Solar panel support machining equipment
The hybrid mechanical and solvent extraction process for sunflower oil addresses inefficiencies in existing methods by enhancing yield and reducing energy use, providing a more efficient and cost-effective solution.
Patent Information
- Application Number
- CN202422277705.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During processing of existing solar panel brackets, the contact area between the punching mold and the bracket is small, and the limiting effect is poor, resulting in the punching position being easily offset and affecting the accuracy.
The hydraulic rod drives the slide rod and the clamping structure, and the profile is limited through the guide rod to ensure stability and accuracy during the punching process.
It effectively prevents the profile from shaking during the punching process, improves the accuracy and stability of the punching, and facilitates the replacement of the mold.
Smart Images
Figure CN223097762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a processing device, in particular to a processing device for a solar panel bracket, belonging to the technical field of solar panel brackets. Background Technique
[0002] A solar photovoltaic bracket is a special bracket designed to place, install, and fix solar panels in a solar power generation system; common materials include aluminum alloy, carbon steel, and stainless steel; the related products of the solar support system are made of carbon steel and stainless steel, and the surface of the carbon steel is galvanized. When the solar panel bracket is produced and processed, it needs to go through multiple processes. In order to meet the production requirements, some solar panel brackets will be punched on the surface of the bracket, and then the through holes are used to conveniently adjust the installation position of the solar panel on the bracket.
[0003] However, when the existing solar panel brackets are processed, the operator needs to limit the position of the solar panel brackets through a punching die. The punching die is small, and the contact area with the bracket is small, resulting in poor limiting effect. When the punching rod exerts a force on the profile, the end of the profile will shake, which may cause the punching position to shift, and it is not conducive to improving the punching accuracy. Content of the Utility Model
[0004] The purpose of the utility model is to provide a processing device for a solar panel bracket to solve the above problems. When the profile is inserted into the die, the hydraulic rod is started, which can make the sliding rod drive the connecting block and the second clamping plate to slide towards the direction close to the first clamping plate, so that the first clamping plate and the second clamping plate limit the profile, which is beneficial to preventing the profile from shaking during punching.
[0005] The utility model realizes the above purpose through the following technical solutions. A processing device for a solar panel bracket includes an operating table. A positioning mechanism is rotatably installed on the operating table. A die is snap-fitted on the positioning mechanism. A punching mechanism is slidably fitted in the die. A limiting mechanism is installed on the operating table. The limiting mechanism includes a first clamping plate and a guiding rod. The first clamping plate is fixedly installed on the operating table. The guiding rod is rotatably connected to the first clamping plate. Two fixing rods are fixedly connected to the operating table. A hydraulic rod is installed on the fixing rods. The telescopic end of the hydraulic rod is fixedly connected to a sliding rod. The top of the sliding rod is fixedly installed with a connecting block. The connecting block is fixedly connected to a second clamping plate. The guiding rod is rotatably connected to the second clamping plate.
[0006] Preferably, the two fixing rods and the sliding rod are symmetrically arranged, and the sliding rod is slidably connected to the fixing rod.
[0007] Preferably, the two connecting blocks are symmetrically arranged at both ends of the second clamping plate, and several guiding rods are arranged at equal intervals.
[0008] Preferably, the punching mechanism includes a high-pressure oil pipe and a high-pressure oil cylinder. The high-pressure oil cylinder is fixedly installed on the operating table, and the high-pressure oil pipe is fixedly connected to the high-pressure oil cylinder. A pressing block is fixedly installed at the bottom end of the high-pressure oil cylinder, and a punching rod is fixedly connected to the pressing block.
[0009] Preferably, the width of the pressing block is greater than the diameter of the end of the high-pressure oil cylinder, and the punching rod is slidably connected to the mold.
[0010] Preferably, the positioning mechanism includes a pressing block and a positioning rod. The positioning rod is threadedly connected to the operating table, and the pressing block is slidably installed on the positioning rod. A resisting plate, a washer, and a stop block are fixedly connected to the positioning rod. A sliding groove is provided on the pressing block, and a gasket is adhered to the mold, and the gasket abuts against the pressing block.
[0011] Preferably, the cross-sectional diameters of the resisting plate and the washer are equal, and the washer abuts against the pressing block.
[0012] Preferably, the cross-sectional diameters of the resisting plate and the washer are greater than the cross-sectional diameter of the positioning rod, and the cross-sectional diameter of the positioning rod is smaller than the cross-sectional diameter of the stop block.
