Forming device for rubber processing

The rubber molding device addresses manual product removal and residue issues with automated ejection and cleaning, enhancing usability and efficiency through integrated mechanisms.

CN223097740UActive Publication Date: 2025-07-15PANJIN YIHE PLASTICS & RUBBER CO LTD
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Patent Information

Application Number
CN202422060104.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-24
Publication Date
2025-07-15
Estimated Expiration
2034-08-24

AI Technical Summary

Technical Problem

After extrusion and forming, existing rubber processing and forming devices require manpower to remove the molded materials in the lower mold, and the residue is inconvenient to clean, which affects the cleaning quality.

Method used

The support box structure is adopted, and the lower mold seat is turned around by the first motor, and the conveyor belt and electric push rod are combined to achieve automatic discharge. The residue is cleaned by the third electric push rod and brush, and the slag joint box is collected through the conveyor belt, so as to achieve automatic mold release and cleaning.

Benefits of technology

Automatic cutting and residue cleaning after rubber molding is realized, improving the convenience and cleaning efficiency of the device, ensuring complete collection of residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming device for rubber processing, which belongs to the technical field of rubber processing, and comprises a support box, the top surface of the support box is provided with an overturning groove, the top surface of the support box is fixedly connected with two brackets, a lower die holder is rotatably connected between the two brackets, and the outer side of one bracket is fixedly provided with a first motor. According to the rubber product forming device, the forming groove in the lower mold base is matched with the upper mold to form a rubber product, the first motor is used for driving the lower mold base to intermittently rotate by 180 degrees, the formed rubber product intermittently rotates to the inner cavity of the supporting box, and at the moment, the rubber product in the forming groove is demolded through the first electric push rod and the push plate; rubber products are conveyed through rotation of the first conveying belt and the second conveying belt, and the function of automatically discharging and taking away the rubber products is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, and specifically, to a molding device for rubber processing. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature, can produce large deformation under a very small external force, and can return to its original state after the external force is removed. When forming rubber products, generally, molten rubber is injected into a mold.

[0003] After retrieval, the utility model patent with the publication number of CN212171143U discloses a new type of molding device for rubber processing, including a bottom plate. The rear side of the top of the bottom plate is fixedly connected with a fixed frame. The top of the front of the fixed frame is fixedly connected with a fixed plate. A hydraulic cylinder is fixedly connected inside the fixed plate. The piston end of the hydraulic cylinder is fixedly connected with an upper mold. The top of the bottom plate is fixedly connected with a lower mold located below the upper mold. The left side of the top of the bottom plate is fixedly connected with a cylinder; through the settings of the bottom plate, fixed frame, fixed plate, hydraulic cylinder, upper mold, lower mold, cylinder, connecting plate, fixed rod and air jet cleaning component, the problem that the existing molding device does not have the function of cleaning the inner cavity of the mold, resulting in the problem that the residue of the mold corner material will affect the subsequent injection-molded products once remaining in the mold is solved. This new type of molding device for rubber processing has the advantage of automatically cleaning the inner cavity of the mold and improves the mold cleaning efficiency.

[0004] However, the above patent still has the following deficiencies: after the upper mold and the lower mold are extruded and formed, it is necessary to manually remove the formed material in the lower mold, and the convenience is poor; in addition, during the process of the cylinder driving the brush to move, the brush will push the residue of the mold corner material on the lower mold to the rear side of the bottom plate, which is not convenient for the residue to fall into the material leakage hole and affects the quality of residue cleaning. Therefore, we propose a molding device for rubber processing. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a molding device for rubber processing.

[0006] To solve the above problems, the utility model adopts the following technical solutions:

[0007] A molding device for rubber processing, comprising a support box, a flip groove is provided on the top surface of the support box, two brackets are fixedly connected to the top surface of the support box, a lower mold base is rotatably connected between the two brackets, a first motor is fixedly installed on the outer side of one of the brackets, the output shaft of the first motor is connected to one end of the lower mold base rotating shaft, fixing holes are respectively provided at both ends of the lower mold base, fixing mechanisms are respectively provided on the two brackets, a conveying mechanism is provided on the support box, a cleaning mechanism is provided at the rear part of the support box, molding grooves are respectively provided on the top and bottom surfaces of the lower mold base, first electric push rods are respectively provided at the bottom of the inner cavity of the molding grooves, push plates are respectively provided at the output ends of the first electric push rods, a mounting frame is fixedly connected to the top surface of the support box, a hydraulic lever is fixedly installed on the top surface of the mounting frame, and an upper mold is fixedly connected to the output end of the hydraulic lever.

