Cyclone set
The cyclone separator's damping and scraping mechanisms address the issues of material accumulation and vibrations, stabilizing operation and improving efficiency by uniform mixing.
Patent Information
- Application Number
- CN202422008881.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The inner wall of the central barrel of the existing cyclone device is prone to residual raw coal particles, affecting the uniformity of the fluid, and the cyclone is prone to vibrate during the working process, resulting in unstability of the device and affecting normal operation and working efficiency.
The cushioning base structure is adopted with a combination of damping rod and elastic parts, combining the scraping wall assembly and the stirring shaft to absorb vibration through the damping rod, the elastic parts provide buffering, and the scraping wall assembly removes the material attached to the inner wall of the central barrel, and the stirring shaft ensures the uniformity of the material.
It effectively reduces the vibration of the cyclone, improves the operating stability and material mixing uniformity, avoids the problem of increasing the thickness of the inner wall of the central barrel, and improves the normal operation efficiency of the device.
Smart Images

Figure CN223097011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclones, in particular to a cyclone group. Background Art
[0002] A cyclone group is usually a system composed of multiple cyclones (or called cyclone separators) for the separation and treatment of liquids or gases. They separate heavier particles or substances through the centrifugal force generated by rotating the fluid and are widely used in the fields of mining, chemical industry, sewage treatment, etc.
[0003] After retrieval, the utility model patent with the publication number of CN211989214U discloses a new type of concentrated classification cyclone group. In this utility model, a stirring shaft with the functions of stirring and accelerating the raw coal mixture is arranged in the central barrel, which can not only ensure the uniformity of the raw coal mixture liquid, but also ensure that the raw coal mixture liquid discharged from the transverse inlet pipe has a large transverse cutting speed. In this way, the materials entering the cyclone can perform centrifugal sedimentation separation along the cyclone, ensuring the separation effect.
[0004] However, raw coal particles are likely to remain on the inner wall of the central barrel of this device. If these particles adhere for a long time, it will affect the uniformity of the fluid and may cause the thickness of the inner wall of the central barrel to increase, resulting in a reduction in its volume. In addition, the cyclone vibrates during operation, and this vibration may cause instability of the entire device, thus significantly affecting its normal operation and working efficiency. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a cyclone group. The technical solution of the utility model is as follows:
[0006] A hydrocyclone group includes a central barrel, hydrocyclones, and a grit chamber. The hydrocyclones are arranged in a ring outside the central barrel through a shunt pipe. The grit chamber is connected below the central barrel. Four groups of support legs are fixedly connected to the lower surface of the grit chamber. The lower ends of the support legs are fixedly connected to a base. A shock-absorbing base is connected below the base. The shock-absorbing base includes a movable ring seat with an open bottom and a fixed ring seat with an open top. The movable ring seat is fixed on the lower surface of the base by bolts. The fixed ring seat is slidably connected to the outside of the movable ring seat. A plurality of damping rods and elastic members are connected between the movable ring seat and the fixed ring seat. The plurality of damping rods and the plurality of elastic members are cross-distributed. The upper end of the damping rod abuts against the inner top surface of the movable ring seat. The lower end of the damping rod is fixedly connected to the inner bottom surface of the fixed ring seat. An upper cover is fixedly connected above the central barrel. A through hole is opened on the upper surface of the upper cover. An activity cylinder is rotatably connected inside the through hole. A stirring shaft is rotatably connected inside the activity cylinder. A plurality of fixed rings are fixedly sleeved on the outside of the stirring shaft. Four stirring blades are fixedly connected at equal intervals on the outside of the fixed ring. The upper end of the stirring shaft and above the upper cover is connected with a reduction motor one for driving the stirring shaft to rotate. A fixing frame for fixing the reduction motor one is fixedly connected to the upper surface of the upper cover. A scraping wall assembly is connected to one side of the activity cylinder. The scraping wall assembly includes a connecting plate, a scraping wall plate, and a scraping bottom plate. The connecting plate is fixedly connected to one side of the activity cylinder. The scraping wall plate is fixed to the end of the connecting plate away from the activity cylinder by bolts. The scraping wall plate fits on the inner side wall of the central barrel. The scraping bottom plate is fixedly connected to the lower end of the scraping wall plate. The scraping bottom plate fits on the inner bottom wall of the central barrel. A driving member for driving the activity cylinder to rotate is connected to one side of the activity cylinder and above the upper cover.
