Automatic rubber tube cleaning vehicle

The automated gum pipe cleaning vehicle addresses the inefficiencies of manual cleaning by using a dual-pump system and filter mechanism to ensure thorough and consistent cleaning, improving production efficiency by preventing blockages and ensuring smooth operation.

CN223097555UActive Publication Date: 2025-07-15QINGDAO JIN ZHI SOFT CONTROL AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421965001.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-15
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The cleaning of existing hose relies on manual operation, which is time-consuming and labor-intensive and has unstable cleaning quality, which affects the smooth progress of cigarette production.

Method used

An automatic hose cleaning vehicle is designed, using a pneumatic diaphragm pump and a rechargeable mobile power supply, and the hose cleaning and wastewater discharge are realized through an automated system. It is equipped with a filter device to filter out large particles and debris. The shell is equipped with a hollow cavity structure separated by dry and wet.

Benefits of technology

It improves the efficiency and quality of hose cleaning, reduces the risk of hose clogging, improves the stability and efficiency of cigarette production, and extends the service life of electrical components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic rubber hose cleaning vehicle which comprises a shell body, a first pump body, a water storage barrel, a waste water barrel, a controller and a power source are arranged in the shell body, the controller is electrically connected with the first pump body, and the power source is respectively and electrically connected with the first pump body and the controller to supply power. The first pump body is used for pumping clean water in the water storage barrel into the flue gas turbine rubber pipe for cleaning, and the waste water barrel is used for receiving waste water discharged from the flue gas turbine rubber pipe. The device is reasonable in structure, convenient to operate and high in automation degree.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production, and particularly relates to an automatic hose cleaning vehicle. Background Art

[0002] With the development of the domestic tobacco industry, cigarette enterprises have put forward higher requirements for physical indicators such as cigarette sticks and cigarette packaging. For example, when rolling cigarette sticks, the glue at the gluing position of cigarette paper should be uniform and continuous; the surfaces of cigarette cartons and strip cartons should be clean without impurity glue particles, there should be no glue overflow at the joints, and the glue application at the contact surface should be uniform. Among them, whether the hose channel of the cigarette machine is smooth is crucial. When the hose channel is blocked, narrow or uneven, it is very easy to cause uneven glue output or glue output with breakpoints, which will affect the smooth progress of cigarette production. The existing hoses are usually washed manually, which is time-consuming and laborious and the cleaning effect is difficult to guarantee. Content of the Utility Model

[0003] The utility model discloses an automatic hose cleaning vehicle, which solves the technical problems of time-consuming, laborious and uneven cleaning quality in manual hose cleaning in the prior art, and has the technical effects of reasonable structure, convenient operation and high automation degree. The technical solutions adopted are as follows:

[0004] An automatic hose cleaning vehicle includes a housing body. A first pump body, a water storage bucket, a waste water bucket, a controller and a power supply are arranged in the housing body. The controller is electrically connected to the first pump body, and the power supply is electrically connected to the first pump body and the controller respectively for power supply. The first pump body is used to pump the clean water in the water storage bucket into the hose of the cigarette machine for cleaning, and the waste water bucket is used to receive the waste water discharged from the hose of the cigarette machine.

[0005] On the basis of the above technical solution, it further includes a second pump body. The second pump body is electrically connected to the controller and is used to pump the waste water in the hose of the cigarette machine into the waste water bucket.

[0006] On the basis of the above technical solution, the water outlet pipeline communicated with the outlet of the first pump body is connected to one end of the hose of the cigarette machine through a quick connector, and the water inlet pipeline communicated with the inlet of the second pump body is connected to the other end of the hose of the cigarette machine through a quick connector.

[0007] On the basis of the above technical solution, a filtering device is arranged on the water outlet pipeline for filtering large particle debris in the water.

[0008] On the basis of the above technical solution, the first pump body includes a first pneumatic diaphragm pump and a first air compressor providing power for the first pneumatic diaphragm pump, and the second pump body includes a second pneumatic diaphragm pump and a second air compressor providing power for the second pneumatic diaphragm pump.

[0009] On the basis of the above technical solution, the housing body includes a plurality of independent hollow cavities. The water storage bucket and the waste water bucket are disposed in one of the hollow cavities, and are separately arranged in different hollow cavities from the first pump body, the controller or the power supply.

[0010] On the basis of the above technical solution, a notch is provided on the top surface of the housing body corresponding to the water inlet position of the water storage bucket. The notch can be covered by a cover plate, and the housing body further includes a door panel for opening or closing the hollow cavity.

[0011] On the basis of the above technical solution, universal wheels are provided on the bottom surface of the housing body, and a handle is provided on one side of the top of the housing body.

[0012] On the basis of the above technical solution, the controller is also electrically connected to a control interface, and the control interface is fixedly arranged on the top surface of the housing body and includes a plurality of knobs.