[0013] Preferably, the diameters of the resisting plate and the washer are greater than the width of the sliding groove, and the positioning rod is rotatably fitted at the sliding groove portion.
[0014] Preferably, one end of the pressing block close to the mold is provided with an inclined surface, and the portion of the gasket in contact with the pressing block is also provided with an inclined surface.
[0015] The beneficial effects of the present utility model are as follows: During punching, the bracket profile is inserted into the mold. Since the first clamping plate is fixedly installed at the top end of the operating table, when the profile slides, it contacts a plurality of guiding rods rotatably arranged in the first clamping plate, so that the sliding profile drives the guiding rods to rotate in the first clamping plate, which is beneficial to reducing the friction area between the bottom end of the profile and the first clamping plate. Then, the control switch of the hydraulic rod installed in the fixed rod is turned on. The telescopic end of the hydraulic rod is fixedly connected to the sliding rod slidably arranged in the fixed rod. The hydraulic rod drives the sliding rod to slide towards the bottom end of the fixed rod, and the sliding rod drives the connecting block to drive the second clamping plate to displace, so that a plurality of guiding rods rotatably arranged in the second clamping plate contact the top end of the profile. The two groups of guiding rods limit the profile during punching, and it is also convenient to guide the profile when the operator pushes the profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the connection structure of the pressing block and the gasket of the present utility model;
[0018] Figure 3 isFigure 2 Schematic diagram of the enlarged structure of part A shown
[0019] Figure 4 Schematic diagram of the connection structure of the operating table and the positioning rod of the present utility model
[0020] Figure 5 is Figure 4 Schematic diagram of the enlarged structure of part B shown
[0021] Figure 6 Schematic diagram of the connection structure of the sliding rod and the connecting block of the present utility model
[0022] Figure 7 Schematic diagram of the connection structure of the guide rod and the coupling shaft of the present utility model
[0023] In the figure: 1. Punching mechanism; 101. High-pressure oil pipe; 102. High-pressure oil cylinder; 103. Block; 104. Punching rod; 2. Operating table; 3. Mold; 4. Positioning mechanism; 401. Pressing block; 402. Chute; 403. Positioning rod; 404. Spacer; 405. Baffle plate; 406. Washer; 407. Stopper; 5. Limiting mechanism; 501. First clamping plate; 502. Guide rod; 503. Fixed rod; 504. Sliding rod; 505. Connecting block; 506. Second clamping plate; 507. Hydraulic rod. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-7 As shown, a processing device for a solar panel bracket includes an operating table 2, a positioning mechanism 4 is rotatably installed on the operating table 2, a mold 3 is snap-fitted on the positioning mechanism 4, a punching mechanism 1 is slidably fitted in the mold 3, a limiting mechanism 5 is installed on the operating table 2, and the limiting mechanism 5 includes a first clamping plate 501 and a guide rod 502. The first clamping plate 501 is fixedly installed on the operating table 2, the guide rod 502 is rotatably connected to the first clamping plate 501, two fixed rods 503 are fixedly connected to the operating table 2, a hydraulic rod 507 is installed on the fixed rod 503, the telescopic end of the hydraulic rod 507 is fixedly connected to a sliding rod 504, a connecting block 505 is fixedly installed at the top of the sliding rod 504, a second clamping plate 506 is fixedly connected to the connecting block 505, and the guide rod 502 is rotatably connected to the second clamping plate 506.
[0026] As a technical optimization solution of the present utility model, the two fixing rods 503 and sliding rods 504 are symmetrically arranged, and the sliding rod 504 is slidably connected to the fixing rod 503. The fixing rod 503 limits the sliding rod 504. When the hydraulic rod 507 drives the sliding rod 504 to slide, the sliding rod 504 can drive the connecting block 505 and the second clamping plate 506 to displace.
[0027] As a technical optimization solution of the present utility model, the two connecting blocks 505 are symmetrically arranged at both ends of the second clamping plate 506, and several guide rods 502 are arranged at equal intervals. The guide rods 502 guide the moving profile, which can reduce the friction area between the profile and the first clamping plate 501 and the second clamping plate 506.