[0008] As a preferred solution of the utility model, the conveying mechanism includes two conveying frames fixedly connected to the ends of the support box, two first rollers rotatably connected to the inner cavity of the support box, and two second motors fixedly installed on the outside of the support box, the two conveying frames and the inner cavity of the support box are respectively rotatably connected to the second rollers, the second conveyor belt is transmission-connected between the two second rollers, the first conveyor belt is transmission-connected between the two first rollers, the output shaft of one of the second motors is connected to one end of the shaft of a first roller, and the output shaft of another second motor is connected to one end of the shaft of a second roller.

[0009] As a preferred solution of the utility model, the cleaning mechanism includes a third electric push rod fixedly mounted on the back of the support box, the output end of the third electric push rod extends to the inner cavity of the support box and is fixedly connected to a movable seat, and a brush is fixedly connected to the top surface of the movable seat.

[0010] As a preferred solution of the utility model, the fixing mechanism includes a second electric push rod fixedly mounted on the outside of the bracket and a telescopic hole opened on the outside of the bracket, the output end of the second electric push rod extends to the inner cavity of the telescopic hole and is fixedly connected with a pin, the end of the pin is movably sleeved into the inner cavity of the fixing hole, and the outer diameter of the pin is equal to the inner diameter of the fixing hole and the telescopic hole, respectively.

[0011] As a preferred solution of the utility model, a slag receiving box is placed at the bottom of the inner cavity of the support box, and the slag receiving box is located at the lower part between the second conveyor belt and the first conveyor belt. Handles are fixedly connected to both sides of the slag receiving box.

[0012] As a preferred solution of the utility model, the side surfaces of the second conveyor belt and the first conveyor belt are respectively in contact with the inner wall of the support box.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] (1) In the present utility model, the forming groove on the lower die holder is used in cooperation with the upper die to form the rubber product. In addition, the first motor drives the lower die holder to rotate intermittently by 180 degrees, so that the formed rubber product rotates intermittently into the inner cavity of the support box. At this time, the rubber product in the forming groove is demolded by the first electric push rod and the push plate. The rotation of the first conveyor belt and the second conveyor belt is used to convey the rubber product, realizing the function of automatically discharging and taking away the rubber product.

[0015] (2) In the present utility model, the cooperation of the third electric push rod, the moving seat and the brush is used to clean the bottom surface of the lower die holder and the inner cavity of the forming groove after demolding, and it is ensured that the fallen residues are all caught by the first conveyor belt, realizing the complete cleaning of the residues. And through the conveying of the first conveyor belt, the residues fall into the slag receiving box for collection, realizing the functions of complete cleaning and collection of the residues, and improving the practicability of the forming device for rubber processing. Description of the Drawings

[0016] Figure 1 is the overall structural schematic diagram of the present utility model;

[0017] Figure 2 is the sectional schematic diagram of the present utility model;

[0018] Figure 3 is the structural schematic diagram of the support box of the present utility model;

[0019] Figure 4 is the sectional schematic diagram of the lower die holder of the present utility model;

[0020] Figure 5 is the structural schematic diagram of the bolt of the present utility model;

[0021] Figure 6 is the structural schematic diagram of the moving seat of the present utility model.

[0022] Description of the reference numerals in the drawings:

[0023] 1. Support box; 2. Flipping groove; 3. Bracket; 4. Lower die holder; 5. First motor; 6. Forming groove; 7. First electric push rod; 8. Push plate; 9. Fixed hole; 10. Fixing mechanism; 11. Mounting frame; 12. Hydraulic rod; 13. Upper die; 14. Cleaning mechanism; 15. Conveying mechanism; 16. Telescopic hole; 17. Second electric push rod; 18. Bolt; 19. Conveying frame; 20. First roller; 21. First conveyor belt; 22. Second roller; 23. Second conveyor belt; 24. Second motor; 25. Slag receiving box; 26. Handle; 27. Third electric push rod; 28. Moving seat; 29. Brush. Detailed Embodiments

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0025] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0027] Embodiment:

[0028] Please refer to Figures 1 - 6 , a molding device for rubber processing, including a support box 1. A flipping groove 2 is opened on the top surface of the support box 1. Two brackets 3 are fixedly connected to the top surface of the support box 1. A lower mold base 4 is rotatably connected between the two brackets 3. A first motor 5 is fixedly installed on the outside of one bracket 3. The output shaft of the first motor 5 is connected to one end of the rotating shaft of the lower mold base 4. Fixing holes 9 are respectively opened at both ends of the lower mold base 4. Fixing mechanisms 10 are respectively arranged on the two brackets 3. A conveying mechanism 15 is arranged on the support box 1. A cleaning mechanism 14 is arranged at the rear of the support box 1. Molding grooves 6 are respectively arranged on the top surface and the bottom surface of the lower mold base 4. First electric push rods 7 are respectively arranged at the bottom of the inner cavity of the molding grooves 6. Push plates 8 are respectively arranged at the output ends of the first electric push rods 7. An installation frame 11 is fixedly connected to the top surface of the support box 1. A hydraulic rod 12 is fixedly installed on the top surface of the installation frame 11. The output end of the hydraulic rod 12 is fixedly connected to an upper mold 13.

