Corner welding device for vertically connected workpieces

The vertical board feeding and horizontal alignment mechanism addresses the inefficiency in perpendicular welding by enabling rapid and precise board alignment, enhancing the efficiency of the angle welding process.

CN223098420UActive Publication Date: 2025-07-15WUXI VKO MASCH & ELECTRONIC MFG CO LTD
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Patent Information

Application Number
CN202422311716.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-15
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the prior art, the angle welding operation of right-angle plate workpieces requires the positioning mechanism to position the horizontal plate and the vertical plate respectively, resulting in the positioning operation taking a long time and affecting the working efficiency.

Method used

The vertical positioning of the edge of the two plates is achieved through the synergistic effect of the workpiece support table, the transverse guide plate channel and the vertical guide plate channel, and the vertical guide plate channel are achieved, and the additional positioning mechanism is omitted, and the coordination of the pressing and pushing mechanism is used to achieve rapid positioning.

Benefits of technology

It improves the part positioning speed, saves costs, and significantly improves the overall efficiency of corner welding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corner joint welding device for vertically connected workpieces. The corner joint welding device comprises a workpiece supporting table arranged on a workbench and a welding manipulator which is arranged on the side face of the workbench and provided with a welding gun. A transverse guide plate channel is arranged on the side of the workpiece supporting table, a vertical guide plate channel is arranged above the workpiece supporting table, the vertical guide plate channel conveys a vertical plate of a right-angle plate workpiece to fall to the table top of the workpiece supporting table, and the transverse guide plate channel conveys a transverse plate of the right-angle plate workpiece towards the workpiece supporting table to abut against the vertical plate. And the edges of the transverse plate and the vertical plate are perpendicular to each other on the table surface of the workpiece supporting table. According to the utility model, the edges of two plates are vertically positioned in a manner that the vertical plate firstly feeds and then the transverse plate feeds and abuts against each other, so that the part positioning speed is increased, and the fillet welding operation efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fillet welding, and particularly relates to a fillet welding device for perpendicularly connected workpieces. Background Technique

[0002] Fillet welding is the welding of two mutually perpendicular metal parts. For example, Figure 1 As shown in the right-angle plate workpiece 1, it is composed of a horizontal plate 1a and a vertical plate 1b that are vertically in contact at the edge, and then welded along the seam in the length direction to form a weld seam 1c, constituting the right-angle plate workpiece 1. In the prior art, for the fillet welding operation of the right-angle plate workpiece 1, positioning mechanisms need to be set separately to position the horizontal plate 1a and the vertical plate 1b respectively. The positioning operation takes a long time, which in turn affects the fillet welding operation efficiency of the right-angle plate workpiece 1 as a whole. Summary of the Invention

[0003] Object of the Invention: In order to overcome the deficiencies in the prior art, the utility model provides a fillet welding device for perpendicularly connected workpieces, which realizes the perpendicular positioning of the edges of the two plates by the method of feeding the vertical plate first and then the horizontal plate to abut against it, improves the part positioning speed, and improves the fillet welding operation efficiency.

[0004] Technical Solution: To achieve the above object, the fillet welding device for perpendicularly connected workpieces of the utility model includes a workpiece support table arranged on the workbench and a welding manipulator with a welding torch arranged on the side of the workbench; a horizontal guide plate channel is arranged on the side of the workpiece support table, and a vertical guide plate channel is arranged above the workpiece support table. The vertical guide plate channel conveys the vertical plate of the right-angle plate workpiece to the tabletop of the workpiece support table, and the horizontal guide plate channel conveys the horizontal plate of the right-angle plate workpiece towards the workpiece support table until it abuts against the vertical plate, so that the horizontal plate and the vertical plate are in a posture with their edges perpendicular to each other on the tabletop of the workpiece support table.

