Block breaking device for zinc powder production

The zinc powder production device addresses inefficiencies in breaking up clumps and jamming by using a dual-action mechanism with rotational and linear screw conveyors, achieving improved fragmentation and flow.

CN223096940UActive Publication Date: 2025-07-15JIANGSU YEJIAN ZINC IND CO LTD
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Patent Information

Application Number
CN202422111964.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-15
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the existing zinc powder production equipment, the vibration motor has a small amplitude, resulting in poor crushing effect, and the spiral blades are prone to lock, which affects the smoothness of zinc powder feeding.

Method used

The spiral blades and crushing roller structures are arranged in a sliding manner with the sleeve shaft. Through the combined power of the rotary driver and the translation driver, the vibration collision and transportation of zinc powder materials are realized, combined with the crushing effect of the spiral broken blades and crushing teeth, the risk of locking the spiral blades is reduced.

Benefits of technology

The crushing efficiency of zinc powder agglomeration is improved, the incidence of spiral blade lock accidents is reduced, and the smoothness and crushing effect of zinc powder feed are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of block breaking equipment, in particular to a block breaking device for zinc powder production. The crushing treatment effect of blocky materials in zinc powder can be improved, the occurrence rate of spiral blade locking accidents is reduced, and the feeding smoothness of the zinc powder is improved; comprising a rack, a conveying and crushing mechanism and a feeding box mounted on the rack, the conveying and crushing mechanism comprises a conveying cylinder communicating with the interior of the feeding box, a rotating shaft rotationally installed in the conveying cylinder, a sleeve shaft arranged on the rotating shaft in a sleeving mode and arranged in the axial direction of the rotating shaft in a sliding mode, a spiral blade fixedly installed on the sleeve shaft, a translation driver providing power for sliding of the sleeve shaft and a rotating driver providing power for rotating of the rotating shaft. The output end of the translation driver is in rotary transmission connection with the sleeve shaft; the rack is provided with a feeding box communicating with the interior of the conveying cylinder. A spiral crushing blade is arranged on the side, close to the rotary driver, of the sleeve shaft, and crushing teeth are arranged on the spiral crushing blade.
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Description

Technical Field

[0001] The utility model relates to the technical field of block-breaking equipment, in particular to a block-breaking device for zinc powder production. Background Art

[0002] As is well known, zinc powder is metallic zinc in dark gray powder form, and there is a large frictional force between zinc powder particles; zinc powder is prone to caking after being placed in a warehouse or other places for a long time, so block-breaking treatment is often required before zinc powder is taken.

[0003] For example, the Chinese utility model patent (publication (announcement) number CN211462952U) discloses a vibrating zinc powder screw feeder, including: a feeding box with a feeding port at the top and a discharging port at the bottom; a trough arranged at the bottom of the discharging port and communicating with the discharging port; a spiral rotating shaft rotatably supported in the trough and having an integrally arranged spiral blade; a limiting device arranged at one end of the trough to limit the spiral rotating shaft from sliding out of the trough; a vibrating device arranged on one side of the feeding box to disperse the zinc powder in the feeding box and prevent caking; a stirring device detachably arranged in the feeding box, with a vibrating device arranged at one end of the feeding box. During operation, the vibrating motor continuously vibrates to make the material not easy to coagulate and remain loose, and a stirring device is arranged in the feeding box to ensure continuous feeding of the material.

[0004] However, when the inventor specifically implemented this device, it was found that there were the following defects: it realized the crushing treatment of massive zinc powder by driving the feeding box to vibrate through a vibrating motor; due to the small amplitude of the vibrating motor, the crushing effect on the zinc powder in the feeding box was poor; and during the process of conveying and feeding the zinc powder by the spiral blade, the phenomenon of the spiral blade being locked with the trough was likely to occur, and it was necessary to stop the machine for maintenance, which had certain limitations in use. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a block-breaking device for zinc powder production, which can improve the crushing treatment effect of massive materials in zinc powder, reduce the incidence rate of the accident of the spiral blade being locked, and improve the smoothness of zinc powder feeding.