[0029] Specifically, please refer to Figures 1 to 3The conveying mechanism 15 includes two conveying frames 19 fixedly connected to the ends of the support box 1, two first rollers 20 rotatably connected to the inner cavity of the support box 1, and two second motors 24 fixedly installed on the outer side of the support box 1. The two conveying frames 19 and the inner cavity of the support box 1 are rotatably connected to the second rollers 22 respectively, a second conveying belt 23 is transmission-connected between the two second rollers 22, a first conveying belt 21 is transmission-connected between the two first rollers 20, an output shaft of a second motor 24 is connected to one end of a rotating shaft of a first roller 20, and an output shaft of another second motor 24 is connected to one end of a rotating shaft of a second roller 22.

[0030] In this embodiment, the first conveyor belt 21 is used to receive the rubber product dropped from the lower die base 4 , and the first conveyor belt 21 is used to convey the rubber product.

[0031] For details, please refer to Figure 1 and Figure 6 The cleaning mechanism 14 includes a third electric push rod 27 fixedly mounted on the back of the support box 1 , the output end of the third electric push rod 27 extends to the inner cavity of the support box 1 and is fixedly connected to a movable seat 28 , and a brush 29 is fixedly connected to the top surface of the movable seat 28 .

[0032] In this embodiment, the third electric push rod 27 is used to drive the moving seat 28 and the brush 29 to move back and forth, and the brush 29 is used to clean the molding groove 6 at the bottom of the lower mold base 4 so as to clean the rubber residue.

[0033] For details, please refer to Figure 1 , Figure 3 , Figure 4 and Figure 5 The fixing mechanism 10 includes a second electric push rod 17 fixedly mounted on the outside of the bracket 3 and a telescopic hole 16 opened on the outside of the bracket 3. The output end of the second electric push rod 17 extends to the inner cavity of the telescopic hole 16 and is fixedly connected with a pin 18. The end of the pin 18 is movably sleeved into the inner cavity of the fixing hole 9. The outer diameter of the pin 18 is equal to the inner diameter of the fixing hole 9 and the telescopic hole 16.

[0034] In this embodiment, the lower die base 4 is fixed by the cooperation of the latch 18, the fixing hole 9 and the telescopic hole 16, so as to ensure that the lower die base 4 remains horizontal and fixed during molding.

[0035] For details, please refer to Figure 2 A slag receiving box 25 is placed at the bottom of the inner cavity of the support box 1. The slag receiving box 25 is located at the lower part between the second conveyor belt 23 and the first conveyor belt 21. Handles 26 are fixedly connected to both sides of the slag receiving box 25.

[0036] In this embodiment, the rubber residue is collected by using the residue box 25 , and the residue falls from the gap between the first conveyor belt 21 and the second conveyor belt 23 , and the rubber product is directly conveyed from the first conveyor belt 21 to the second conveyor belt 23 .

[0037] For details, please refer to Figure 2 The side surfaces of the second conveyor belt 23 and the first conveyor belt 21 are respectively in contact with the inner wall of the support box 1 .

[0038] In this embodiment, the inner wall of the support box 1 is used to limit the side surfaces of the first conveyor belt 21 and the second conveyor belt 23 to prevent the rubber products conveyed by the first conveyor belt 21 and the second conveyor belt 23 from falling.

