Three-petal spring machining surface spraying device

Abstract

The utility model belongs to the technical field of workpiece spraying, and particularly relates to a three-petal spring machining surface spraying device which comprises a mainframe box, supporting rings which are opposite left and right are fixedly connected to the inner side of the mainframe box, a main shaft is rotationally connected to the inner sides of the supporting rings, and a power assembly is arranged at the front end of the main shaft. Same moving assemblies are arranged at the top end and the front end of the main shaft, a limiting groove is formed in the outer wall of the main shaft, a gear is arranged at the front end of the moving assembly at the front end, an air pump is fixedly connected to the middle side of the front end of the gear, a limiting sleeve is fixedly connected to the front end of the air pump, and an air bag is fixedly connected to the inner side of the limiting sleeve; according to the three-petal spring machining surface spraying device, air is conveyed to the inner side of the air bag through the air pump by means of the air conveying pipe, so that the air bag is expanded, the extrusion plate is extruded, the extrusion plate is forced to move towards the outer side, a workpiece is fixed, and the situation that spraying is affected by external fixation is avoided by fixing the inner side of the workpiece.

Description

Technical Field

[0001] The utility model belongs to the technical field of workpiece spraying, and specifically relates to a spraying device for the processing surface of a three-lobe spring. Background Art

[0002] Three-lobe springs play a crucial role in various mechanical devices, and their surface spraying process is used to improve durability and performance. To meet the requirements of modern production for high efficiency and high quality, it is crucial to develop an advanced spraying device. Such a device should have functions such as intelligent control, automatic spraying path planning, and real-time thickness monitoring to ensure uniform spraying and long-lasting effects. Innovative designs such as an automatic cleaning system and a spraying material recycling system can further improve operation convenience and reduce production costs. Through these technologies, the spraying device can not only meet the processing requirements of different specifications of three-lobe springs but also optimize the production process and improve the overall quality of products.

[0003] After retrieval, the existing patent (publication number: CN220879297U) discloses a surface anti-corrosion spraying device, including a spraying unit and a clamping unit. The spraying unit includes a protective box with a dryer inside. Outside the protective box, there is a controller electrically connected to the clamping unit. There is a box door on the side of the protective box. The clamping unit includes a rotating plate rotatably connected to the upper side of the dryer. On the upper side of the rotating plate, there is a vertical bearing plate. The side of the bearing plate is closely attached to a rotating disk. The rotating disk rotates on the side of the bearing plate through a rotating member. On the side of the rotating disk away from the bearing plate, there is a fixed clamping plate. On the side of the rotating disk, there is a first telescopic rod. The telescopic end of the first telescopic rod is fixedly connected to a movable clamping plate adapted to the fixed clamping plate. In the utility model, by setting the first telescopic rod, the plate is placed on the two fixed clamping plates, and the first telescopic rod is started. The telescopic end of the first telescopic rod drives the movable clamping plate to move downward to clamp the plate, achieving the effect of improving the clamping of the plate.

[0004] However, in the actual use of the above solution, the workpiece is fixed by external clamping, and the clamping device may leave imprints or scratches on the surface of the workpiece. These marks may appear after spraying, affecting the final appearance and surface quality of the workpiece, and at the same time causing uneven spraying in these blocked areas, affecting the uniformity and effect of the overall coating.

[0005] Therefore, the utility model provides a spraying device for the processing surface of a three-lobe spring. Summary of the Utility Model

[0006] In order to make up for the deficiencies of the existing technology and solve the problem that the external clamping method may affect the overall spraying quality of the workpiece surface, the utility model proposes a spraying device for the processing surface of a three-lobe spring.

