Welding machine for machining self-cleaning centrifugal fan volute

Abstract

The utility model discloses a welding machine for machining a self-cleaning centrifugal fan volute, which relates to the technical field of machining equipment and comprises a frame and an adjustable column fixedly mounted at the rear of the upper end of the frame. A welding machine body is fixedly installed at the front end of the adjustable column, a motor is installed at the lower end of the frame, a rotating disc is fixedly installed at the output end of the motor and installed at the upper end of the frame, a guide plate is fixedly installed on the left side of the upper end of the rotating disc, and a clamping mechanism is arranged at the upper end of the rotating disc. A guide block is arranged on the left side of the upper end of the rotating disc. The utility model discloses a welding machine for machining a self-cleaning centrifugal fan volute. The pushing machine drives the guide block to move after being started, due to the structure of the guide block and the guide plate, the guide block slides forwards along the guide plate and drives the fixing plate to move forwards, the protection pad on the fixing plate makes contact with the volute body, meanwhile, the protection pad prevents the surface of the volute body from being scratched, the quality of welded products is improved, the rejection rate is reduced, and the risk of accidents is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a self-cleaning welding machine for processing a volute of a centrifugal fan. Background Art

[0002] In the field of processing centrifugal fan volutes, the welding process has always been a key link in determining product quality. However, existing welding machines have some significant problems during use.

[0003] As for the fixed clamping link during welding, the existing devices also have significant shortcomings. Due to the uneven clamping force and poor stability, the volute is very likely to shake and displace during the welding process. This not only directly affects the welding accuracy and quality, resulting in defects such as uneven welds, pores and slag inclusions, but also seriously restricts the improvement of production efficiency. Improper clamping methods may also damage the surface of the volute, increasing the cost of subsequent processing and repair.

[0004] For example, a welding device for rectangular tube processing with announcement number CN222243284U includes a base and a slide, the slide is opened at the top of the base, and a clamping mechanism and a welding mechanism are arranged at the top of the base. The welding device for rectangular tube processing can stably weld different positions of the rectangular tube by setting the welding mechanism, and can eliminate the fume generated by welding during the welding process, thereby improving the welding environment. In the use of the above-mentioned welding device, there are deficiencies in the fixed clamping of the volute, which causes the volute to shake and displace easily during the welding process, but there are other problems in it. For example, as far as the welding slag generated during the welding process is concerned, the traditional treatment method has obvious disadvantages. The welding slag will not only accumulate on the surface of the volute in large quantities, seriously affecting the flatness and smoothness of its appearance, but also may penetrate into the welding gap, resulting in a decrease in welding strength and the inability to ensure dimensional accuracy. The random scattering of welding slag not only causes the working environment to be extremely dirty and messy, increases the difficulty and cost of cleaning, but also has safety hazards such as causing fire. The welding slag that has not been effectively collected also causes a waste of precious material resources, which is not in line with the concept of sustainable development. Utility Model Content

[0005] The purpose of the utility model is to provide a self-cleaning welding machine for processing the volute of a centrifugal fan, so as to solve the problems of the deficiencies in the fixing and clamping of the volute proposed in the above-mentioned background technology, which lead to the volute being very easy to shake and displace during the welding process and the welding machine having poor effect in handling welding slag, affecting the quality and environment of the volute, and the fixing and clamping accuracy is low, which restricts production.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A welding machine for processing a self-cleaning centrifugal fan volute, comprising a frame and an adjustable column fixedly installed at the rear of the upper end of the frame; a welding machine body is fixedly installed at the front end of the adjustable column, a motor is installed at the lower end of the frame, and a rotating disk is fixedly installed at the output end of the motor and is installed at the upper end of the frame. A guide plate is fixedly installed on the upper left side of the rotating disk, and the guide plate is a "T" shaped plate, and two guide plates are evenly distributed around the rotating disk as the rotation center. A clamping mechanism is arranged on the upper end of the rotating disk, and a guide block is arranged on the upper left side of the rotating disk, and the guide plate and the guide block cooperate with each other; a protective housing is fixedly installed at the lower end of the frame, and the motor is fixedly installed in the lower protective housing. An impeller is fixedly installed at the output end of the motor and is installed inside the protective housing. A cleaning mechanism is arranged at the upper end of the frame, and a conveying pipe penetrates through the left end of the protective housing.