[0007] (2) Technical Solutions

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc powder production block breaking device, comprising a frame, a conveying and crushing mechanism and a feeding box installed on the frame, the conveying and crushing mechanism comprising a conveying cylinder connected to the inside of the feeding box, a rotating shaft rotatably installed in the conveying cylinder, a sleeve shaft sleeved on the rotating shaft and arranged to slide along the axial direction of the rotating shaft, a spiral blade fixedly installed on the sleeve shaft, a translational driver providing power for the sliding of the sleeve shaft and a rotational driver providing power for the rotation of the rotating shaft, the output end of the translational driver is connected to the sleeve shaft for rotational transmission; a feeding box connected to the inside of the conveying cylinder is installed on the frame; further, the translational driver is preferably a telescopic cylinder, and the translational driver can also adopt other equivalent drivers with linear driving effect; the rotational driver is preferably an electric motor, and can also adopt other equivalent drivers with rotational driving effect.

[0009] As a preferred solution, a spiral crushing blade is provided on one side of the sleeve shaft adjacent to the rotary driver, and crushing teeth are provided on the spiral crushing blade.

[0010] As a preferred solution, a crushing receiving mechanism is installed in the feed box, and the crushing receiving mechanism includes a receiving bucket, a crushing roller rotatably installed in the receiving bucket and a transmission mechanism, and the transmission mechanism includes a driven shaft rotatably installed in the feed box, a gear fixedly installed on the driven shaft, a transmission rack and a transmission member, one end of the transmission rack is fixedly connected to the translation driver, and the other end of the transmission rack is rotatably connected to the sleeve shaft, the gear is meshed with the transmission rack, and the driven shaft is connected to the crushing roller through a transmission member; further, both ends of the crushing roller are rotatably connected to the feed box; the transmission member can adopt a transmission belt and a transmission chain.

[0011] As a preferred solution, the crushing roller comprises a roller body and a plurality of spiral crushing knives, and the spiral crushing knives are evenly distributed on the outer wall of the roller body in the circumferential direction.

[0012] As a preferred solution, the transmission member includes a driving wheel fixedly connected to the driven shaft, a driven wheel fixedly connected to the crushing roller and a transmission belt, and the outer diameter of the driving wheel is at least twice the outer diameter of the driven wheel.

[0013] As a preferred solution, an inspection opening is provided on the top of the feed box, and an inspection cover is hingedly installed at the inspection opening.

[0014] As a preferred solution, the conveying and crushing mechanisms are divided into two groups, and the two groups of conveying and crushing mechanisms serve as backup for each other; further, the inner diameter sizes of the conveying cylinders and the sizes of the spiral blades on the two groups of conveying and crushing mechanisms are different, the conveying cylinders on the two groups of conveying and crushing mechanisms are arranged in a large and a small manner, and the internal spiral blades are arranged corresponding to the corresponding conveying cylinder sizes.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a lump-breaking device for zinc powder production, which has the following beneficial effects: For the lump-breaking device for zinc powder production, by putting materials into the feeding box, starting the rotary driver, the rotary driver drives the rotating shaft to rotate. After the sleeve shaft rotates, the spiral blade rotates, and the zinc powder materials are conveyed by the spiral blade. At the same time, the translation driver drives the sleeve shaft to move along the axis direction of the rotating shaft on the rotating shaft. The lumps in the zinc powder materials play a role in conveying the lumps in the zinc powder while generating a vibration and collision effect during the rotation of the spiral blade and the movement along the inner wall of the conveying cylinder, promoting the breaking of the lumps in the zinc powder, and at the same time making the zinc powder materials be distributed in a loose state in the conveying cylinder. The zinc powder materials clamped between the spiral blade and the inner wall of the conveying cylinder are separated during the rotation and transverse movement of the spiral blade, reducing the incidence of the situation where the zinc powder materials jam the spiral blade and the conveying cylinder, improving the crushing treatment effect of the massive materials in the zinc powder, reducing the incidence of the accident of the spiral blade being locked, and improving the smoothness of zinc powder feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 is the top-plan structural schematic diagram of the utility model;

[0019] Figure 3 is the Figure 2 cross-sectional structural schematic diagram at A-A of the utility model;

[0020] Figure 4 is the Figure 3 cross-sectional structural schematic diagram at B-B of the utility model;

[0021] Figure 5 is the three-dimensional structural schematic diagram at the crushing roller of the utility model;

[0022] Reference signs in the drawings: 1, frame; 2, feeding box; 3, conveying cylinder; 4, rotating shaft; 5, sleeve shaft; 6, spiral blade; 7, translation driver; 8, rotary driver; 9, loading box; 10, spiral crushing blade; 11, crushing teeth; 12, receiving hopper; 13, crushing roller; 14, driven shaft; 15, gear; 16, transmission rack; 17, roller body; 18, spiral crushing knife; 19, driving wheel; 20, driven wheel; 21, transmission belt; 22, maintenance cover. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] To enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] As described in the background art, a vibrating zinc powder spiral feeder; it realizes the crushing treatment of massive zinc powder by driving the feeding box to vibrate through a vibration motor; due to the small amplitude of the vibration motor, the crushing effect of the zinc powder in the feeding box is poor; and during the process of transporting and feeding the zinc powder by the spiral blade, the phenomenon of the spiral blade being locked with the trough is likely to occur, and it is necessary to stop the machine for maintenance, which has certain limitations in use.

