Cleaning device for steel wire rope machining
The cleaning device addresses the issue of rope deformation during rotation by using brush rollers and water jets, ensuring thorough and efficient cleaning of steel wire ropes.
Patent Information
- Application Number
- CN202422088953.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When cleaning existing wire ropes, the wire ropes are bent or twisted by rotating and loading, reducing the cleaning effect.
The wire rope is cleaned by a combination of brushing and flushing, and drying through the hot air fan assembly.
It realizes efficient cleaning and drying of wire ropes, avoids bending or twisting of wire ropes, and improves the cleaning effect.
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Figure CN223097474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope processing, and particularly relates to a wire rope processing cleaning device. Background Technique
[0002] A wire rope is a connecting piece centered on a rope core, composed of multiple layers of steel wires twisted into strands and wound around the rope core according to a certain number, which can provide functions such as lifting and traction. Wire ropes are widely used in fields such as hoisting. After a wire rope is used for a period of time, there are usually oil stains and other impurities on its surface, resulting in problems in the operation of the wire rope, and it is necessary to clean the wire rope.
[0003] Chinese Patent Publication No. CN118003218B, with the authorization announcement date of June 21, 2024, a stainless steel wire rope surface stain cleaning device, belonging to the technical field of wire rope cleaning, includes a feeding device for putting the stainless steel wire rope to be cleaned. An immersion device is arranged on the feeding device for soaking and washing the rinsed stainless steel wire rope. A grinding device is arranged on the immersion device for grinding the surface of the stainless steel wire rope after cleaning is completed. The feeding device provided by the present invention can continuously convey the stainless steel wire rope forward, and the stainless steel wire rope is rinsed by a rinsing mechanism, and the wire rope is continuously rotated during the rinsing process, so as to achieve a comprehensive rinsing of the wire rope, with high rinsing efficiency; the grinding device continuously grinds the stainless steel wire rope forward and backward to thoroughly clean the stubborn stains on the surface of the wire rope, further improving the cleaning effect of the stainless steel wire rope.
[0004] When the existing wire ropes are cleaned, feeding is achieved by rotating the wire ropes, and the rotation torque of the wire ropes changes accordingly, which easily causes the wire ropes to bend or the stranded wire ropes to become loose, reducing the cleaning effect of the wire ropes and not meeting the use requirements. Utility Model Content
[0005] The purpose of the present utility model is to provide a wire rope processing cleaning device to solve the problem raised in the above background technique that when the existing wire ropes are cleaned, feeding is achieved by rotating the wire ropes, and the rotation torque of the wire ropes changes accordingly, which easily causes the wire ropes to bend or the stranded wire ropes to become loose, reducing the cleaning effect of the wire ropes and not meeting the use requirements.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A cleaning device for wire rope processing, including a cleaning table and a wire rope. Above the cleaning table, there is a cleaning chamber, and the cleaning chamber is fixedly connected to the cleaning table. Below the cleaning table, there is a water tank, and the water tank is fixedly connected to the cleaning table. At both ends of the cleaning chamber, there are reserved windows. Inside the cleaning chamber, there is a mounting frame, and the mounting frame is connected to the cleaning chamber by screws. Inside the mounting frame, there are cleaning brush rollers. There are four cleaning brush rollers, and the cleaning brush rollers are rotationally connected to the mounting frame. On one side of the mounting frame, there is a second motor, and the second motor is connected to the mounting frame by screws. The output end of the second motor is connected to one end of the cleaning brush roller, and the four cleaning brush rollers are arranged circularly and equidistantly.
[0007] Preferably, above the cleaning table, there are two loading frames, and the loading frames are fixedly connected to the cleaning table. The two loading frames are arranged on both sides of the cleaning chamber. Inside the loading frame, there is a loading roller, and the loading roller is rotationally connected to the loading frame. On one side of the loading frame, there is a first motor, and the first motor is connected to the loading frame by screws. The output end of the first motor is connected to one end of the loading roller. On the inner wall of the loading frame, there is a sliding groove. Inside the loading frame, there is a U-shaped frame, and both ends of the U-shaped frame extend into the sliding groove. The U-shaped frame is slidably connected to the loading frame. Inside the U-shaped frame, there is a pressing roller, and the pressing roller is rotationally connected to the U-shaped frame. Above the U-shaped frame, there is a compression spring, and both ends of the compression spring are fixedly connected to the loading frame and the U-shaped frame respectively.