[0013] On the basis of the above technical solution, the power supply is a rechargeable mobile power supply, and the power supply is detachably arranged in the housing body.

[0014] Beneficial effects

[0015] The structure of the present utility model is reasonable. Under the action of the first pump body, the clear water with a certain pressure is pumped into the rubber tube. The clear water quickly flows through the rubber tube and takes away the rubber particles or residual rubber liquid therein, so the cleaning is more thorough and the efficiency is higher. In addition, under the action of the second pump body, the sewage can be quickly discharged from the rubber tube, further increasing the flow rate of the cleaning water in the rubber tube, promoting the stubborn rubber particles or rubber liquid in the rubber tube to be peeled off and taken away, making the cleaning more thorough, thereby improving the rubber liquid fluidity, improving the rubber discharging performance of the rubber tube, and reducing unnecessary shutdown maintenance caused by the blockage of the rubber nozzle and rubber tube. In addition, a filtering device is provided on the water outlet pipeline, so that large particle debris can be filtered, and the debris mixed in the clear water can be prevented from being accidentally sucked into the rubber tube, causing the rubber tube to be blocked.

[0016] In the present utility model, a plurality of hollow cavities are provided in the housing body. The water storage bucket and the waste water bucket are disposed in one of the hollow cavities, and are separately arranged in different hollow cavities from the first pump body, the controller or the power supply. In this way, wet and dry separation can be achieved, which is beneficial to improving the service life of electrical components. Brief description of the drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for describing the embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present utility model. For those of ordinary skill in the art, without creative efforts, other implementation drawings can be obtained according to the provided drawings.

[0018] Figure 1: Schematic three-dimensional structure diagram of the present utility model;

[0019] Figure 2 : Schematic rear view structure diagram of the present utility model after removing the door panel; Detailed implementation manners

[0020] The following description and drawings fully illustrate specific implementation manners herein, enabling those skilled in the art to practice them. Parts and features of some implementation manners can be included in or replace parts and features of other implementation manners. The scope of the implementation manners herein includes the entire scope of the claims and all available equivalents of the claims. In this document, terms such as "first", "second", etc. are only used to distinguish one element from another element, and do not require or imply any actual relationship or order between these elements. In fact, the first element can also be called the second element, and vice versa. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a structure, device or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such structure, device or equipment. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the structure, device or equipment including the said element. The various embodiments herein are described in a progressive manner, with each embodiment highlighting the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0021] In this document, terms such as "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing this document and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In the description of this document, unless otherwise specified and defined, the terms "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can also be the internal communication of two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0022] In this document, unless otherwise stated, the term "plurality" means two or more.

[0023] In this document, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B.

[0024] In this article, the term "and / or" describes the associated relationship of an object, indicating that there can be three relationships. For example, A and / or B means: A or B, or, the three relationships of A and B.

[0025] As Figures 1-2 shown, an automatic rubber hose cleaning vehicle includes a shell body 1, and the shell body 1 includes three juxtaposed and independent hollow cavities 100; three door panels 11 are respectively provided on the side plates of the shell body 1 for opening or closing the hollow cavities 100 to facilitate the maintenance of the equipment therein.

[0026] As Figure 2 shown, a water storage bucket 3 and a waste water bucket 4 are arranged in a hollow cavity 100. The water storage bucket 3 and the waste water bucket 4 are arranged vertically. A transparent window 12 is also provided on the door panel 11 corresponding to the positions of the water storage bucket 3 and the waste water bucket 4 to facilitate viewing the water levels in the water storage bucket 3 and the waste water bucket 4.

[0027] A notch is provided on the top surface of the shell body 1 corresponding to the water inlet of the water storage bucket 3. Workers can inject water into the water storage bucket 3 through the notch, which is convenient for operation. The notch can be covered by a cover plate 10 to prevent dust from entering the hollow cavity 100. In addition, the waste water bucket 3 is also connected with a drain pipe, and the drain pipe can pass through and extend out of the shell body 1; a power supply 6, a first air compressor 22 and a second air compressor are arranged in the middle hollow cavity 100, and a controller 5, a first diaphragm pump 21 and a second diaphragm pump are arranged in the other hollow cavity 100. Among them, the first air compressor 22 provides power for the first diaphragm pump 21 and constitutes a first pump body 2, and the second air compressor provides power for the second diaphragm pump and constitutes a second pump body. In this way, wet-dry separation can be realized, which is beneficial to improving the service life of electrical components.

[0028] Among them, the controller 5 is electrically connected to the first diaphragm pump 21, the second diaphragm pump, the first air compressor 22 and the second air compressor. The power supply 6 is respectively electrically connected to the first diaphragm pump 21, the second diaphragm pump, the first air compressor 22 and the second air compressor and the controller 5 to supply power. The power supply 6 is a rechargeable mobile power supply, and the power supply 6 is detachably arranged in the shell body 1, which is flexible and convenient to use. The controller 5 is also electrically connected to a control interface 9. The control interface 9 is fixedly arranged on the top surface of the shell body 1 and includes a number of knobs, which is convenient for workers to operate and complete automatic cleaning.