[0039] Working principle: When in use, first start the two second motors 24 to drive the first roller 20 and the second roller 22 to rotate counterclockwise, and use the first roller 20 and the second roller 22 to drive the first conveyor belt 21 and the second conveyor belt 23 to rotate counterclockwise, then inject rubber raw materials into the molding groove 6 at the top of the lower mold base 4, start the hydraulic lever 12 to drive the upper mold 13 to move downward, and the rubber product is molded by the cooperation of the upper mold 13 and the lower mold base 4. When the rubber product in the molding groove 6 solidifies, start the hydraulic lever 12 to drive the upper mold 13 to move upward. At this time, start the second electric push rod 17 to drive the end of the pin 18 to disengage from the inner cavity of the fixing hole 9 to release the fixation of the lower mold base 4, and at the same time make the pin 18 completely retract into the inner cavity of the telescopic hole 16, and then start the first motor 5 to drive the lower mold base 4 to rotate 180 degrees, so that the molding groove 6 containing the rubber product rotates to face downward, and at the same time makes the lower mold Another molding groove 6 on the seat 4 is facing upward. At this time, the second electric push rod 17 is started to drive the pin 18 to be inserted into the fixing hole 9 to fix the lower mold seat 4 again, so as to perform injection molding in the other molding groove 6. In addition, the first electric push rod 7 is started to drive the push plate 8 to move downward so that the rubber product in the molding groove 6 falls, and the fallen rubber product is received by the first conveyor belt 21. At the same time, the rubber product is conveyed by the first conveyor belt 21 and the second conveyor belt 23. Finally, the third electric push rod 27 is started to drive the moving seat 28 and the brush 29 to reciprocate in the inner cavity of the support box 1, and the brush 29 is used to brush the bottom surface of the lower mold seat 4 and the inner cavity of the molding groove 6, so that the residual residue on the bottom surface of the lower mold seat 4 and the inner cavity of the molding groove 6 falls, and the fallen residue is also received by the first conveyor belt 21. In addition, the residue falls from one end of the first conveyor belt 21 to the residue receiving box 25 for collection.

[0040] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.

Claims

1. A molding device for rubber processing, comprising a support box (1), characterized in that: The top surface of the support box (1) is provided with a flipping groove (2). The top surface of the support box (1) is fixedly connected with two brackets (3). A lower die base (4) is rotatably connected between the two brackets (3). A first motor (5) is fixedly installed on the outer side of one of the brackets (3). The output shaft of the first motor (5) is connected to one end of the rotating shaft of the lower die base (4). Fixing holes (9) are respectively opened at both ends of the lower die base (4). Fixing mechanisms (10) are respectively arranged on the two brackets (3). A conveying mechanism (15) is arranged on the support box (1). A cleaning mechanism (14) is arranged at the rear of the support box (1). Forming grooves (6) are respectively arranged on the top surface and the bottom surface of the lower die base (4). First electric push rods (7) are respectively arranged at the bottom of the inner cavity of the forming grooves (6). Push plates (8) are respectively arranged at the output ends of the first electric push rods (7). An installation frame (11) is fixedly connected to the top surface of the support box (1). A hydraulic rod (12) is fixedly installed on the top surface of the installation frame (11). The output end of the hydraulic rod (12) is fixedly connected to an upper die (13).

2. The molding device for rubber processing according to claim 1, wherein: The conveying mechanism (15) includes two conveying frames (19) fixedly connected to the end of the support box (1), two first rollers (20) rotatably connected to the inner cavity of the support box (1), and two second motors (24) fixedly installed on the outer side of the support box (1). Second rollers (22) are respectively rotatably connected to the two conveying frames (19) and the inner cavity of the support box (1). A second conveyor belt (23) is drivingly connected between the two second rollers (22). A first conveyor belt (21) is drivingly connected between the two first rollers (20). The output shaft of one of the second motors (24) is connected to one end of the rotating shaft of one of the first rollers (20). The output shaft of the other second motor (24) is connected to one end of the rotating shaft of one of the second rollers (22).

3. The molding device for rubber processing according to claim 2, characterized in that: The cleaning mechanism (14) includes a third electric push rod (27) fixedly installed on the back of the support box (1). The output end of the third electric push rod (27) extends into the inner cavity of the support box (1) and is fixedly connected to a moving seat (28). A brush (29) is fixedly connected to the top surface of the moving seat (28).

4. A molding device for rubber processing according to claim 1, characterized in that: The fixing mechanism (10) includes a second electric push rod (17) fixedly installed on the outer side of the bracket (3) and a telescopic hole (16) opened on the outer side of the bracket (3). The output end of the second electric push rod (17) extends into the inner cavity of the telescopic hole (16) and is fixedly connected to a plug pin (18). The end of the plug pin (18) is movably sleeved into the inner cavity of the fixing hole (9). The outer diameter of the plug pin (18) is equal to the inner diameters of the fixing hole (9) and the telescopic hole (16).

5. The molding device for rubber processing according to claim 2, wherein: A slag receiving box (25) is placed at the bottom of the inner cavity of the support box (1). The slag receiving box (25) is located below the second conveyor belt (23) and the first conveyor belt (21). Handles (26) are respectively fixedly connected to both sides of the slag receiving box (25).

6. The forming device for rubber processing according to claim 2, characterized in that: The sides of the second conveyor belt (23) and the first conveyor belt (21) are respectively in contact with the inner wall of the support box (1).

Citation Information

Patent Citations

  • Novel forming device for rubber processing

    CN212171143U