[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: A spraying device for the processing surface of a three-lobe spring according to the present utility model includes a main chassis. Inside the main chassis, there are relatively arranged support rings on the left and right. Inside the support rings, a main shaft is rotatably connected. At the front end of the main shaft, there is a power component. At the top and front end of the main shaft, there are the same moving components. A limiting groove is provided on the outer wall of the main shaft. At the front end of the moving component at the front end, there is a gear. In the middle of the front end of the gear, there is an air pump fixedly connected. At the front end of the air pump, there is a limiting sleeve fixedly connected. Inside the limiting sleeve, there is an airbag fixedly connected. The airbag is communicated with the air pump through an air delivery pipe. On the outer side of the airbag, there are evenly distributed pressing plates fixedly connected. The pressing plates are slidably connected with the limiting sleeve. On the outer side of the limiting sleeve, there is a workpiece slidably connected. The inner side wall of the workpiece is slidably connected with the pressing plates.

[0008] Further, the power component includes a support plate. The support plate is fixedly connected to the bottom end on the left side of the main chassis. On the top of the support plate, there is a motor fixedly connected. The output end of the motor is fixedly connected to the main shaft.

[0009] Further, the moving component includes a limiting frame. The limiting frame is fixedly connected to the inner side wall of the support ring. In the middle of the inner side of the limiting frame, there is a sliding groove. Inside the sliding groove, there is a sliding rod fixedly connected. On the outer side of the sliding rod, there is a limiting ball slidably connected. The limiting ball is slidably connected with the limiting groove and the limiting frame. On the outer end of the right side of the limiting ball, there is a spring fixedly connected. The right side of the spring is fixedly connected to the inner wall of the sliding groove.

[0010] Further, at the rear side of the top of the limiting frame at the top, there is a paint box fixedly connected. At the top left of the paint box, there is a material discharging pipe fixedly connected. At the top of the material discharging pipe, there is a sealing cover threadedly connected. At the top side in the middle of the paint box, there is a connecting hose fixedly connected. At the bottom of the front end of the connecting hose, there is a conveying pump fixedly connected. The conveying pump is fixedly connected to the limiting ball at the top. On the right side of the conveying pump, there is a shunt pipe fixedly connected. At the bottom of the front end of the shunt pipe, there is an atomizing nozzle fixedly connected.

[0011] Further, at the bottom of the front end of the limiting frame at the front end, there is a rack fixedly connected. The rack is meshed with the gear. The gear is rotatably connected to the limiting ball at the front end.

[0012] Further, inside the top of the main chassis, there is a cabinet door rotatably connected. At the front end of the cabinet door, there is a handle fixedly connected.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. A spraying device for the processing surface of a three - petal spring according to the present utility model uses an air pump to convey gas to the inside of an airbag through an air delivery pipe, causing the airbag to expand and thus extruding an extrusion plate, forcing the extrusion plate to move outward, thereby fixing the workpiece. By fixing the inside of the workpiece, the situation where external fixation affects spraying is avoided.

[0015] 2. A spraying device for the processing surface of a three - petal spring according to the present utility model limits the gear through a rack. When the moving component drives the gear, the front - end structure and the workpiece move, and the gear is limited by the rack. The rotation of the gear drives the front - end structure and the workpiece to rotate, so that the workpiece can be spray - painted at multiple angles, making the spraying more uniform and saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following further describes the present utility model with reference to the drawings.

[0017] Figure 1 is the three - dimensional structure schematic diagram of the present utility model Figure 1 ;

[0018] Figure 2 is the three - dimensional structure schematic diagram of the present utility model Figure 2 ;

[0019] Figure 3 is the partial three - dimensional structure schematic diagram at the main shaft of the present utility model Figure 1 ;

[0020] Figure 4 is the partial three - dimensional structure schematic diagram at the main shaft of the present utility model Figure 2 ;

[0021] Figure 5 is the cross - sectional structure schematic diagram at the top moving component of the present utility model;

[0022] Figure 6 is the cross - sectional structure schematic diagram at the front - end moving component of the present utility model;