[0007] Optionally, a plurality of connecting seats are annularly fixed on the outside of the movable ring seat. Pulleys are rotatably connected to both sides of the connecting seat. A plurality of T-shaped chutes are opened on both sides inside the fixed ring seat. The pulleys are slidably connected inside the T-shaped chutes at corresponding positions.
[0008] Optionally, a T-shaped limit block is slidably connected inside the T-shaped chute and above the pulley. A square plate is fixedly connected to the upper surface of the T-shaped limit block. The square plate is fixed to the fixed ring seat by bolts.
[0009] Optionally, the elastic member includes a bottom plate, a sleeve, and a sliding rod. The bottom plate is fixedly connected to the inner bottom surface of the fixed ring seat. The sleeve is fixedly connected to the upper surface of the bottom plate. The sliding rod is slidably connected inside the sleeve. The upper end of the sliding rod is fixedly connected to a top plate. The top plate abuts against the inner top surface of the movable ring seat. A spring is fixedly connected between the top plate and the bottom plate. The spring is sleeved on the outside of the sleeve and the sliding rod.
[0010] Optionally, an annular substrate is fixedly connected to the outer side of the fixed ring seat, and a plurality of fixed grooves are penetratingly formed on the surface of the annular substrate.
[0011] Optionally, a movable seat is fixedly connected to the upper surface of the scraping bottom plate, and the movable seat is rotatably sleeved on the lower outer side of the stirring shaft.
[0012] Optionally, the driving member includes a first gear fixedly sleeved on the outer side of the movable cylinder. A second gear is meshed with one side of the first gear. The upper end of the second gear is connected to a second reduction motor through an output shaft, and the second reduction motor is fixedly connected inside the fixed frame.
[0013] All of the above optional technical solutions can be arbitrarily combined, and the present utility model does not elaborate on the structures after combination one by one.
[0014] By means of the above solution, the beneficial effects of the present utility model are as follows:
[0015] 1. By providing the damping rod and the elastic member, the present utility model can effectively alleviate the vibration generated during the operation of the hydrocyclone. The damping rod is responsible for absorbing the vibration, and the elastic member provides additional buffering. The two work together to reduce the vibration impact of the hydrocyclone and improve the operation stability.
[0016] 2. By providing the scraping wall assembly, the driving member drives the movable cylinder to rotate. The movable cylinder drives the scraping wall plate and the scraping bottom plate to rotate through the connecting plate, so as to scrape the materials attached to the inner wall of the central barrel and deposited at the bottom, making the material mixing more uniform. At the same time, it also avoids the problem that the inner wall of the central barrel becomes thicker due to the increase of the attached substances on the inner wall.
[0017] The above description is only an overview of the technical solution of the present utility model. In order to understand the technical means of the present utility model more clearly and implement it according to the content of the specification, the following takes the preferred embodiments of the present utility model and combines with the drawings to describe in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the overall external structure schematic diagram of the hydrocyclone group provided by the present utility model;
[0019] Figure 2 is the overall top view of the hydrocyclone group provided by the present utility model;
[0020] Figure 3 is the front sectional view of the shock absorption base in the present utility model;
[0021] Figure 4 is the exploded structure schematic diagram of the shock absorption base in the present utility model;
[0022] Figure 5 is the top sectional view of the shock absorption base in the present utility model;
[0023] Figure 6 This is a schematic structural diagram of the cooperation between the fixed ring seat and the T-shaped limit block in the present utility model;
[0024] Figure 7 This is a front sectional view of the elastic member in the present utility model;
[0025] Figure 8 This is a front sectional view of the central barrel in the present utility model;
[0026] Figure 9 This is a schematic structural diagram of the cooperation between the central cylinder, the upper cover, the movable cylinder and the scraping wall group plate in the present utility model;
[0027] Figure 10 This is an exploded structural diagram of the stirring shaft, the connecting components and the scraping wall assembly in the present utility model.