[0005] Furthermore, the upper end of the lower end of the vertical guide plate channel is the feed port, and the lower end is the discharge port. A pressing mechanism is arranged on the vertical guide plate channel near the feed port, and the pressing end of the pressing mechanism penetrates in and out of the vertical guide plate channel from the side; when the pressing end of the pressing mechanism extends into the vertical guide plate channel to press and position the vertical plate near and not out of the discharge port, the vertical plates in the vertical guide plate channel are in a stacked and stockpiled state; when the pressing end of the pressing mechanism extends out of the vertical guide plate channel, the vertical plate near the discharge port falls onto the workpiece support table due to its own gravity and the gravity pressing effect of the remaining vertical plates in the vertical guide plate channel, and the discharged vertical plate is in a semi-discharged state.

[0006] Furthermore, the transverse guide plate channel is fixedly arranged on the workbench, and the end of the transverse guide plate channel facing the workpiece support platform is the discharge port, and the end away from the workpiece support platform is the feed port, and a pushing piece is correspondingly arranged at the feed port. The pushing end of the pushing piece extends into the transverse guide plate channel to perform a pushing action, pushing the transverse plates arranged side by side to feed and convey, and the transverse plates located at the discharge port position are in a semi-discharging state.

[0007] Furthermore, it includes a transverse driving part corresponding to the vertical guide plate channel, and the transverse driving part can drive the vertical guide plate channel to move transversely, so that the transversely moving vertical guide plate channel synchronously drags the right-angle plate workpiece on the workpiece support table to move transversely.

[0008] Furthermore, it includes a lifting drive part corresponding to the vertical guide plate channel, and the lifting drive part can drive the vertical guide plate channel to rise and fall; when the right-angle plate workpiece is laterally moved to a state where the center of gravity is offset to the outside of the workpiece support platform, the lifting drive part drives the vertical guide plate channel to rise and separate from the right-angle plate workpiece, and the right-angle plate workpiece is flipped over from the workpiece support platform to realize unloading, and a guide slope is provided on the flipping and unloading side of the right-angle plate workpiece.

[0009] Furthermore, when the vertical guide plate channel moves laterally and up and down, the material pressing mechanism is in a material pressing state.

[0010] Beneficial effect: The utility model realizes vertical positioning of the edges of the two plates by feeding the vertical plate first and then the horizontal plate, and the positioning is realized at the end position of the feeding. The workpiece support platform, the horizontal guide plate channel, the vertical guide plate channel and the pushing piece of the horizontal guide plate channel jointly participate in the positioning, and there is no need to set up a positioning mechanism as in the prior art. It not only saves costs, but also can increase the positioning speed of parts, thereby further improving the efficiency of fillet welding operations as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of a right-angle plate workpiece that needs to be welded in the utility model;

[0012] Figure 2 This is a schematic diagram of the main structure of the fillet welding device of the utility model;

[0013] Figure 3 It is a schematic diagram of the structure of the workpiece support platform, the horizontal guide channel and the vertical material guide channel. DETAILED DESCRIPTION

[0014] The utility model is further described below in conjunction with the accompanying drawings.

[0015] like Figure 1 , Figure 2 as well as Figure 3As shown, the corner welding device for perpendicularly connecting workpieces includes a workpiece support table 3 arranged on a workbench 2 and a welding manipulator with a welding torch arranged on the side of the workbench 2; a transverse guide plate channel 4 is arranged on the side of the workpiece support table 3, and a vertical guide plate channel 5 is arranged above the workpiece support table 3. The vertical plate 1b of the right-angle plate workpiece 1 is conveyed by the vertical guide plate channel 5 and drops onto the tabletop of the workpiece support table 3. The transverse guide plate channel 4 conveys the horizontal plate 1a of the right-angle plate workpiece 1 towards the workpiece support table 3 until it abuts against the vertical plate 1b, so that the horizontal plate 1a and the vertical plate 1b are in a perpendicular posture at the edge on the tabletop of the workpiece support table 3. The utility model realizes the perpendicular positioning of the edges of the two plates by the method of feeding the vertical plate 1b first and then feeding the horizontal plate 1a to abut. The positioning is achieved at the end position of feeding. The workpiece support table 3, the transverse guide plate channel 4, the vertical guide plate channel 5 and the pusher 6 of the transverse guide plate channel 4 jointly participate in the positioning, without the need to separately set a positioning mechanism as in the prior art, which not only saves costs, but also can improve the part positioning speed, thereby further improving the corner welding operation efficiency as a whole.