[0023] Figure 7 is the partial three - dimensional structure schematic diagram at the main shaft of the present utility model Figure 3 and enlarged view;

[0024] Figure 8 is the cross - sectional structure schematic diagram at the limiting sleeve of the present utility model;

[0025] In the figure: 1. Main chassis; 11. Cabinet door; 12. Handle; 13. Support plate; 2. Motor; 21. Main shaft; 22. Limiting groove; 23. Support ring; 24. Shunt pipe; 25. Coating tank; 26. Feed pipe; 27. Sealing cover; 28. Connecting hose; 29. Delivery pump; 210. Atomizing nozzle; 3. Limiting frame; 31. Slide bar; 32. Spring; 33. Limiting ball; 34. Chute; 4. Rack; 41. Gear; 42. Air pump; 43. Limiting sleeve; 44. Air delivery pipe; 45. Airbag; 46. Extrusion plate; 5. Workpiece. Detailed implementation manner

[0026] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.

[0027] Embodiment 1:

[0028] As Figures 1 to 8 shown, a spraying device for the processing surface of a three-lobe spring according to the present utility model includes a main chassis 1. A pair of left and right relative support rings 23 are fixedly connected to the inner side of the main chassis 1. The support rings 23 are fixed by the main chassis 1. The main shaft 21 is rotatably connected to the inner side of the support rings 23. The main shaft 21 is limited by the support rings 23. A power component is arranged at the front end of the main shaft 21. The same moving components are arranged at the top and front end of the main shaft 21. A limiting groove 22 is formed in the outer wall of the main shaft 21. A gear 41 is arranged at the front end of the front moving component. An air pump 42 is fixedly connected to the middle side of the front end of the gear 41. The air pump 42 is fixed by the gear 41. A limiting sleeve 43 is fixedly connected to the front end of the air pump 42. The limiting sleeve 43 is fixed by the air pump 42. An airbag 45 is fixedly connected to the inner side of the limiting sleeve 43. The airbag 45 is fixed by the limiting sleeve 43. The airbag 45 is communicated with the air pump 42 through an air delivery pipe 44. The air pump 42 uses the air delivery pipe 44 to deliver gas into the airbag 45. A uniformly distributed extrusion plate 46 is fixedly connected to the outer side of the airbag 45. The extrusion plate 46 is slidably connected to the limiting sleeve 43. The extrusion plate 46 is limited by the limiting sleeve 43. At the same time, the airbag 45 expands to push the extrusion plate 46 outward. A workpiece 5 is slidably connected to the outer side of the limiting sleeve 43. The inner side wall of the workpiece 5 is slidably connected to the extrusion plate 46. The extrusion plate 46 moves outward, so as to expand and tighten the inner side of the workpiece 5, thereby fixedly connecting the limiting sleeve 43 and the workpiece 5.

[0029] The power component includes a support plate 13. The support plate 13 is fixedly connected to the left bottom end of the main chassis 1. The support plate 13 is fixed by the main chassis 1. A motor 2 is fixedly connected to the top end of the support plate 13. The motor 2 is fixed by the support plate 13. The output end of the motor 2 is fixedly connected to the main shaft 21. The main shaft 21 is driven to rotate by the motor 2.

[0030] The moving component includes a limiting frame 3. The inner side wall of the support ring 23 is fixedly connected to the limiting frame 3, and the limiting frame 3 is fixed by the support ring 23. A chute 34 is provided in the middle of the inner side of the limiting frame 3. A slide bar 31 is fixedly connected to the inner side of the chute 34. The slide bar 31 is fixed in the chute 34. A limiting ball 33 is slidably connected to the outer side of the slide bar 31. The slide bar 31 limits the limiting ball 33. The limiting ball 33 is slidably connected to the limiting groove 22. The motor 2 drives the main shaft 21 and the limiting groove 22 to rotate simultaneously, so as to limit the limiting ball 33 through the limiting groove 22, thereby driving the limiting ball 33 to move left and right. The limiting ball 33 is slidably connected to the limiting frame 3, and the top of the limiting ball 33 is limited by the limiting frame 3. A spring 32 is fixedly connected to the outer end of the right side of the limiting ball 33, and the right side of the spring 32 is fixedly connected to the inner wall of the chute 34. The spring 32 connects the limiting ball 33 and the chute 34, so that when the limiting ball 33 moves to the straight part of the limiting groove 22 at the rightmost side, the spring 32 can push the limiting ball 33 to move to the leftmost side with the limiting frame 3 as the stress point, thus realizing the function of reciprocating operation.