[0028] Reference numerals in the figure: 1, central barrel; 11, shunt pipe; 2, upper cover; 21, through hole; 22, fixing frame; 3, cyclone; 4, sand settling box; 5, support leg; 51, base; 6, shock-absorbing base; 61, movable ring seat; 611, connecting seat; 612, pulley; 62, fixed ring seat; 621, T-shaped sliding groove; 622, T-shaped limit block; 623, square plate; 63, damping rod; 64, elastic member; 641, bottom plate; 642, sleeve; 643, sliding rod; 644, top plate; 645, spring; 65, annular base plate; 651, fixing groove; 7, movable cylinder; 71, stirring shaft; 72, fixing ring; 73, stirring blade; 74, first reduction motor; 8, scraping wall assembly; 81, connecting plate; 82, scraping wall plate; 83, scraping bottom plate; 84, movable seat; 85, driving member; 851, first gear; 852, second gear; 853, second reduction motor. Detailed implementation manners
[0029] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0030] Please refer to Figures 1-10, the utility model provides a hydrocyclone group, which includes a central barrel 1, hydrocyclones 3 and a sand settling box 4. The hydrocyclones 3 are annularly arranged outside the central barrel 1 through a shunt pipe 11. The sand settling box 4 is connected below the central barrel 1. Four groups of support legs 5 are fixedly connected to the lower surface of the sand settling box 4. The lower ends of the support legs 5 are fixedly connected with a base 51. A shock-absorbing base 6 is connected below the base 51. The shock-absorbing base 6 includes a movable ring seat 61 with an open bottom and a fixed ring seat 62 with an open top. The movable ring seat 61 is fixed on the lower surface of the base 51 by bolts. The fixed ring seat 62 is slidably connected to the outside of the movable ring seat 61. A plurality of damping rods 63 and elastic members 64 are connected between the movable ring seat 61 and the fixed ring seat 62. The plurality of damping rods 63 and the plurality of elastic members 64 are cross-distributed. The upper end of the damping rod 63 abuts against the inner top surface of the movable ring seat 61, and the lower end of the damping rod 63 is fixedly connected to the inner bottom surface of the fixed ring seat 62. An upper cover 2 is fixedly connected above the central barrel 1. A through hole 21 is formed on the upper surface of the upper cover 2. An activity cylinder 7 is rotatably connected inside the through hole 21. A stirring shaft 71 is rotatably connected inside the activity cylinder 7. A plurality of fixed rings 72 are fixedly sleeved outside the stirring shaft 71. Four stirring blades 73 are fixedly connected at equal intervals outside the fixed rings 72. The upper end of the stirring shaft 71 and above the upper cover 2 is connected with a speed reduction motor one 74 for driving the stirring shaft 71 to rotate. A fixing frame 22 for fixing the speed reduction motor one 74 is fixedly connected to the upper surface of the upper cover 2. One side of the activity cylinder 7 is connected with a scraping wall assembly 8. The scraping wall assembly 8 includes a connecting plate 81, a scraping wall plate 82 and a scraping bottom plate 83. The connecting plate 81 is fixedly connected to one side of the activity cylinder 7. The scraping wall plate 82 is fixed to the end of the connecting plate 81 away from the activity cylinder 7 by bolts. The scraping wall plate 82 fits on the inner side wall of the central barrel 1. The scraping bottom plate 83 is fixedly connected to the lower end of the scraping wall plate 82. The scraping bottom plate 83 fits on the inner bottom wall of the central barrel 1. One side of the activity cylinder 7 and above the upper cover 2 is connected with a driving member 85 for driving the activity cylinder 7 to rotate.
[0031] By arranging the damping rods 63 and the elastic members 64, the utility model can effectively relieve the vibration that may occur during the operation of the hydrocyclones 3. The damping rods 63 can absorb the vibration, and the elastic members 64 provide additional buffering. By arranging the stirring shaft 71, the speed reduction motor one 74 drives the stirring shaft 71 and the four stirring blades 73 outside to rotate, so as to fully stir the materials in the central barrel 1. By arranging the scraping wall assembly 8, the driving member 85 drives the activity cylinder 7 to rotate. The activity cylinder 7 drives the scraping wall plate 82 and the scraping bottom plate 83 to rotate through the connecting plate 81, so as to scrape the materials attached to the inner wall of the central barrel 1 and deposited at the bottom, making the material mixing more uniform, and at the same time avoiding the problem that the inner wall of the central barrel 1 becomes thicker due to the increase of the inner wall attachments.
[0032] Specifically, the stirring shaft 71 and the wall scraping assembly 8 adopt different drive sources and operate independently. The advantage of this setting is that the wall scraping assembly 8 can adjust the actual rotation speed, rotation times and rotation intervals according to the actual situation to save energy consumption.
[0033] Furthermore, a plurality of connecting seats 611 are annularly and fixedly arranged on the outer side of the movable ring seat 61. Pulley 612 is rotatably connected to both sides of the connecting seat 611. A plurality of T-shaped chutes 621 are opened on both inner sides of the fixed ring seat 62. The pulley 612 is slidably connected inside the T-shaped chute 621 at the corresponding position.
