Self-cleaning neat paste spraying machine
The self-cleaning net slurry spray machine addresses the challenge of manual cleaning by incorporating a cylindrical conical tank and automated cleaning mechanisms, reducing operator strain and ensuring efficient slurry distribution and uniform application.
Patent Information
- Application Number
- CN202421840749.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-01
AI Technical Summary
It is difficult to clean the existing slurry sprayer after use. The operator needs to bend over or probe into the slurry tank, which leads to a large burden on the body and safety risks, and the cleaning effect is not good.
A self-cleaning slurry sprayer is designed, which uses a cylindrical conical bottom slurry tank, an inner cavity of the stirring shaft and an outer wall water spray port, combined with a sewage pump and a spray head to realize the self-cleaning function of the slurry tank, and automatically cleans through the rotation of the stirring shaft and the spray port of clean water.
It reduces manpower consumption, improves cleaning efficiency, reduces the physical burden and safety risks of operators, and ensures the cleaning effect of the inner wall of the slurry tank.
Smart Images
Figure CN223097112U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of neat cement spraying machines, in particular to a self-cleaning neat cement spraying machine. Background Art
[0002] In the production process of PCCP products, there is a key link, that is, it is necessary to wind circumferential prestressed steel wires on the outer side of the pipe core. However, before that, a layer of neat cement must be carefully sprayed on the surface of the pipe body, and at this time, a neat cement spraying machine is needed.
[0003] At present, in the actual application process of the neat cement spraying machine, many serious problems have emerged. First of all, after use, the cleaning work of the neat cement tank is a headache. Usually, it is necessary to manually hold the water pipe to flush its inner wall. However, this is by no means an easy task. Due to the structural characteristics of the neat cement tank itself, its depth is often relatively large. When facing such a deep neat cement tank, the operator has to bend down or even probe into the inner bottom to flush. This operation method is not only extremely laborious, causing a greater burden on the operator's body, but also has certain safety risks. The posture of bending down and probing makes it difficult for the operator to apply force, and the flushing effect is also greatly reduced. At the same time, due to the limited internal space of the neat cement tank, it is inconvenient for the operator to move inside, and it is easy to collide and scratch, causing accidental injuries to the body. In addition, maintaining this uncomfortable posture for a long time is likely to cause fatigue and damage to the operator's waist and neck. Over time, it may lead to serious occupational diseases. To address this problem, a self-cleaning neat cement spraying machine is proposed here. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a self-cleaning neat cement spraying machine is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The self-cleaning neat cement spraying machine includes a neat cement tank and a nozzle. Multiple support legs are installed at the bottom of the neat cement tank. An installation plate is provided on the neat cement tank. A stirring shaft is rotatably provided on the installation plate. Multiple stirring rods are installed on the stirring shaft. A stirring motor is provided on the installation plate. The stirring motor is connected to the stirring shaft through a rotating mechanism. A cavity is provided inside the stirring shaft. A plurality of water spray nozzles communicating with the cavity are provided on the outer wall of the stirring shaft. A water inlet pipe is rotatably installed on the stirring shaft. A drain pipe is installed on the bottom wall of the neat cement tank. A sewage pump is provided on the side of the neat cement tank through an installation frame. An outlet pipe connected to the sewage pump is provided on the bottom wall of the neat cement tank. The sewage pump is connected to the nozzle through a connecting mechanism.
[0007] Preferably, the rotating mechanism includes a driving gear mounted on the output shaft of the stirring motor, a transmission gear is mounted on the stirring shaft, and the driving gear meshes with the transmission gear.
[0008] Preferably, the connecting mechanism includes a tee pipe mounted on the sewage pump, one end of the tee pipe is connected to the connecting pipe, and the other end of the tee pipe extends into the neat slurry tank.
[0009] Preferably, a plurality of bolts are mounted on the mounting plate, and a plurality of threaded connection grooves corresponding to the bolts are provided on the neat slurry tank.
[0010] Preferably, a first valve is provided in each of the plurality of water spray nozzles, and a second valve is provided in the drain pipe.
[0011] Preferably, the first valve is a one-way valve, and the second valve is an electric valve.