[0028] As a technical optimization solution of the present utility model, the punching mechanism 1 includes a high-pressure oil pipe 101 and a high-pressure oil cylinder 102. The high-pressure oil cylinder 102 is fixedly installed on the operating table 2, and the high-pressure oil pipe 101 is fixedly connected to the high-pressure oil cylinder 102. A pressing block 103 is fixedly installed at the bottom end of the high-pressure oil cylinder 102, and a punching rod 104 is fixedly connected to the pressing block 103. When the high-pressure oil cylinder 102 is started, the pressing block 103 drives the punching rod 104 to slide into the mold 3, thereby facilitating punching the profile.
[0029] As a technical optimization solution of the present utility model, the width of the pressing block 103 is greater than the diameter of the end of the high-pressure oil cylinder 102, and the punching rod 104 is slidably connected to the mold 3. When the punching rod 104 slides and separates from the profile, the profile can continue to displace, thereby facilitating continuous punching.
[0030] As a technical optimization solution of the present utility model, the positioning mechanism 4 includes a pressing block 401 and a positioning rod 403. The positioning rod 403 is threadedly connected to the operating table 2, and the pressing block 401 is slidably installed on the positioning rod 403. A pressing plate 405, a washer 406 and a stopper 407 are fixedly connected to the positioning rod 403. A chute 402 is provided on the pressing block 401, and a gasket 404 is adhered to the mold 3. The gasket 404 abuts against the pressing block 401. By using a tool to rotate the positioning rod 403, it can drive the pressing plate 405, the washer 406 and the stopper 407 to rotate, thereby separating the washer 406 from the pressing block 401 and making the stopper 407 abut against the bottom end of the pressing block 401.
[0031] As a technical optimization solution of the present utility model, the cross-sectional diameters of the pressing plate 405 and the washer 406 are equal, and the washer 406 abuts against the pressing block 401. The pressing plate 405 exerts a force on the pressing block 401, which can prevent the pressing block 401 from moving out of the mold 3.
[0032] As a technical optimization solution of the present utility model, the cross-sectional diameters of the pressing plate 405 and the washer 406 are greater than the cross-sectional diameter of the positioning rod 403, and the cross-sectional diameter of the positioning rod 403 is less than the cross-sectional diameter of the stop block 407. When the stop block 407 abuts against the bottom end of the pressing block 401, it supports the pressing block 401. By sliding the pressing block 401, it can be separated from the mold 3, thereby facilitating the replacement of the mold 3.
[0033] As a technical optimization solution of the present utility model, the diameters of the pressing plate 405 and the washer 406 are greater than the width of the sliding groove 402. The positioning rod 403 is rotatably fitted at the sliding groove 402 portion. When the pressing block 401 slides to abut against the side wall of the positioning rod 403, the end of the pressing block 401 located inside the mold 3 can be separated from the mold 3.
[0034] As a technical optimization solution of the present utility model, the end of the pressing block 401 close to the mold 3 is provided with an inclined surface, and the portion of the gasket 404 in contact with the pressing block 401 is also provided with an inclined surface. The end of the pressing block 401 exerts a force on the gasket 404. The setting of the gasket 404 can increase the friction area between the pressing block 401 and the mold 3.
[0035] When the utility model is in use, first, during punching, the support profile is inserted into the interior of the mold 3. Since a first clamping plate 501 is fixedly installed at the top end of the operating table 2, when the profile slides, it contacts a number of guide rods 502 rotatably arranged in the first clamping plate 501. Then, the sliding profile drives the guide rods 502 to rotate in the first clamping plate 501, which is beneficial to reducing the friction area between the bottom end of the profile and the first clamping plate 501. Next, the control switch of the hydraulic rod 507 installed in the fixed rod 503 is turned on. The telescopic end of the hydraulic rod 507 is fixedly connected to a sliding rod 504 slidably arranged in the fixed rod 503. The hydraulic rod 507 drives the sliding rod 504 to slide towards the bottom end of the fixed rod 503. The sliding rod 504 drives a connecting block 505 to drive the second clamping plate 506 to displace. Then, a number of guide rods 502 rotatably arranged in the second clamping plate 506 contact the top end of the profile. The two groups of guide rods 502 limit the profile during punching and are also convenient for guiding the profile when the operator pushes the profile. The high-pressure oil cylinder 102 is started, which drives the abutting block 103 to drive the punching rod 104 to slide into the interior of the mold 3. The punching rod 104 abuts against the surface of the profile to punch it. After punching, the abutting block 103 drives the punching rod 104 to reset, which is convenient for punching the continuously displaced profile. When the mold 3 needs to be replaced, a tool can be used to rotate the top end of the positioning rod 403. The bottom end of the positioning rod 403 rotates upward in the operating table 2. Then, the abutting plate 405, washer 406 and stop block 407 fixed on the positioning rod 403 are displaced together with it. When the stop block 407 abuts against the bottom end of the pressing block 401, the washer 406 can be separated from the top end of the pressing block 401. Then, the pressing block 401 is slid. The stop block 407 supports the pressing block 401. When the pressing block 401 slides and abuts against the side wall of the positioning rod 403, the end of the pressing block 401 can slide out of the mold 3, so that the pressing block 401 is separated from the gasket 404 adhered in the mold 3, which is convenient for replacing the mold 3.