[0007] Further, the clamping mechanism includes a pusher fixedly installed on the upper left side of the rotating disk, and the output end of the pusher is fixedly installed at the front end of the guide block. A fixing plate is fixedly installed at the right end of the guide block.

[0008] Further, a protective pad is adhesively installed above the right end of the fixing plate, and a volute body is arranged on the upper end of the rotating disk and is installed between the protective pads.

[0009] Further, a connecting plate is rotatably installed above the left end of the left end of the fixing plate, and the other end of the connecting plate is rotatably installed with a rotating plate, and the middle of the rotating plate is rotatably installed in the middle of the rotating disk.

[0010] Further, the cleaning mechanism includes a collection box penetrated through the left end of the conveying pipe, a filter screen is fixedly installed in the middle of the collection box, and an air outlet pipe penetrates through the lower side of the filter screen at the left end.

[0011] Further, an air outlet pipe penetrates through the upper left side of the collection box and is installed above the filter screen.

[0012] Further, a collection pipe penetrates through the right end of the protective housing, and a collection head is fixedly installed at the other end of the collection pipe and corresponds to the volute body.

[0013] Compared with the prior art, the beneficial effects of the present utility model are: The welding machine for processing the self-cleaning centrifugal fan volute;

[0014] 1. After the driving machine starts, it drives the guide block to move. Due to the structure of the guide block and the guide plate, the guide block slides forward along the guide plate, driving the fixed plate to move forward. The protective pad on the fixed plate contacts the volute body and fixes the volute body by friction. At the same time, the protective pad prevents scratches on the surface of the volute body, aligns the welding machine body with the place where the volute body needs to be welded, ensures accurate welding, improves the quality of welded products, reduces the rejection rate, and reduces the risk of accidents.

[0015] Furthermore, with excellent clamping accuracy and stability, it ensures that the position of the volute remains motionless during the welding process, thus achieving perfect uniformity of the weld seam, greatly improving the reliability and stability of welding quality, effectively eliminating the vibration influence during the welding process, significantly reducing the welding residual stress, fundamentally extending the service life and reliability of the volute, and being able to easily handle centrifugal fan volutes of various specifications, shapes, and materials to meet diverse production requirements.

[0016] Moreover, the reliable clamping device provides a safe and worry-free working environment for operators, eliminates various safety accidents caused by clamping failure, safeguards the lives of personnel, can effectively reduce welding deformation, reduce the difficulty and cost of subsequent correction processes, improve the overall production efficiency, reduce the pressure on the surface of the volute, avoid causing indentations or damage, and ensure the integrity and aesthetic appearance of the volute.

[0017] 2. The motor drives the impeller inside the protective housing to rotate, so that under the suction force generated by the impeller, the welding slag residues are adsorbed and collected by the collection head at the upper end of the collection pipe. Then the welding slag residues enter the interior of the transfer pipe along the collection pipe, and then the transfer pipe transports the welding slag residues to the interior of the collection box. The filter screen set inside the collection box can effectively prevent the welding slag residues from being blown out of the air outlet pipe along with the air flow, ensuring that every corner of the volute is clean and tidy, making its appearance quality reach the extreme, and greatly enhancing the market attractiveness of the product.

[0018] Furthermore, it minimizes environmental pollution to the greatest extent, lays a solid foundation for subsequent environmental protection treatment and resource recycling, effectively avoids thermal damage to the surface of the volute caused by high-temperature welding slag, safeguards the physical properties and service life of the volute, the highly automated welding slag cleaning and collection system reduces the labor intensity of workers, significantly improves production efficiency, reduces production costs, and the orderly collection and classified management of welding slag provide strong support for the enterprise to achieve lean production and cost control, enhancing the market competitiveness of the enterprise. Brief Description of the Drawings

[0019] Figure 1 It is a front view three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the protective housing of the present utility model;

[0021] Figure 3 Schematic three-dimensional structure diagram of the rotating disk of the present utility model;

[0022] Figure 4 Schematic three-dimensional structure diagram of the guide plate of the present utility model;

[0023] Figure 5 Schematic half-sectional three-dimensional structure diagram of the protective housing of the present utility model;

[0024] Figure 6 Schematic half-sectional three-dimensional structure diagram of the collection box of the present utility model.