[0031] At the rear side of the top of the top limiting frame 3, a paint box 25 is fixedly connected. The top limiting frame 3 fixes the paint box 25. At the top left side of the paint box 25, a blanking pipe 26 is fixedly connected. The paint box 25 fixes the blanking pipe 26. A sealing cover 27 is threadedly connected to the top of the blanking pipe 26. The sealing cover 27 seals the top of the blanking pipe 26. At the top side of the middle of the paint box 25, a connecting hose 28 is fixedly connected. At the bottom side of the front end of the connecting hose 28, a delivery pump 29 is fixedly connected. The connecting hose 28 connects the paint box 25 and the delivery pump 29. The delivery pump 29 is fixedly connected to the top limiting ball 33. The top limiting ball 33 fixes the delivery pump 29, thereby driving the delivery pump 29 to move left and right. A shunt pipe 24 is fixedly connected to the right side of the delivery pump 29. At the bottom side of the front end of the shunt pipe 24, an atomizing nozzle 210 is fixedly connected. The shunt pipe 24 connects the delivery pump 29 and the atomizing nozzle 210.

[0032] At the bottom side of the front of the front limiting frame 3, a rack 4 is fixedly connected. The rack 4 is meshed with a gear 41. The gear 41 is rotatably connected to the front limiting ball 33. The front limiting ball 33 drives the gear 41 to move left and right at the top of the rack 4, so as to rotate, thereby driving the front structure of the gear 41 and the workpiece 5 to rotate.

[0033] The inner side of the top of the main chassis 1 is rotatably connected to a cabinet door 11, and a handle 12 is fixedly connected to the front end of the cabinet door 11.

[0034] Working principle: When the spraying device for the processing surface of the three-lobe spring is operating, first, the workpiece 5 is sleeved outside the limit sleeve 43. Then, the air pump 42 uses the air delivery pipe 44 to deliver gas into the airbag 45, causing the airbag 45 to expand. At the same time, the airbag 45 squeezes the pressing plate 46, forcing the pressing plate 46 to move outward to tighten and fix the workpiece 5, completing the fixation of the inner side of the workpiece 5. After that, the motor 2 drives the main shaft 21 and the limit groove 22 to rotate synchronously. The limit ball 33 is limited by the limit groove 22 and the limit frame 3, so that the limit ball 33 moves left and right while the main shaft 21 rotates. The top limit ball 33 drives the delivery pump 29, the shunt pipe 24, and the atomizing nozzle 210 to move to the right. At the same time, the delivery pump 29 uses the connecting hose 28 to extract the paint inside the paint tank 25. The paint is shunted through the shunt pipe 24 and enters the atomizing nozzle 210 for atomized spraying. The front limit ball 33 drives the gear 41 to move on the top of the rack 4. The rack 4 limits the gear 41, so that the gear 41 rotates self - synchronously during the rightward movement. The self - rotation of the gear 41 drives the front air pump 42, other structures, and the workpiece 5 to rotate synchronously. Through cooperation with the top atomizing nozzle 210, the uniform spraying of the outer surface of the workpiece 5 is completed. After the spraying is finished, the workpiece 5 is removed by external equipment. The limit ball 33 continues to move to the right. When the limit ball 33 moves to the straight part of the limit groove 22 on the rightmost side, the spring 32 pushes the limit ball 33 to move to the leftmost side with the limit frame 3 as the stress point, thus realizing the function of reciprocating operation and continuing to spray the next workpiece 5.