[0008] Preferably, inside the cleaning chamber, there is a first flushing ring frame, and the first flushing ring frame is connected to the cleaning chamber by screws. Inside the first flushing ring frame, there is a first reserved cavity. Inside the first flushing ring frame, there are six first spray nozzles. The first spray nozzles are integrally connected to the first flushing ring frame. The six first spray nozzles are arranged circularly and equidistantly on the inner side of the first flushing ring frame, and the first spray nozzles are communicated with the first reserved cavity. On one side of the water tank, there is a first flushing pump, and the first flushing pump is fixedly connected to the water tank. There is a first water delivery pipe between the first flushing pump and the first flushing ring frame.
[0009] Preferably, a second flushing ring frame is arranged inside the cleaning bin, and the second flushing ring frame is connected to the cleaning bin by screws. A second reserved cavity is arranged inside the second flushing ring frame. Second water spray nozzles are arranged on the inner side of the second flushing ring frame. There are six second water spray nozzles, and the second water spray nozzles are integrally connected to the second flushing ring frame. The six second water spray nozzles are arranged at equal intervals in a circular shape on the inner side of the second flushing ring frame, and the second water spray nozzles are communicated with the second reserved cavity. A second flushing pump is arranged on one side of the water tank, and the second flushing pump is fixedly connected to the water tank. A second water delivery pipe is arranged between the second flushing pump and the second flushing ring frame.
[0010] Preferably, a drying ring frame is arranged inside the cleaning bin, and the drying ring frame is fixedly connected to the cleaning bin. A third reserved cavity is arranged inside the drying ring frame. Air outlet holes are arranged on the inner side wall of the drying ring frame, and the air outlet holes are communicated with the third reserved cavity. A hot air blower assembly is arranged above the cleaning bin, and the hot air blower assembly is fixedly connected to the cleaning bin. An air delivery pipe is arranged between the hot air blower assembly and the drying ring frame.
[0011] Preferably, a filter screen is arranged at the center of the cleaning table, and the filter screen is fixedly connected to the cleaning table. The filter screen is arranged above the water tank. A drain valve is arranged on one side of the lower end of the water tank, and the drain valve is integrally connected to the water tank.
[0012] Preferably, a transparent bin door is arranged on one side of the cleaning bin, and the transparent bin door is rotatably connected to the cleaning bin. Support seats are arranged below the cleaning table. There are two support seats, and the support seats are fixedly connected to the cleaning table.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] Through the settings of the first flushing pump, the second flushing pump, the first flushing ring frame, the first water spray nozzles, the cleaning brush roller, the second flushing ring frame, the second water spray nozzles and the second motor, the first flushing pump extracts the cleaning liquid in the water tank and injects it into the first reserved cavity through the first water delivery pipe, and then sprays the cleaning liquid onto the steel wire rope through the first water spray nozzles to first flush and moisten the steel wire rope. The second motor drives the cleaning brush roller to rotate, and the cleaning brush roller rotates in contact with the steel wire rope for brushing. After the brushing is completed, the second flushing pump is started to extract the cleaning liquid in the water tank and inject it into the second reserved cavity through the second water delivery pipe, and then sprays the cleaning liquid onto the steel wire rope through the second water spray nozzles to wash away the residual dirt on the steel wire rope, realizing the cleaning of the steel wire rope.
[0015] Through the settings of the loading rack, the first motor, the loading roller, the pressure roller, the U-shaped frame and the compression spring, the steel wire rope is placed between the loading roller and the pressure roller, and the compression spring applies a thrust to the U-shaped frame to make the pressure roller in close contact with the steel wire rope. The first motor is started to drive the loading roller to rotate, and the steel wire rope is pulled as the loading roller rotates, realizing the loading and unloading of the steel wire rope.