[0025] In the figure: 1, shelf; 2, adjustable column; 3, welding machine body; 4, motor; 5, rotating disk; 6, guide plate; 7, guide block; 8, protective housing; 9, impeller; 10, conveying pipe; 11, pusher; 12, fixing plate; 13, protective pad; 14, volute body; 15, connecting plate; 16, rotating plate; 17, collection box; 18, filter screen; 19, air outlet pipe; 20, collection pipe; 21, collection head. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment 1: Please refer to Figures 1-6, the present utility model provides the following technical solutions: A welding machine for processing a self-cleaning centrifugal fan volute, including a frame 1 and an adjustable column 2 fixedly installed at the rear of the upper end of the frame 1; a welding machine body 3 is fixedly installed at the front end of the adjustable column 2 when it is activated. A motor 4 is installed at the lower end of the frame 1, and a rotating disk 5 is fixedly installed at the output end of the motor 4. The rotating disk 5 is installed at the upper end of the frame 1. A guide plate 6 is fixedly installed at the upper left end of the rotating disk 5. The guide plate 6 is a "T"-shaped plate, and two guide plates 6 are evenly distributed around the rotating disk 5 as the rotation center. A clamping mechanism is arranged at the upper end of the rotating disk 5, and a guide block 7 is arranged at the upper left end of the rotating disk 5. The guide plate 6 and the guide block 7 cooperate with each other; a protective shell 8 is fixedly installed at the lower end of the frame 1, and the motor 4 is fixedly installed in the lower protective shell 8. An impeller 9 is fixedly installed at the output end of the motor 4, and the impeller 9 is installed inside the protective shell 8. A cleaning mechanism is arranged at the upper end of the frame 1, and a transfer pipe 10 penetrates and is installed at the left end of the protective shell 8. The clamping mechanism includes a pusher 11 fixedly installed at the upper left end of the rotating disk 5, and the output end of the pusher 11 is fixedly installed at the front end of the guide block 7. A fixing plate 12 is fixedly installed at the right end of the guide block 7. A protective pad 13 is adhesively installed above the right end of the fixing plate 12. A volute body 14 is arranged at the upper end of the rotating disk 5, and the volute body 14 is installed between the protective pads 13. A connecting plate 15 is rotatably installed above the left end of the left end of the fixing plate 12, and the other end of the connecting plate 15 is rotatably installed with a rotating plate 16, and the middle of the rotating plate 16 is rotatably installed in the middle of the rotating disk 5.

[0028] First, place the volute body 14 on the rotating disk 5. Then, start the pusher 11. After the pusher 11 is started, it drives the guide block 7 to move. Due to the structure of the guide block 7 and the guide plate 6, the guide block 7 slides forward along the guide plate 6, driving the fixing plate 12 to move forward. The protective pad 13 on the fixing plate 12 contacts the volute body 14 and fixes the volute body 14 by friction. At the same time, the protective pad 13 prevents the surface of the volute body 14 from being scratched. Subsequently, adjust the adjustable column 2, adjust its height, angle, etc., so that the welding machine body 3 is aligned with the place where the volute body 14 needs to be welded to ensure accurate welding. Finally, start the motor 4. The motor 4 drives the rotating disk 5 to rotate, preparing for the welding process and enabling the volute body 14 to change positions as needed.