[0012] Advantages of the present utility model:
[0013] 1. The neat slurry tank adopts a cylindrical conical bottom, which reduces the precipitation and caking of the slurry and is convenient for cleaning.
[0014] 2. The unique design of the stirring shaft combines the internal cavity and the water spray nozzles on the outer wall to realize the self-cleaning function, saving manpower and time.
[0015] 3. The sewage pump is connected to the nozzle through the connecting mechanism to ensure efficient spraying of the neat slurry, and the tee pipe design realizes the neat slurry circulation, ensuring fluidity and uniformity. Description of the drawings
[0016] Figure 1 is a schematic structural diagram of the self-cleaning type neat slurry spraying machine proposed by the present utility model;
[0017] Figure 2 is Figure 1 an enlarged schematic view of the structure at A of
[0018] Figure 3 is Figure 1 a vertical sectional structural diagram of
[0019] Figure 4 is Figure 3 an enlarged schematic view of the structure at B of
[0020] In the figure: 1 neat slurry tank, 2 support legs, 3 mounting plate, 4 bolts, 5 mounting frame, 6 sewage pump, 7 discharge pipe, 8 tee pipe, 9 connecting pipe, 10 nozzle, 11 stirring motor, 12 driving gear, 13 stirring shaft, 14 transmission gear, 15 stirring rod, 16 drain pipe, 17 cavity, 18 water spray nozzle, 19 water inlet pipe. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0022] Referring to Figures 1-4 , the self-cleaning grout spraying machine, the core components of which include a grout tank 1 and a spray head 10. Multiple support legs 2 are stably installed at the bottom of the grout tank 1 to provide stable support for the entire device. The spray head 10 is machined, with a grout pipe at the upper part, an overflow hole (pressure relief hole) at the lower part, and an air pipe at the tail. After the grout enters the spray head 10, it is sprayed out through compressed air.
[0023] The grout tank 1 has a cylindrical conical bottom, which is not prone to causing slurry precipitation and caking compared with the traditional flat-bottom grout tank 1, thus making it more convenient to clean.
[0024] An installation plate 3 is provided on the grout tank 1, and this installation plate 3 plays an important role. On the installation plate 3, a stirring shaft 13 is rotatably installed, and multiple stirring rods 15 are carefully installed on the stirring shaft 13, and they work together to ensure the uniform mixing of the grout.
[0025] A stirring motor 11 is equipped on the installation plate 3, and the stirring motor 11 is tightly connected to the stirring shaft 13 through a rotating mechanism. It is worth mentioning that a unique cavity 17 is provided inside the stirring shaft 13, and multiple water spray nozzles 18 communicating with the cavity 17 are provided on the outer wall of the stirring shaft 13. At the same time, a water inlet pipe 19 is rotatably installed on the stirring shaft 13, and this design lays the foundation for the subsequent self-cleaning function. The water inlet pipe 19 can be connected to a pump body to pump in clear water.
[0026] A drain pipe 16 is installed on the bottom wall of the grout tank 1 to discharge the wastewater after cleaning.
[0027] A sewage pump 6 is provided on the side of the grout tank 1 through a sturdy mounting bracket 5, and a discharge pipe 7 connected to the sewage pump 6 is provided on the bottom wall of the grout tank 1 to ensure that the grout can be smoothly transported to the spray head 10.
[0028] The sewage pump 6 is connected to the spray head 10 through a connecting mechanism, ensuring the efficient spraying of the grout. Among them, the rotating mechanism includes a driving gear 12 installed on the output shaft of the stirring motor 11, and a transmission gear 14 is installed on the stirring shaft 13. The driving gear 12 and the transmission gear 14 are perfectly meshed to achieve stable and efficient power transmission.
[0029] The connecting mechanism includes a tee pipe 8 installed on the sewage pump 6. One end of the tee pipe 8 is connected to a connecting pipe 9, and the other end of the tee pipe 8 extends into the grout tank 1. This design cleverly realizes the circulation and transportation of the grout.
[0030] Multiple bolts 4 are installed on the mounting plate 3, and a plurality of threaded connection grooves corresponding to the bolts 4 are provided on the neat cement tank 1, ensuring the firm installation of the mounting plate 3.