[0016] Through the settings of the hot air blower assembly, the drying ring rack, the third reserved cavity and the air outlet holes, the hot air blower assembly injects hot air into the third reserved cavity through the air delivery pipe, and then blows the hot air to the steel wire rope through the air outlet holes to dry the washed steel wire rope. Brief Description of the Drawings
[0017] Figure 1 is the overall structural schematic diagram of the present utility model;
[0018] Figure 2 is the rear view of the present utility model;
[0019] Figure 3 is the cross-sectional view of the cleaning bin of the present utility model;
[0020] Figure 4 is the connection relationship diagram of the loading roller and the pressure roller with the loading rack of the present utility model;
[0021] Figure 5 is the connection structure diagram of the cleaning brush roller and the mounting rack of the present utility model;
[0022] Figure 6 is the connection relationship diagram of the first water spray nozzle and the first flushing ring rack of the present utility model;
[0023] In the figure: 1. Cleaning table; 2. Support seat; 3. Loading rack; 4. First motor; 5. Loading roller; 6. Pressure roller; 7. Cleaning bin; 8. Reserved window; 9. Transparent bin door; 10. Water tank; 11. Drain valve; 12. Hot air blower assembly; 13. First flushing pump; 14. First water delivery pipe; 15. Second flushing pump; 16. Second water delivery pipe; 17. Steel wire rope; 18. Filter screen; 19. First flushing ring rack; 20. First reserved cavity; 21. First water spray nozzle; 22. Mounting rack; 23. Cleaning brush roller; 24. Second flushing ring rack; 25. Second reserved cavity; 26. Second water spray nozzle; 27. Drying ring rack; 28. Third reserved cavity; 29. Air outlet hole; 30. U-shaped frame; 31. Compression spring; 32. Chute; 33. Second motor; 34. Air delivery pipe. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0025] Please refer to Figure 1-6 , an embodiment provided by the present utility model: a cleaning device for wire rope processing, including a cleaning table 1 and a wire rope 17. Above the cleaning table 1, there is a cleaning chamber 7, and the cleaning chamber 7 is fixedly connected to the cleaning table 1. Below the cleaning table 1, there is a water tank 10, and the water tank 10 is fixedly connected to the cleaning table 1. At both ends of the cleaning chamber 7, there are reserved windows 8. Inside the cleaning chamber 7, there is a mounting frame 22, and the mounting frame 22 is connected to the cleaning chamber 7 by screws. Inside the mounting frame 22, there is a cleaning brush roller 23. There are four cleaning brush rollers 23, and the cleaning brush rollers 23 are rotatably connected to the mounting frame 22. On one side of the mounting frame 22, there is a second motor 33, and the second motor 33 is connected to the mounting frame 22 by screws. The output end of the second motor 33 is connected to one end of the cleaning brush roller 23, and the four cleaning brush rollers 23 are arranged at equal intervals in a circular shape. Inside the cleaning chamber 7, there is a first flushing ring frame 19, and the first flushing ring frame 19 is connected to the cleaning chamber 7 by screws. Inside the first flushing ring frame 19, there is a first reserved cavity 20. Inside the first flushing ring frame 19, there are first spray nozzles 21. There are six first spray nozzles 21, and the first spray nozzles 21 are integrally connected to the first flushing ring frame 19. The six first spray nozzles 21 are arranged at equal intervals in a circular shape inside the first flushing ring frame 19, and the first spray nozzles 21 are communicated with the first reserved cavity 20. On one side of the water tank 10, there is a first flushing pump 13, and the first flushing pump 13 is fixedly connected to the water tank 10. Between the first flushing pump 13 and the first flushing ring frame 19, there is a first water delivery pipe 14. Inside the cleaning chamber 7, there is a second flushing ring frame 24, and the second flushing ring frame 24 is connected to the cleaning chamber 7 by screws. Inside the second flushing ring frame 24, there is a second reserved cavity 25. Inside the second flushing ring frame 24, there are second spray nozzles 26. There are six second spray nozzles 26, and the second spray nozzles 26 are integrally connected to the second flushing ring frame 24. The six second spray nozzles 26 are arranged at equal intervals in a circular shape inside the second flushing ring frame 24, and the second spray nozzles 26 are communicated with the second reserved cavity 25. On one side of the water tank 10, there is a second flushing pump 15, and the second flushing pump 15 is fixedly connected to the water tank 10. Between the second flushing pump 15 and the second flushing ring frame 24, there is a second water delivery pipe 16.