[0035] The above front, back, left, right, up, and down are all based on the Figure 1 description in the attached drawings of the specification. Taking the perspective of the observer as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.

[0036] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the protection scope of the present invention.

[0037] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed for the present utility model is defined by the appended claims and their equivalents.

Claims

1. A spraying device for the machining surface of a three-lobe spring, characterized in that, It includes a main chassis (1). Inside the main chassis (1), there are relatively left and right support rings (23) fixedly connected. Inside the support rings (23), a main shaft (21) is rotatably connected. At the front end of the main shaft (21), there is a power component. At the top and front end of the main shaft (21), there are the same moving components. On the outer wall of the main shaft (21), there are limit grooves (22). At the front end of the moving component at the front end, there is a gear (41). In the middle of the front end of the gear (41), there is an air pump (42) fixedly connected. At the front end of the air pump (42), there is a limit sleeve (43) fixedly connected. Inside the limit sleeve (43), there is an airbag (45) fixedly connected. The airbag (45) is communicated with the air pump (42) through an air delivery pipe (44). On the outer side of the airbag (45), there are evenly distributed pressing plates (46) fixedly connected. The pressing plates (46) are slidably connected with the limit sleeve (43). On the outer side of the limit sleeve (43), there is a workpiece (5) slidably connected. The inner wall of the workpiece (5) is slidably connected with the pressing plates (46).

2. The spraying device for the machining surface of a three-lobe spring according to claim 1, wherein, The power component includes a support plate (13). At the bottom left end of the main chassis (1), there is a support plate (13) fixedly connected. At the top of the support plate (13), there is a motor (2) fixedly connected. The output end of the motor (2) is fixedly connected with the main shaft (21).

3. A spraying device for the machining surface of a three-lobe spring according to claim 2, characterized in that, The moving component includes a limit frame (3). On the inner side wall of the support ring (23), there is a limit frame (3) fixedly connected. In the middle of the inner side of the limit frame (3), there is a chute (34). Inside the chute (34), there is a sliding rod (31) fixedly connected. On the outer side of the sliding rod (31), there is a limit ball (33) slidably connected. The limit ball (33) is slidably connected with the limit groove (22). The limit ball (33) is slidably connected with the limit frame (3). On the outer end of the right side of the limit ball (33), there is a spring (32) fixedly connected. The right side of the spring (32) is fixedly connected with the inner wall of the chute (34).

4. A spraying device for the machining surface of a three-lobe spring according to claim 3, characterized in that, At the top rear side of the top limit frame (3), there is a paint box (25) fixedly connected. At the top left end of the paint box (25), there is a blanking pipe (26) fixedly connected. At the top of the blanking pipe (26), there is a sealing cover (27) threadedly connected. At the top side of the middle end of the paint box (25), there is a connecting hose (28) fixedly connected. At the bottom side of the front end of the connecting hose (28), there is a delivery pump (29) fixedly connected. The delivery pump (29) is fixedly connected with the top limit ball (33). On the right side of the delivery pump (29), there is a shunt pipe (24) fixedly connected. At the bottom side of the front end of the shunt pipe (24), there is an atomizing nozzle (210) fixedly connected.

5. A spraying device for the machining surface of a three-lobe spring according to claim 4, characterized in that, At the bottom side of the front end of the front limit frame (3), there is a rack (4) fixedly connected. The rack (4) is meshed with the gear (41). The gear (41) is rotatably connected with the front limit ball (33).

6. A spraying device for the machining surface of a three-lobe spring according to claim 5, characterized in that, Inside the top of the main chassis (1), there is a cabinet door (11) rotatably connected. At the front end of the cabinet door (11), there is a handle (12) fixedly connected.

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