[0025] To solve this technical problem, the present utility model provides a block-breaking device for zinc powder production, which is applied to the transportation and crushing treatment of zinc powder.

[0026] Please refer to Figures 1-3 , the block-breaking device for zinc powder production specifically includes: a frame 1, a conveying and crushing mechanism, and a feeding box 2 installed on the frame 1. The conveying and crushing mechanism includes a conveying cylinder 3 communicated with the inside of the feeding box 2, a rotating shaft 4 rotatably installed in the conveying cylinder 3, a sleeve shaft 5 sleeved on the rotating shaft 4 and arranged to slide axially along the rotating shaft 4, a spiral blade 6 fixedly installed on the sleeve shaft 5, a translation driver 7 for providing power for the sliding of the sleeve shaft 5, and a rotation driver 8 for providing power for the rotation of the rotating shaft 4. The output end of the translation driver 7 is rotationally connected to the sleeve shaft 5; a feeding box 9 communicated with the inside of the conveying cylinder 3 is installed on the frame 1; further, the translation driver 7 is preferably a telescopic cylinder, and the translation driver 7 can also adopt other equivalent drivers with a linear driving effect; the rotation driver 8 is preferably a motor, and other equivalent drivers with a rotational driving effect can also be adopted.

[0027] The lump-breaking device for zinc powder production provided by the utility model puts the material into the feeding box 9, starts the rotary driver 8, the rotary driver 8 drives the rotating shaft 4 to rotate, after the sleeve shaft 5 rotates, the spiral blade 6 rotates, and the zinc powder material is conveyed by the spiral blade 6. At the same time, the translation driver 7 drives the sleeve shaft 5 to move along the axis direction of the rotating shaft 4 on the rotating shaft 4. The lumps in the zinc powder material play a conveying role while generating a vibration and collision effect during the rotation of the spiral blade 6 and the movement along the inner wall of the conveying cylinder 3, promoting the breaking of the lumps in the zinc powder, and at the same time making the zinc powder material be distributed in a loose state in the conveying cylinder 3. The zinc powder material clamped between the spiral blade 6 and the inner wall of the conveying cylinder 3 is separated during the rotation and lateral movement of the spiral blade 6, reducing the incidence of the situation where the zinc powder material jams the spiral blade 6 and the conveying cylinder 3, improving the crushing effect of the massive materials in the zinc powder, reducing the incidence of the locking accident of the spiral blade 6, and improving the smoothness of zinc powder feeding.

[0028] In order to enable the personnel in the technical field to better understand the solution of the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0029] It should be noted that, without conflict, the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other.

[0030] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0031] Embodiment 1

[0032] Please refer to Figures 1-3 , a lump-breaking device for zinc powder production, which includes a frame 1, a conveying and crushing mechanism, and a feeding box 2 installed on the frame 1. The conveying and crushing mechanism includes a conveying cylinder 3 internally communicated with the feeding box 2, a rotating shaft 4 rotatably installed in the conveying cylinder 3, a sleeve shaft 5 sleeved on the rotating shaft 4 and arranged to slide axially along the rotating shaft 4, a spiral blade 6 fixedly installed on the sleeve shaft 5, a translation driver 7 providing power for the sliding of the sleeve shaft 5, and a rotary driver 8 providing power for the rotation of the rotating shaft 4. The output end of the translation driver 7 is rotationally connected to the sleeve shaft 5 in a transmission manner; a feeding box 9 internally communicated with the conveying cylinder 3 is installed on the frame 1;

[0033] A spiral crushing blade 10 is arranged on one side of the sleeve shaft 5 close to the rotary driver 8, and crushing teeth 11 are arranged on the spiral crushing blade 10.

[0034] In the zinc powder production deagglomeration device provided in this embodiment, when the sleeve shaft 5 rotates synchronously with the rotating shaft 4, the crushing teeth 11 on the spiral crushing blades 10 can stir and crush the lumps in the zinc powder, thereby further crushing the lumps in the zinc powder. The spiral crushing blades 10 are built into the conveying cylinder 3 and do not need to be set up separately, which greatly reduces the space occupied by the equipment.