[0036] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0037] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A processing device for a solar panel bracket, including an operating table (2), characterized in that: A positioning mechanism (4) is rotatably installed on the operation table (2), a mold (3) is snap-fitted on the positioning mechanism (4), a punching mechanism (1) is slidably fitted in the mold (3), a limiting mechanism (5) is installed on the operation table (2), the limiting mechanism (5) includes a first clamping plate (501) and a guide rod (502), the first clamping plate (501) is fixedly installed on the operation table (2), the guide rod (502) is rotatably connected to the first clamping plate (501), two fixing rods (503) are fixedly connected to the operation table (2), a hydraulic rod (507) is installed on the fixing rod (503), a sliding rod (504) is fixedly connected to the telescopic end of the hydraulic rod (507), a connecting block (505) is fixedly installed at the top end of the sliding rod (504), a second clamping plate (506) is fixedly connected to the connecting block (505), and the guide rod (502) is rotatably connected to the second clamping plate (506).
2. The processing equipment for a solar panel bracket according to claim 1, characterized in that: The two fixing rods (503) and the sliding rod (504) are both symmetrically arranged, and the sliding rod (504) is slidably connected to the fixing rod (503).
3. The processing equipment for a solar panel bracket according to claim 1, characterized in that: The two connecting blocks (505) are symmetrically arranged at both ends of the second clamping plate (506), and several guide rods (502) are arranged at equal intervals.
4. The processing equipment for a solar panel bracket according to claim 1, characterized in that: The punching mechanism (1) includes a high-pressure oil pipe (101) and a high-pressure oil cylinder (102), the high-pressure oil cylinder (102) is fixedly installed on the operation table (2), the high-pressure oil pipe (101) is fixedly connected to the high-pressure oil cylinder (102), a pressing block (103) is fixedly installed at the bottom end of the high-pressure oil cylinder (102), and a punching rod (104) is fixedly connected to the pressing block (103).
5. The processing equipment for a solar panel bracket according to claim 4, characterized in that: The width of the pressing block (103) is greater than the diameter of the end of the high-pressure oil cylinder (102), and the punching rod (104) is slidably connected to the mold (3).
6. The processing equipment for a solar panel bracket according to claim 1, wherein: The positioning mechanism (4) includes a pressing block (401) and a positioning rod (403), the positioning rod (403) is threadedly connected to the operation table (2), the pressing block (401) is slidably installed on the positioning rod (403), a pressing plate (405), a washer (406) and a stopper (407) are fixedly connected to the positioning rod (403), a chute (402) is provided on the pressing block (401), a gasket (404) is adhered to the mold (3), and the gasket (404) abuts against the pressing block (401).
7. The processing equipment for a solar panel bracket according to claim 6, characterized in that: The cross-sectional diameters of the pressing plate (405) and the washer (406) are equal, and the washer (406) abuts against the pressing block (401).
8. The processing equipment for a solar panel bracket according to claim 7, characterized in that: The cross-sectional diameters of the pressing plate (405) and the washer (406) are greater than the cross-sectional diameter of the positioning rod (403), and the cross-sectional diameter of the positioning rod (403) is smaller than the cross-sectional diameter of the stopper (407).
9. The processing equipment for a solar panel bracket according to claim 8, characterized in that: The diameters of the pressing plate (405) and the washer (406) are greater than the width of the chute (402), and the positioning rod (403) is rotatably fitted at the chute (402) portion.
10. The processing equipment for a solar panel bracket according to claim 9, characterized in that: One end of the pressing block (401) close to the mold (3) is arranged in an inclined plane, and the part of the gasket (404) in contact with the pressing block (401) is also arranged in an inclined plane.