[0029] The cleaning mechanism includes a collection box 17 penetrated and installed at the left end of the transfer pipe 10. A filter screen 18 is fixedly installed in the middle of the collection box 17, and an air outlet pipe 19 penetrates and is installed below the filter screen 18 at the left end. An air outlet pipe 19 penetrates and is installed at the upper left end of the collection box 17, and the air outlet pipe 19 is installed above the filter screen 18. A collection pipe 20 penetrates and is installed at the right end of the protective shell 8, and the other end of the collection pipe 20 is fixedly installed with a collection head 21, and the collection head 21 corresponds to the volute body 14.

[0030] The motor 4 drives the impeller 9 inside the protective housing 8 to rotate, so that under the suction force generated by the impeller 9, the welding slag residue is adsorbed and collected by the collecting head 21 at the upper end of the collecting pipe 20. Then, the welding slag residue enters the inside of the transfer pipe 10 through which it is transferred along the collecting pipe 20. Next, the transfer pipe 10 conveys the welding slag residue into the inside of the collecting box 17, and the filter screen 18 provided inside the collecting box 17 can effectively prevent the welding slag residue from being blown out from the air outlet pipe 19 along with the air flow.

[0031] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A welding machine for processing a self-cleaning centrifugal fan volute, comprising a frame (1) and an adjustable column (2) fixedly installed at the rear of the upper end of the frame (1); It is characterized in that: A welding machine body (3) is fixedly installed at the front end of the adjustable column (2). A motor (4) is installed at the lower end of the frame (1), and a rotating disk (5) is fixedly installed at the output end of the motor (4). The rotating disk (5) is installed at the upper end of the frame (1). A guide plate (6) is fixedly installed at the upper left end of the rotating disk (5). The guide plate (6) is a "T"-shaped plate, and two guide plates (6) are evenly distributed around the rotating disk (5) as the rotation center. A clamping mechanism is arranged at the upper end of the rotating disk (5). A guide block (7) is arranged at the upper left end of the rotating disk (5), and the guide plate (6) cooperates with the guide block (7); A protective shell (8) is fixedly installed at the lower end of the frame (1), and the motor (4) is fixedly installed in the lower protective shell (8). An impeller (9) is fixedly installed at the output end of the motor (4), and the impeller (9) is installed inside the protective shell (8). A cleaning mechanism is arranged at the upper end of the frame (1), and a transfer pipe (10) is installed through the left end of the protective shell (8).

2. The welding machine for processing the self-cleaning centrifugal fan volute according to claim 1, characterized in that: The clamping mechanism includes a pusher (11) fixedly installed at the upper left end of the rotating disk (5), and the output end of the pusher (11) is fixedly installed at the front end of the guide block (7). A fixing plate (12) is fixedly installed at the right end of the guide block (7).

3. The welding machine for processing the self-cleaning centrifugal fan volute according to claim 2, characterized in that: A protective pad (13) is adhesively installed above the right end of the fixing plate (12). A volute body (14) is arranged at the upper end of the rotating disk (5), and the volute body (14) is installed between the protective pads (13).

4. The welding machine for processing the self-cleaning centrifugal fan volute according to claim 3, wherein: A connecting plate (15) is rotatably installed above the left end of the left end of the fixing plate (12), and the other end of the connecting plate (15) is rotatably installed with a rotating plate (16). The middle of the rotating plate (16) is rotatably installed in the middle of the rotating disk (5).

5. A welding machine for processing a self-cleaning centrifugal fan volute according to claim 1, characterized in that: The cleaning mechanism includes a collection box (17) installed through the left end of the transfer pipe (10). A filter screen (18) is fixedly installed in the middle of the collection box (17), and an air outlet pipe (19) is installed through the lower part of the filter screen (18) at the left end.

6. The welding machine for processing the self-cleaning centrifugal fan volute according to claim 5, characterized in that: An air outlet pipe (19) is installed through the upper left end of the collection box (17), and the air outlet pipe (19) is installed above the filter screen (18).

7. The welding machine for processing the self-cleaning centrifugal fan volute according to claim 6, characterized in that: A collection pipe (20) is installed through the right end of the protective shell (8), and the other end of the collection pipe (20) is fixedly installed with a collection head (21), and the collection head (21) corresponds to the volute body (14).

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