[0026] During use: One end of the wire rope 17 passes through the reserved window 8, the first flushing ring frame 19, the mounting frame 22, and the second flushing ring frame 24. The cleaning brush roller 23 is in contact with the outer wall of the wire rope 17. The first flushing pump 13 is turned on to extract the cleaning liquid in the water tank 10 and inject it into the first reserved cavity 20 through the first water delivery pipe 14. Then, the cleaning liquid is sprayed onto the wire rope 17 through the first spray nozzle 21 to first flush and wet the wire rope 17. The second motor 33 is turned on to drive the cleaning brush roller 23 to rotate. The cleaning brush roller 23 rotates while adhering to the wire rope 17 for brushing. After the brushing is completed, the second flushing pump 15 is turned on to extract the cleaning liquid in the water tank 10 and inject it into the second reserved cavity 25 through the second water delivery pipe 16. Then, the cleaning liquid is sprayed onto the wire rope 17 through the second spray nozzle 26 to wash away the residual dirt on the wire rope 17, realizing the cleaning of the wire rope.
[0027] Please refer to Figure 1 , Figure 2 and Figure 4 , above the cleaning table 1, there is a loading rack 3. There are two loading racks 3, and the loading rack 3 is fixedly connected to the cleaning table 1. The two loading racks 3 are arranged on both sides of the cleaning chamber 7. Inside the loading rack 3, there is a loading roller 5, and the loading roller 5 is rotatably connected to the loading rack 3. On one side of the loading rack 3, there is a first motor 4, and the first motor 4 is connected to the loading rack 3 by screws. The output end of the first motor 4 is connected to one end of the loading roller 5. On the inner wall of the loading rack 3, there is a sliding groove 32. Inside the loading rack 3, there is a U-shaped frame 30, and both ends of the U-shaped frame 30 extend into the sliding groove 32. The U-shaped frame 30 is slidably connected to the loading rack 3. Inside the U-shaped frame 30, there is a pressure roller 6, and the pressure roller 6 is rotatably connected to the U-shaped frame 30. Above the U-shaped frame 30, there is a compression spring 31, and both ends of the compression spring 31 are fixedly connected to the loading rack 3 and the U-shaped frame 30 respectively. The wire rope 17 is placed between the loading roller 5 and the pressure roller 6. The compression spring 31 applies a thrust to the U-shaped frame 30 to make the pressure roller 6 in close contact with the wire rope 17. The first motor 4 is turned on to drive the loading roller 5 to rotate. As the loading roller 5 rotates, the wire rope 17 is pulled, realizing the loading and unloading of the wire rope 17.
[0028] Please refer to Figure 1 and Figure 3, a drying ring frame 27 is arranged inside the cleaning bin 7, and the drying ring frame 27 is fixedly connected to the cleaning bin 7. A third reserved cavity 28 is arranged inside the drying ring frame 27. Air outlet holes 29 are arranged on the inner side wall of the drying ring frame 27, and the air outlet holes 29 are communicated with the third reserved cavity 28. A hot air blower assembly 12 is arranged above the cleaning bin 7, and the hot air blower assembly 12 is fixedly connected to the cleaning bin 7. An air delivery pipe 34 is arranged between the hot air blower assembly 12 and the drying ring frame 27. The hot air blower assembly 12 injects hot air into the third reserved cavity 28 through the air delivery pipe 34, and then blows the hot air to the wire rope 17 through the air outlet holes 29 to dry the cleaned wire rope 17.