[0016] As Figure 2 and Figure 3 As shown, the upper end of the lower end of the vertical guide plate channel 5 is the feeding port, and the lower end is the discharging port. A pressing mechanism 9 is arranged on the vertical guide plate channel 5 near the feeding port. The pressing end of the pressing mechanism 9 penetrates in and out of the vertical guide plate channel 5 from the side; when the pressing end of the pressing mechanism 9 extends into the vertical guide plate channel 5 to press and position the vertical plate 1b close to and not out of the discharging port, the vertical plates 1b in the vertical guide plate channel 5 are in a stacked and stored material state; when the pressing end of the pressing mechanism 9 extends out of the vertical guide plate channel 5, the vertical plate 1b near the discharging port is discharged onto the workpiece support table 3 under the action of its own gravity and the gravity of the remaining vertical plates 1b in the vertical guide plate channel 5, and the discharged vertical plate 1b is in a semi-discharged state. The pressing mechanism 9 includes a pressing cylinder installed on the side of the vertical guide plate channel 5. A concentric pressing hole 50 is opened on the side of the vertical guide plate channel 5 corresponding to the piston rod of the pressing cylinder. When the piston rod of the pressing cylinder extends into the pressing hole 50 and enters the vertical guide plate channel 5, it can press the vertical plate 1b near the discharging port of the vertical guide plate channel 5. At this time, the pressing mechanism 9 is in a pressing state. When the piston rod of the pressing cylinder extends out of the pressing hole 50, it is converted from the pressing state to the discharging state.

[0017] As Figure 2 and Figure 3As shown, the transverse guide channel 4 is fixedly arranged on the workbench 2, and the end of the transverse guide channel 4 facing the workpiece support platform 3 is the discharge port, and the end away from the workpiece support platform 3 is the feed port. A pusher 6 is correspondingly arranged at the feed port, and the pusher end of the pusher 6 extends into the transverse guide channel 4 to perform a push action, pushing the side-by-side arranged transverse plates 1a for feeding and conveying, and the transverse plates 1a located at the discharge port are in a semi-discharging state. The pusher 6 includes a pusher cylinder, and a pusher plate 7 is connected to the piston rod of the pusher cylinder, and the pusher plate 7 is connected to a pusher guide rod 8 that slides through the pusher cylinder mounting seat, and the pusher cylinder mounting seat sits on the workbench 2.

[0018] More specifically, the utility model includes a transverse driving unit 11 corresponding to the vertical guide plate channel 5, and the transverse driving unit 11 can drive the vertical guide plate channel 5 to move horizontally, so that the vertical guide plate channel 5 that moves horizontally synchronously drags the right-angle plate workpiece 1 on the workpiece support platform 3 to move horizontally. The utility model includes a lifting driving unit 10 corresponding to the vertical guide plate channel 5, and the lifting driving unit 10 can drive the vertical guide plate channel 5 to rise and fall; when the right-angle plate workpiece 1 moves horizontally to the state where the center of gravity is offset to the outside of the workpiece support platform 3, the lifting driving unit 10 drives the vertical guide plate channel 5 to rise and separate from the right-angle plate workpiece 1, and the right-angle plate workpiece 1 is turned over from the workpiece support platform 3 to realize unloading, and a material guide slope 12 is provided on the flipping and unloading side of the right-angle plate workpiece 1. At the same time, it needs to be ensured that: when the vertical guide plate channel 5 is in transverse and lifting motion, the pressing mechanism 9 is in a pressing state. The vertical guide channel 5 is driven by the lateral drive unit 11 and the lifting drive unit 10, and the pressing action of the pressing mechanism 9 is coordinated to realize the unloading of the right-angle plate workpiece 1 formed after welding, so that the utility model integrates loading, positioning, welding, and unloading, ensures the integrity of the fillet welding operation equipment, and has a promoting effect on improving the efficiency of fillet welding operations. Among them, the lateral drive unit 11 is preferably a lateral servo linear slide module, and the lifting drive unit 10 is preferably a vertical servo linear slide module, so as to improve the control accuracy.

