through the first material taking port and the second material taking port for secondary processing, avoiding material waste and saving costs. The structure of the present invention is novel, the design is ingenious, the practicability is strong, and it is suitable for popularization.
[0032] The above are only the specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantive improvement made to the present utility model using this concept should fall within the scope of infringement of the protection scope of the present utility model.
Claims
1. A pulverizer for kaolin processing with a filtering structure, characterized in that: It includes a crushing device, a feeding cavity, a first vibrating screen and a second vibrating screen. There is a crushing tank at the top of the feeding cavity, and the crushing device is arranged in the crushing tank. The crushing device includes two oppositely rolling crushing rollers. One side of the crushing roller is provided with a connecting gear and a connecting bearing, and a first motor is adaptively installed on the connecting bearing. A stirring roller is arranged in the feeding cavity, and stirring blades are installed on the outer side wall of the stirring roller in four directions. The end of the stirring roller extends outward and a second motor is correspondingly arranged. The first vibrating screen and the second vibrating screen are respectively installed in the upper part and the lower part of the feeding cavity, and a discharge funnel is arranged below the second vibrating screen.
2. The pulverizer for kaolin processing with a filtering structure according to claim 1, characterized in that: An upward-opening feeding funnel is arranged above the crushing tank.
3. The pulverizer for kaolin processing with a filtering structure according to claim 1, characterized in that: Convex teeth that mesh with each other are arranged on the outer side wall of the crushing roller.
4. The pulverizer for kaolin processing with a filtering structure according to claim 1, wherein: Oscillators are installed on the left and right sides of the first vibrating screen and the second vibrating screen.
5. The pulverizer for kaolin processing with a filtering structure according to claim 1, characterized in that: The pore diameter of the first vibrating screen is larger than that of the second vibrating screen.
6. The pulverizer for kaolin processing with a filtering structure according to claim 1, wherein: The upper part of the feeding cavity is arranged in an arc structure on both important sides and is provided with a first material taking port, and the lower parts on the left and right sides of the feeding cavity are provided with second material taking ports.
7. The pulverizer for kaolin processing with a filtering structure according to claim 1, characterized in that: The stirring blades include a front and rear blade group and a left and right blade group, and the front and rear blade group and the left and right blade group are arranged staggeredly.
Citation Information
Patent Citations
Kaolin processing pulverizer with screening structure
CN213966837U