[0031] In addition, the first valve is a one-way valve, effectively preventing the backflow of neat cement. The second valve is an electric valve, facilitating automatic control.
[0032] When the utility model is in use, first, the neat cement raw materials are put into the neat cement tank 1 with a cylindrical conical bottom. The stirring motor 11 on the mounting plate 3 is started, and the driving gear 14 on the stirring shaft 13 is driven to rotate by the driving gear 12 on the output shaft of the stirring motor 11, so that the stirring shaft 13 rotates. Multiple stirring rods 15 on the stirring shaft 13 work together to fully stir the neat cement, ensuring the uniform mixing of the neat cement.
[0033] When spraying operation is required, the discharge pipe 7 at the bottom wall of the neat cement tank 1 conveys the neat cement to the sewage pump 6 on the side mounting frame 5. The sewage pump 6 works, and through the tee pipe 8 and the connecting pipe 9 in the connecting mechanism, the neat cement is smoothly conveyed to the nozzle 10, realizing efficient neat cement spraying.
[0034] During the spraying process, the design that one end of the tee pipe 8 extends into the neat cement tank 1 cleverly realizes the circulation of the neat cement, ensuring the fluidity and uniformity of the neat cement.
[0035] After the neat cement spraying operation is completed, the self-cleaning function is started. The water inlet pipe 19 is connected to the pump body, and clear water is pumped into the cavity 17 inside the stirring shaft 13 and then sprayed out from a plurality of water spraying ports 18 on the outer wall of the stirring shaft 13. At the same time, the stirring shaft 13 continues to rotate, driving the stirring rod 15 to fully wash the inside of the neat cement tank 1. The waste water after washing is discharged through the drain pipe 16 at the bottom wall of the neat cement tank 1.
[0036] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution of the utility model and its inventive concept, makes equivalent substitution or change, and should be covered within the protection scope of the utility model.
Claims
1. Self-cleaning grout spraying machine, including a grout tank (1) and a nozzle (10), characterized in that, Multiple support legs (2) are installed at the bottom of the neat cement tank (1). An installation plate (3) is provided on the neat cement tank (1). A stirring shaft (13) is rotatably provided on the installation plate (3). Multiple stirring rods (15) are installed on the stirring shaft (13). A stirring motor (11) is provided on the installation plate (3). The stirring motor (11) is connected to the stirring shaft (13) through a rotating mechanism. A cavity (17) is provided inside the stirring shaft (13). A plurality of water spraying nozzles (18) communicating with the cavity (17) are provided on the outer wall of the stirring shaft (13). A water inlet pipe (19) is rotatably installed on the stirring shaft (13). A drain pipe (16) is installed on the bottom wall of the neat cement tank (1). A sewage pump (6) is provided on the side of the neat cement tank (1) through an installation frame (5). An outlet pipe (7) connected to the sewage pump (6) is provided on the bottom wall of the neat cement tank (1). The sewage pump (6) is connected to a spray head (10) through a connecting mechanism.
2. The self-cleaning paste spraying machine according to claim 1, wherein The rotating mechanism includes a driving gear (12) installed on the output shaft of the stirring motor (11). A transmission gear (14) is installed on the stirring shaft (13). The driving gear (12) meshes with the transmission gear (14).
3. The self-cleaning mortar spraying machine according to claim 2, wherein, The connecting mechanism includes a tee pipe (8) installed on the sewage pump (6). One end of the tee pipe (8) is connected to a connecting pipe (9). The other end of the tee pipe (8) extends into the neat cement tank (1).
4. The self-cleaning mortar spraying machine according to claim 3, characterized in that, Multiple bolts (4) are installed on the installation plate (3). A plurality of threaded connection grooves corresponding to the bolts (4) are provided on the neat cement tank (1).
5. The self-cleaning mortar spraying machine according to claim 4, wherein, First valves are provided in multiple water spraying nozzles (18). A second valve is provided in the drain pipe (16).
6. The self-cleaning grout spraying machine according to claim 5, characterized in that, The first valve is a one-way valve. The second valve is an electric valve.