[0034] Specifically, during the operation of the cyclone 3, vibration will be transmitted to the movable ring seat 61. At this time, a relative position change will occur between the movable ring seat 61 and the fixed ring seat 62. The movable ring seat 61 drives the pulley 612 to slide inside the T-shaped chute 621. The T-shaped chute 621 plays a role in limiting the pulley 612, so that the movable ring seat 61 can only move along the path of the T-shaped chute 621, ensuring the stability of the operation of the cyclone 3, preventing the uncontrolled movement of the movable ring seat 61, and thus effectively reducing the impact of vibration on stability.
[0035] Furthermore, a T-shaped limiting block 622 is slidably connected inside the T-shaped chute 621 and above the pulley 612. The upper surface of the T-shaped limiting block 622 is fixedly connected to a square plate 623. The square plate 623 is fixed to the fixed ring seat 62 by bolts.
[0036] Specifically, the T-shaped limiting block 622 plays a role in limiting the pulley 612 to prevent the pulley 612 from sliding out of the T-shaped chute 621. At the same time, it also limits the slidable distance of the pulley 612 and keeps its vibration amplitude within a controllable range. Secondly, when it is necessary to separate the movable ring seat 61 from the fixed ring seat 62, only need to remove the bolts between the square plate 623 and the fixed ring seat 62 and take out the T-shaped limiting block 622 from the T-shaped chute 621, then the movable ring seat 61 can be conveniently taken out from the upper end of the fixed ring seat 62.
[0037] Furthermore, the elastic member 64 includes a bottom plate 641, a sleeve 642 and a sliding rod 643. The bottom plate 641 is fixedly connected to the inner bottom surface of the fixed ring seat 62. The sleeve 642 is fixedly connected to the upper surface of the bottom plate 641. The sliding rod 643 is slidably connected inside the sleeve 642. The upper end of the sliding rod 643 is fixedly connected to a top plate 644. The top plate 644 abuts against the inner top surface of the movable ring seat 61. A spring 645 is fixedly connected between the top plate 644 and the bottom plate 641. The spring 645 is sleeved outside the sleeve 642 and the sliding rod 643.
[0038] Specifically, the vibration generated by the operation of the cyclone 3 is transmitted to the top plate 644 through the movable ring seat 61. The top plate 644 drives the sliding rod 643 to slide inside the sleeve 642. At this time, the spring 645 undergoes elastic deformation, absorbing and weakening the vibration, thereby effectively alleviating the vibration impact.
[0039] Furthermore, an annular base plate 65 is fixedly connected to the outer side of the fixed ring seat 62, and a plurality of fixing grooves 651 are formed through the surface of the annular base plate 65.
[0040] Specifically, the fixed ring seat 62 is placed on the ground through the annular base plate 65. During fixed installation, only need to pass the bolt through the fixing groove 651. The arrangement of the plurality of fixing grooves 651 makes the installation position of the bolt unrestricted.
[0041] Furthermore, a movable seat 84 is fixedly connected to the upper surface of the scraping bottom plate 83, and the movable seat 84 is rotatably sleeved on the outer lower end of the stirring shaft 71.
[0042] Specifically, when the movable cylinder 7 indirectly drives the scraping bottom plate 83 to rotate, it will drive the movable seat 84 to rotate synchronously at the lower end of the stirring shaft 71. The mutual cooperation between the movable seat 84 and the stirring shaft 71 enables the scraping bottom plate 83 to rotate along the axis of the stirring shaft 71 when rotating, thus ensuring that the rotation trajectory of the scraping bottom plate 83 remains under control.
[0043] Furthermore, the driving member 85 includes a first gear 851, the first gear 851 is fixedly sleeved on the outer side of the movable cylinder 7, a second gear 852 is meshed with one side of the first gear 851, and the upper end of the second gear 852 is connected to a second reduction motor 853 through an output shaft. The second reduction motor 853 is fixedly connected inside the fixing frame 22.
[0044] Specifically, the second reduction motor 853 drives the second gear 852 to rotate through the output shaft, and the second gear 852 drives the first gear 851 meshed with it to rotate, thereby indirectly driving the movable cylinder 7 to rotate. Preferably, a timer can be installed at the control end of the second reduction motor 853 to achieve timed operation.