[0029] Among them, the inlet of the first diaphragm pump 21 is connected to the water storage bucket 3, and the water outlet pipe connected to the outlet of the first diaphragm pump 21 is connected to one end of the cigarette machine hose through a quick connector, so that the clear water in the water storage bucket 3 can be pumped into the cigarette machine hose; the outlet of the second diaphragm pump is connected to the waste water bucket 4, and the water inlet pipe connected to the inlet of the second diaphragm pump is connected to the other end of the cigarette machine hose through a quick connector, so as to receive the waste water discharged from the cigarette machine hose. The setting of the first diaphragm pump 21 and the second diaphragm pump can increase the flow rate of the cleaning water in the hose, prompt the stubborn rubber particles or rubber liquid in the hose to be stripped and taken away, make the cleaning more thorough, and then improve the fluidity of the rubber liquid, improve the rubber discharging performance of the hose, and reduce unnecessary shutdown maintenance caused by the blockage of the rubber nozzle hose.

[0030] In addition, a filtering device is provided on the water outlet pipe for filtering out large-particle sundries in the water, filtering large-particle sundries, preventing the sundries mixed in the clear water from being accidentally sucked into the hose and causing hose blockage, which is beneficial to improving the use stability. In this embodiment, the filtering device adopts physical filtering, which is an existing technology and those skilled in the art can select according to needs, so it will not be elaborated here.

[0031] As Figure 2 shown, universal wheels 7 are provided on the bottom surface of the shell body 1, and a handle 8 is provided on one side of the top of the shell body 1, which is convenient for moving and cleaning the cigarette machine hoses at multiple different positions, with good flexibility.

[0032] The above illustrates the present invention by way of example, but the present invention is not limited to the above specific embodiments. Any modification or variation based on the present invention falls within the scope of protection required by the present invention.

Claims

1. An automatic hose cleaning vehicle, characterized in that, It includes a shell body (1), inside which there are a first pump body (2), a water storage bucket (3), a wastewater bucket (4), a controller (5) and a power supply (6). The controller (5) is electrically connected to the first pump body (2), and the power supply (6) is electrically connected to the first pump body (2) and the controller (5) respectively for power supply. The first pump body (2) is used to pump the clean water in the water storage bucket (3) into the cigarette machine hose for cleaning, and the wastewater bucket (4) is used to receive the wastewater discharged from the cigarette machine hose.

2. The automatic rubber hose cleaning vehicle according to claim 1, wherein It further includes a second pump body, which is electrically connected to the controller and is used to pump the wastewater in the cigarette machine hose into the wastewater bucket (4).

3. The automatic hose cleaning vehicle according to claim 2, characterized in that, The water outlet pipe communicating with the outlet of the first pump body (2) is connected to one end of the cigarette machine hose through a quick connector, and the water inlet pipe communicating with the inlet of the second pump body is connected to the other end of the cigarette machine hose through a quick connector.

4. The automatic hose cleaning vehicle according to claim 3, characterized in that, A filtering device is provided on the water outlet pipe for filtering out large particle debris in the water.

5. The automatic rubber hose cleaning vehicle according to claim 3, characterized in that, The first pump body (2) includes a first pneumatic diaphragm pump (21) and a first air compressor (22) that provides power for the first pneumatic diaphragm pump (21). The second pump body includes a second pneumatic diaphragm pump and a second air compressor that provides power for the second pneumatic diaphragm pump.

6. The automatic cleaning vehicle for rubber hoses according to any one of claims 1 to 5, characterized in that, The shell body (1) includes a plurality of independent hollow cavities (100). The water storage bucket (3) and the wastewater bucket (4) are accommodated in one hollow cavity (100), and are separately arranged in different hollow cavities (100) from the first pump body (2), the controller (5) or the power supply (6).

7. The automatic rubber hose cleaning vehicle according to claim 6, wherein, There is a notch on the top surface of the shell body (1) corresponding to the water inlet of the water storage bucket (3). The notch can be covered by a cover plate (10), and the shell body (1) further includes a door plate (11) for opening or closing the hollow cavity (100).

8. The automatic hose cleaning vehicle according to claim 6, characterized in that, The bottom surface of the shell body (1) is provided with universal wheels (7), and one side of the top of the shell body (1) is provided with a handle (8).

9. The automatic hose cleaning vehicle according to claim 6, wherein The controller (5) is also electrically connected to a control interface (9). The control interface (9) is fixedly arranged on the top surface of the shell body (1) and includes a number of knobs.

10. The automatic hose cleaning vehicle according to any one of claims 7 to 9, characterized in that The power supply (6) is a rechargeable mobile power supply, and the power supply is detachably arranged in the shell body (1).