[0035] Example 2

[0036] The zinc powder production block breaking device provided in Example 1 is further optimized. Specifically, Figures 3-4 As shown, a crushing mechanism is installed in the feed box 2, which includes a receiving bucket 12, a crushing roller 13 rotatably installed in the receiving bucket 12 and a transmission mechanism. The transmission mechanism includes a driven shaft 14 rotatably installed in the feed box 2, a gear 15 fixedly installed on the driven shaft 14, a transmission rack 16 and a transmission member. One end of the transmission rack 16 is fixedly connected to the translation driver 7, and the other end of the transmission rack 16 is rotatably connected to the sleeve shaft 5. The gear 15 is meshed with the transmission rack 16, and the driven shaft 14 is connected to the crushing roller 13 through a transmission member. Further, both ends of the crushing roller 13 are rotatably connected to the feed box 2. The transmission member can adopt a transmission belt 21 and a transmission chain.

[0037] The crushing roller 13 includes a roller body 17 and a plurality of spiral crushing knives 18 , and the spiral crushing knives 18 are evenly distributed on the outer wall of the roller body 17 in the circumferential direction.

[0038] The transmission member comprises a driving wheel 19 fixedly connected to the driven shaft 14 , a driven wheel 20 fixedly connected to the crushing roller 13 , and a transmission belt 21 . The outer diameter of the driving wheel 19 is at least twice the outer diameter of the driven wheel 20 .

[0039] The zinc powder production deblocking device provided in this embodiment, the zinc powder material conveyed by the conveying and crushing mechanism falls into the receiving bucket 12, the translation driver 7 drives the sleeve shaft 5 to move and drives the transmission rack 16 to move synchronously, after the gear 15 is driven, the driven shaft 14 rotates, and the crushing roller 13 performs reciprocating rotation after the transmission member drives, and the crushing roller 13 further crushes the material in the zinc powder during the rotation process, so as to further improve the crushing treatment effect of the agglomerates in the zinc powder; the loose zinc powder in the receiving bucket 12 is thrown out and falls into the feed box 2 during the rotation process of the crushing roller 13;

[0040] By setting a plurality of spiral crushing knives 18, the crushing roller 13 makes the zinc powder material reciprocate along the axis direction of the crushing roller 13 in the receiving bucket 12 during the rotation process, so as to increase the contact probability between the zinc powder agglomerates and the spiral crushing knives 18, and further improve the crushing efficiency of the zinc powder agglomerates;

[0041] The transmission parts are arranged in the way that a large wheel drives a small wheel. After the driving wheel 19 rotates one full circle, the driven wheel 20 rotates at least two full circles, thereby increasing the rotation speed of the crushing roller 13 to improve the crushing efficiency and effect of the agglomerates in the zinc powder.

[0042] Specifically, a maintenance opening is provided at the top of the feed box 2, and a maintenance cover 22 is hingedly installed at the maintenance opening; through the maintenance opening, the internal components of the feed box 2 can be maintained, and the crushing situation of the zinc powder material in the feed box 2 can be observed in real time.

[0043] Specifically, there are two sets of conveying and crushing mechanisms, and the two sets of conveying and crushing mechanisms are backup for each other; further, the inner diameters of the conveying cylinders 3 on the two sets of conveying and crushing mechanisms and the sizes of the spiral blades 6 are different. The conveying cylinders 3 on the two sets of conveying and crushing mechanisms are arranged with one large and one small, and the internal spiral blades 6 are arranged corresponding to the sizes of the corresponding conveying cylinders 3; according to the feeding requirements of the zinc powder, one set of conveying and crushing mechanism can be selected to be enabled alone or two sets of conveying and crushing mechanisms can be enabled. This greatly improves the control range of the feeding amount of the zinc powder material. When the feeding amount of the zinc powder material is small, a small-sized conveying and crushing mechanism can be selected. When the zinc powder conveying amount needs to be increased, a large-sized conveying and crushing mechanism can be selected to be enabled alone, or two sets of conveying and crushing mechanisms can be started synchronously.