[0029] Please refer to Figure 1 and Figure 3 , a filter screen 18 is arranged at the center of the cleaning table 1, and the filter screen 18 is fixedly connected to the cleaning table 1. The filter screen 18 is arranged above the water tank 10. A drain valve 11 is arranged on one side of the lower end of the water tank 10, and the drain valve 11 is integrally connected to the water tank 10. A transparent cabin door 9 is arranged on one side of the cleaning bin 7, and the transparent cabin door 9 is rotatably connected to the cleaning bin 7. Support seats 2 are arranged below the cleaning table 1. There are two support seats 2, and the support seats 2 are fixedly connected to the cleaning table 1. The filter screen 18 filters the waste liquid washed off, removing the dirt, and the cleaning liquid can be recycled.
[0030] Working principle: One end of the wire rope 17 is passed through the reserved window 8, the first flushing ring frame 19, the mounting frame 22 and the second flushing ring frame 24. The cleaning brush roller 23 is contacted with the outer wall of the wire rope 17. The wire rope 17 is placed between the feeding roller 5 and the pressing roller 6. The compression spring 31 applies a thrust to the U-shaped frame 30, making the pressing roller 6 closely contact with the wire rope 17. The first motor 4 is started to drive the feeding roller 5 to rotate, and the wire rope 17 is pulled as the feeding roller 5 rotates. The first flushing pump 13 is started to extract the cleaning liquid in the water tank 10 and inject it into the first reserved cavity 20 through the first water delivery pipe 14, and then the cleaning liquid is sprayed onto the wire rope 17 through the first spray nozzle 21 to first flush and moisten the wire rope 17. The second motor 33 is started to drive the cleaning brush roller 23 to rotate, and the cleaning brush roller 23 rotates in contact with the wire rope 17 for brushing. After the brushing is completed, the second flushing pump 15 is started to extract the cleaning liquid in the water tank 10 and inject it into the second reserved cavity 25 through the second water delivery pipe 16, and then the cleaning liquid is sprayed onto the wire rope 17 through the second spray nozzle 26 to wash off the residual dirt on the wire rope 17, realizing the cleaning of the wire rope. The hot air blower assembly 12 injects hot air into the third reserved cavity 28 through the air delivery pipe 34, and then blows the hot air to the wire rope 17 through the air outlet holes 29 to dry the cleaned wire rope 17. The filter screen 18 filters the waste liquid washed off, removing the dirt, and the cleaning liquid can be recycled.
[0031] The content not detailed in this specification belongs to the prior art well-known to those skilled in the art.
[0032] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for wire rope processing, comprising a cleaning table (1) and a wire rope (17), characterized in that: Above the cleaning table (1), a cleaning chamber (7) is provided, and the cleaning chamber (7) is fixedly connected to the cleaning table (1). Below the cleaning table (1), a water tank (10) is provided, and the water tank (10) is fixedly connected to the cleaning table (1). At both ends of the cleaning chamber (7), reserved windows (8) are provided. Inside the cleaning chamber (7), a mounting rack (22) is provided, and the mounting rack (22) is connected to the cleaning chamber (7) by screws. Inside the mounting rack (22), cleaning brush rollers (23) are provided. There are four cleaning brush rollers (23), and the cleaning brush rollers (23) are rotatably connected to the mounting rack (22). On one side of the mounting rack (22), a second motor (33) is provided, and the second motor (33) is connected to the mounting rack (22) by screws. The output end of the second motor (33) is connected to one end of the cleaning brush roller (23), and the four cleaning brush rollers (23) are arranged in a circular and equally spaced manner. Above the cleaning table (1), loading racks (3) are provided. There are two loading racks (3), and the loading racks (3) are fixedly connected to the cleaning table (1). The two loading racks (3) are arranged on both sides of the cleaning chamber (7). Inside the loading rack (3), a loading roller (5) is provided, and the loading roller (5) is rotatably connected to the loading rack (3). On one side of the loading rack (3), a first motor (4) is provided, and the first motor (4) is connected to the loading rack (3) by screws. The output end of the first motor (4) is connected to one end of the loading roller (5). On the inner wall of the loading rack (3), a sliding groove (32) is provided. Inside the loading rack (3), a U-shaped rack (30) is provided, and both ends of the U-shaped rack (30) extend into the sliding groove (32). The U-shaped rack (30) is slidably connected to the loading rack (3). Inside the U-shaped rack (30), a pressing roller (6) is provided, and the pressing roller (6) is rotatably connected to the U-shaped rack (30). Above the U-shaped rack (30), a compression spring (31) is provided, and both ends of the compression spring (31) are fixedly connected to the loading rack (3) and the U-shaped rack (30) respectively.