[0045] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A cyclone group, characterized in that: It includes a central barrel (1), a hydrocyclone (3) and a sand settling box (4). The hydrocyclone (3) is annularly arranged outside the central barrel (1) through a shunt pipe (11). The sand settling box (4) is connected below the central barrel (1). Four groups of support legs (5) are fixedly connected to the lower surface of the sand settling box (4). The lower ends of the support legs (5) are fixedly connected with a base (51). A shock absorption base (6) is connected below the base (51). The shock absorption base (6) includes a movable ring seat (61) with an open bottom and a fixed ring seat (62) with an open top. The movable ring seat (61) is fixed on the lower surface of the base (51) by bolts. The fixed ring seat (62) is slidably connected to the outside of the movable ring seat (61). A plurality of damping rods (63) and elastic members (64) are connected between the movable ring seat (61) and the fixed ring seat (62). The plurality of damping rods (63) and the plurality of elastic members (64) are cross-distributed. The upper end of the damping rod (63) abuts against the inner top surface of the movable ring seat (61). The lower end of the damping rod (63) is fixedly connected to the inner bottom surface of the fixed ring seat (62). An upper cover (2) is fixedly connected above the central barrel (1). A through hole (21) is opened on the upper surface of the upper cover (2). An activity cylinder (7) is rotatably connected inside the through hole (21). A stirring shaft (71) is rotatably connected inside the activity cylinder (7). A plurality of fixed rings (72) are fixedly sleeved outside the stirring shaft (71). Four stirring blades (73) are fixedly connected to the outside of the fixed ring (72) at equal intervals. The upper end of the stirring shaft (71) and above the upper cover (2) is connected with a reduction motor one (74) for driving the stirring shaft (71) to rotate. A fixing frame (22) for fixing the reduction motor one (74) is fixedly connected to the upper surface of the upper cover (2). A scraping wall assembly (8) is connected to one side of the activity cylinder (7). The scraping wall assembly (8) includes a connecting plate (81), a scraping wall plate (82) and a scraping bottom plate (83). The connecting plate (81) is fixedly connected to one side of the activity cylinder (7). The scraping wall plate (82) is fixed to the end of the connecting plate (81) away from the activity cylinder (7) by bolts. The scraping wall plate (82) is attached to the inner side wall of the central barrel (1). The scraping bottom plate (83) is fixedly connected to the lower end of the scraping wall plate (82). The scraping bottom plate (83) is attached to the inner bottom wall of the central barrel (1). A driving member (85) for driving the activity cylinder (7) to rotate is connected to one side of the activity cylinder (7) and above the upper cover (2).
2. The hydrocyclone group according to claim 1, characterized in that, A plurality of connecting seats (611) are annularly fixed on the outside of the movable ring seat (61). Pulleys (612) are rotatably connected to both sides of the connecting seat (611). A plurality of T-shaped chutes (621) are opened on both sides inside the fixed ring seat (62). The pulleys (612) are slidably connected inside the T-shaped chutes (621) at corresponding positions.
3. The hydrocyclone group according to claim 2, characterized in that, A T-shaped limiting block (622) is slidably connected inside the T-shaped sliding groove (621) and above the pulley (612). A square plate (623) is fixedly connected to the upper surface of the T-shaped limiting block (622), and the square plate (623) is fixed to the fixed ring seat (62) by bolts.
4. A cyclone group according to claim 1 or 3, characterized in that, The elastic member (64) includes a bottom plate (641), a sleeve (642), and a sliding rod (643). The bottom plate (641) is fixedly connected to the inner bottom surface of the fixed ring seat (62). The sleeve (642) is fixedly connected to the upper surface of the bottom plate (641). The sliding rod (643) is slidably connected inside the sleeve (642). The upper end of the sliding rod (643) is fixedly connected to a top plate (644). The top plate (644) abuts against the inner top surface of the movable ring seat (61). A spring (645) is fixedly connected between the top plate (644) and the bottom plate (641), and the spring (645) is sleeved outside the sleeve (642) and the sliding rod (643).
5. A cyclone group according to claim 1, characterized in that, An annular substrate (65) is fixedly connected to the outside of the fixed ring seat (62), and a plurality of groups of fixing grooves (651) are formed through the surface of the annular substrate (65).
6. The hydrocyclone group according to claim 1, wherein, A movable seat (84) is fixedly connected to the upper surface of the scraping bottom plate (83), and the movable seat (84) is rotatably sleeved on the outer lower end of the stirring shaft (71).
7. A hydrocyclone group according to claim 1 or 6, characterized in that, The driving member (85) includes a first gear (851). The first gear (851) is fixedly sleeved on the outside of the movable cylinder (7). A second gear (852) is meshed with one side of the first gear (851). The upper end of the second gear (852) is connected to a second reduction motor (853) through an output shaft, and the second reduction motor (853) is fixedly connected inside the fixing frame (22).
Citation Information
Patent Citations
Novel concentration grading cyclone group
CN211989214U