[0044] The using process of the zinc powder production lump-breaking device provided by the present utility model is as follows: By putting the material into the feeding box 9, starting the rotary driver 8, the rotary driver 8 drives the rotating shaft 4 to rotate. After rotating through the sleeve shaft 5, the spiral blade 6 rotates, and the zinc powder material is conveyed by the spiral blade 6. At the same time, the translation driver 7 drives the sleeve shaft 5 to move along the axis direction of the rotating shaft 4 on the rotating shaft 4. During the rotation of the spiral blade 6 and the movement along the inner wall of the conveying cylinder 3, the agglomerates in the zinc powder play a conveying role and at the same time produce a vibration and collision effect, promoting the breaking of the agglomerates in the zinc powder, and at the same time making the zinc powder material be distributed in a loose state in the conveying cylinder 3. The preliminarily crushed zinc powder material falls into the receiving hopper 12. When the translation driver 7 drives the sleeve shaft 5 to move, it drives the transmission rack 16 to move synchronously. After being transmitted by the gear 15, the driven shaft 14 rotates, and after being transmitted by the transmission parts, the crushing roller 13 makes a reciprocating rotational movement. During the rotation process, the crushing roller 13 further crushes the material in the zinc powder, and during the rotation process, the crushing roller 13 throws the loose zinc powder in the receiving hopper 12 into the feed box 2, and the zinc powder can be supplied to the outside through the feed box 2.

[0045] In the present utility model, unless otherwise clearly specified or limited, the terms "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection, an electrical connection, or a communication with each other; it may be a direct connection, or an indirect connection through an intermediate medium, and it may be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0046] Obviously, the embodiments described above are only a part of the embodiments of the present utility model, rather than all embodiments. The preferred embodiments of the present utility model are shown in the drawings, but do not limit the patent scope of the present utility model. The present utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements for some of the technical features. Any equivalent structure directly or indirectly using the content of the specification and drawings of the present utility model in other related technical fields shall be within the scope of the patent protection of the present utility model by the same token.

Claims

1. A lump-breaking device for zinc powder production, characterized in that, It includes a frame (1), a conveying and crushing mechanism, and a feeding box (2) installed on the frame (1). The conveying and crushing mechanism includes a conveying cylinder (3) internally communicating with the feeding box (2), a rotating shaft (4) rotatably installed in the conveying cylinder (3), a sleeve shaft (5) sleeved on the rotating shaft (4) and arranged to slide axially along the rotating shaft (4), a spiral blade (6) fixedly installed on the sleeve shaft (5), a translation drive (7) providing power for the sliding of the sleeve shaft (5), and a rotation drive (8) providing power for the rotation of the rotating shaft (4). The output end of the translation drive (7) is rotationally and drivingly connected to the sleeve shaft (5). A feeding box (9) internally communicating with the conveying cylinder (3) is installed on the frame (1).

2. The zinc powder production lump-breaking device according to claim 1, characterized in that, On one side of the sleeve shaft (5) close to the rotation drive (8), there is a spiral crushing blade (10), and crushing teeth (11) are provided on the spiral crushing blade (10).

3. The zinc powder production lump-breaking device according to claim 1 or 2, characterized in that, A receiving and crushing mechanism is installed in the feeding box (2). The receiving and crushing mechanism includes a receiving hopper (12), a crushing roller (13) rotatably installed in the receiving hopper (12), and a transmission mechanism. The transmission mechanism includes a driven shaft (14) rotatably installed in the feeding box (2), a gear (15) fixedly installed on the driven shaft (14), a transmission rack (16), and a transmission member. One end of the transmission rack (16) is fixedly connected to the translation drive (7), the other end of the transmission rack (16) is rotationally connected to the sleeve shaft (5), the gear (15) meshes with the transmission rack (16), and the driven shaft (14) and the crushing roller (13) are drivingly connected through the transmission member.

4. The zinc powder production lump-breaking device according to claim 3, characterized in that, The crushing roller (13) includes a roller body (17) and a plurality of spiral crushing knives (18), and the spiral crushing knives (18) are circumferentially and uniformly distributed on the outer wall of the roller body (17).

5. The zinc powder production lump-breaking device according to claim 4, characterized in that, The transmission member includes a driving wheel (19) fixedly connected to the driven shaft (14), a driven wheel (20) fixedly connected to the crushing roller (13), and a transmission belt (21). The outer diameter dimension of the driving wheel (19) is at least twice the outer diameter dimension of the driven wheel (20).

6. The zinc powder production lump-breaking device according to claim 1, characterized in that, An inspection opening is provided at the top of the feeding box (2), and an inspection cover (22) is hingedly installed at the inspection opening.

7. The block-breaking device for zinc powder production according to claim 1, characterized in that, There are two sets of the conveying and crushing mechanisms, and the two sets of conveying and crushing mechanisms are backup for each other.

Citation Information

Patent Citations

  • Vibration type zinc powder spiral dosing machine

    CN211462952U