2. The wire rope processing cleaning device according to claim 1, characterized in that: Inside the cleaning chamber (7), a first flushing ring rack (19) is provided, and the first flushing ring rack (19) is connected to the cleaning chamber (7) by screws. Inside the first flushing ring rack (19), a first reserved cavity (20) is provided. Inside the first flushing ring rack (19), first spray nozzles (21) are provided. There are six first spray nozzles (21), and the first spray nozzles (21) are integrally connected to the first flushing ring rack (19). The six first spray nozzles (21) are arranged in a circular and equally spaced manner on the inner side of the first flushing ring rack (19), and the first spray nozzles (21) are communicated with the first reserved cavity (20). On one side of the water tank (10), a first flushing pump (13) is provided, and the first flushing pump (13) is fixedly connected to the water tank (10). A first water delivery pipe (14) is provided between the first flushing pump (13) and the first flushing ring rack (19).
3. A cleaning device for wire rope processing according to claim 1, characterized in that: Inside the cleaning chamber (7), a second flushing ring frame (24) is provided, and the second flushing ring frame (24) is connected to the cleaning chamber (7) by screws. Inside the second flushing ring frame (24), a second reserved cavity (25) is provided. On the inner side of the second flushing ring frame (24), six second spray nozzles (26) are provided. The second spray nozzles (26) are integrally connected to the second flushing ring frame (24). The six second spray nozzles (26) are arranged at equal intervals in a circular shape on the inner side of the second flushing ring frame (24), and the second spray nozzles (26) are communicated with the second reserved cavity (25). On one side of the water tank (10), a second flushing pump (15) is provided, and the second flushing pump (15) is fixedly connected to the water tank (10). A second water delivery pipe (16) is provided between the second flushing pump (15) and the second flushing ring frame (24).
4. A cleaning device for wire rope processing according to claim 1, wherein: Inside the cleaning chamber (7), a drying ring frame (27) is provided, and the drying ring frame (27) is fixedly connected to the cleaning chamber (7). Inside the drying ring frame (27), a third reserved cavity (28) is provided. On the inner side wall of the drying ring frame (27), air outlet holes (29) are provided, and the air outlet holes (29) are communicated with the third reserved cavity (28). Above the cleaning chamber (7), a hot air blower assembly (12) is provided, and the hot air blower assembly (12) is fixedly connected to the cleaning chamber (7). An air delivery pipe (34) is provided between the hot air blower assembly (12) and the drying ring frame (27).
5. A cleaning device for steel wire rope processing according to claim 1, characterized in that: At the center of the cleaning table (1), a filter screen (18) is provided, and the filter screen (18) is fixedly connected to the cleaning table (1). The filter screen (18) is arranged above the water tank (10). On one side at the lower end of the water tank (10), a drain valve (11) is provided, and the drain valve (11) is integrally connected to the water tank (10).
6. The cleaning device for steel wire rope processing according to claim 1, characterized in that: On one side of the cleaning chamber (7), a transparent chamber door (9) is provided, and the transparent chamber door (9) is rotatably connected to the cleaning chamber (7). Below the cleaning table (1), two support seats (2) are provided, and the support seats (2) are fixedly connected to the cleaning table (1).
Citation Information
Patent Citations
A device for cleaning stains on the surface of stainless steel wire rope
CN118003218B