[0019] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An angular welding device for perpendicularly connecting workpieces, characterized in that: The invention comprises a workpiece support platform (3) arranged on a workbench (2) and a welding manipulator equipped with a welding gun arranged on the side of the workbench (2); a transverse guide plate channel (4) is arranged on the side of the workpiece support platform (3); a vertical guide plate channel (5) is arranged above the workpiece support platform (3); the vertical guide plate channel (5) conveys the vertical plate (1b) of the right-angle plate workpiece (1) to fall onto the table surface of the workpiece support platform (3); the transverse guide plate channel (4) conveys the transverse plate (1a) of the right-angle plate workpiece (1) toward the workpiece support platform (3) to abut against the vertical plate (1b), so that the transverse plate (1a) and the vertical plate (1b) are in a posture with their edges perpendicular to each other on the table surface of the workpiece support platform (3).

2. The corner welding device for perpendicularly connecting workpieces according to claim 1, characterized in that: The upper end of the lower end of the vertical guide plate channel (5) is a feed port, and the lower end is a discharge port. A pressing mechanism (9) is provided on the vertical guide plate channel (5) near the feed port, and the pressing end of the pressing mechanism (9) penetrates the vertical guide plate channel (5) from the side for entry and exit. When the pressing end of the pressing mechanism (9) extends into the vertical guide plate channel (5) to press and position the vertical plate (1b) close to and not out of the discharge port, each vertical plate (1b) in the vertical guide plate channel (5) is in a stacked material storage state. When the pressing end of the pressing mechanism (9) extends out of the vertical guide plate channel (5), the vertical plate (1b) close to the discharge port is discharged and falls onto the workpiece support platform (3) by its own gravity and the downward pressure of the gravity of the remaining vertical plates (1b) in the vertical guide plate channel (5), and the discharged vertical plate (1b) is in a semi-discharge state.

3. The corner welding device for perpendicularly connecting workpieces according to claim 2, wherein: The transverse guide channel (4) is fixedly arranged on the workbench (2); one end of the transverse guide channel (4) facing the workpiece support platform (3) is a discharge port, and the other end away from the workpiece support platform (3) is a feed port. A pusher (6) is correspondingly arranged at the feed port. The pusher end of the pusher (6) extends into the transverse guide channel (4) to perform a pushing action, thereby pushing the transverse plates (1a) arranged side by side for feeding and conveying, and the transverse plates (1a) located at the discharge port are in a semi-discharging state.

4. The corner welding device for perpendicularly connecting workpieces according to claim 3, characterized in that: The invention comprises a transverse movement driving part (11) corresponding to the vertical guide plate channel (5), wherein the transverse movement driving part (11) can drive the vertical guide plate channel (5) to move transversely, so that the transversely moving vertical guide plate channel (5) synchronously and transversely drags the right-angle plate workpiece (1) on the workpiece support platform (3) to move transversely.

5. The corner welding device for perpendicularly connecting workpieces according to claim 4, wherein: The invention comprises a lifting drive unit (10) corresponding to the vertical guide plate channel (5), wherein the lifting drive unit (10) can drive the vertical guide plate channel (5) to rise and fall; when the right-angle plate workpiece (1) is laterally moved to a state where the center of gravity is offset to the outside of the workpiece support platform (3), the lifting drive unit (10) drives the vertical guide plate channel (5) to rise and separate from the right-angle plate workpiece (1), and the right-angle plate workpiece (1) is turned over from the workpiece support platform (3) to realize unloading, and a material guide slope (12) is provided on the turning and unloading side of the right-angle plate workpiece (1).

6. The corner welding device for perpendicularly connecting workpieces according to claim 5, wherein: When the vertical guide plate channel (5) is in transverse and vertical movement, the material pressing mechanism (9) is in a material pressing state.