Clamp for finish machining of friction plate

The friction plate precision machining fixture addresses burr removal failures and overheating through an adjustable inclined platform and cooling system, ensuring precise angle alignment and temperature control for reliable fastening.

CN223098662UActive Publication Date: 2025-07-15BREMSKERL FRICTION MATERIALS (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202421522694.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When the existing friction sheet finishing fixtures grind the inner wall of the hole, the burr protrusions cannot be completely removed due to the angle, which leads to loosening when the bolt is fixed, and the temperature during processing may damage the friction sheet.

Method used

A fixture including a mounting frame, friction plate fixture and cooling device is designed, and the angle is adjusted using an inclined platform and a rotating motor for easy grinding, and the friction plate is fixed in combination with a cylinder fixture, and cooling is reduced by the cooling nozzle.

Benefits of technology

Effectively removes the burr protrusions in the inner wall of the hole, preventing bolts from loosening, and preventing friction sheets from being damaged by high temperature, improving processing accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223098662U_ABST
    Figure CN223098662U_ABST
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Abstract

The utility model relates to the technical field of automobile brake pad polishing, in particular to a clamp for finish machining of a friction plate. The device comprises a mounting frame, the device further comprises a friction plate clamp and a cooling device. The friction plate clamp is arranged in the middle of the mounting frame; and the cooling device is arranged below the friction plate clamp. The inclination angle of the friction plate clamp is adjusted through the installation frame, so that the problem that when an existing clamp for friction plate finish machining is used for polishing the inner wall of a hole in a friction plate, burr protrusions on the inner wall of the hole cannot be completely removed due to the angle, and consequently the friction plate is loosened when a bolt is fixed is solved; and the problem that the friction plate is overheated and damaged during machining is solved through the cooling device.
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Description

Technical Field

[0001] The utility model belongs to the technical field, and particularly relates to a fixture for finish machining of friction plates. Background Technique

[0002] A fixture for finish machining of friction plates is a fixture used to fix and hold two or more workpieces for machining. Its principle is to use friction force to fix the workpieces on the same plane for precise machining. Friction plate fixtures are usually used to maintain the position and posture of workpieces during machining to achieve precise machining results. The fixture for finish machining of friction plates in the related art can only fix the position of the friction plate for machining during processing. When grinding the inner wall of the hole on the friction plate, due to the angle, the burr protrusions on the inner wall of the hole may not be completely removed, resulting in loosening problems when the friction plate is fixed with bolts. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a fixture for finish machining of friction plates to solve the problem that when grinding the inner wall of the hole on the friction plate with the existing fixture for finish machining of friction plates, due to the angle, the burr protrusions on the inner wall of the hole may not be completely removed, resulting in loosening when the friction plate is fixed with bolts.

[0004] In order to achieve the purpose of the utility model, the technical solution of the utility model is as follows:

[0005] Design a fixture for finish machining of friction plates, including an installation frame, characterized in that: it further includes a friction plate fixture and a cooling device; the friction plate fixture is arranged in the middle above the installation frame; the cooling device is arranged in the middle below the friction plate fixture. The installation frame includes: a support frame, an inclined platform, a rotating motor, and a first connecting rod; the inclined platform is arranged in the middle of the support frame, and the inclined platform is rotatably connected to the support frame; the rotating motor is arranged outside the support frame, and the rotating motor is bolt-fixed to the support frame, and the inclined platform is connected to the power output end of the rotating motor; the first connecting rod is arranged in the middle of the inclined platform, and the inclined platform is bolt-fixed to the first connecting rod. The friction plate fixture includes: a bearing platform, a guiding groove, a cylinder fixture, and a processing hole; the guiding groove is arranged above the bearing platform, and the bearing platform and the guiding groove are integrally formed; the cylinder fixture is arranged above the bearing platform, and the bearing platform is bolt-fixed to the cylinder fixture; the processing hole is arranged in the middle of the bearing platform, and the bearing platform and the processing hole are integrally formed.

[0006] Preferably, the cylinder fixture includes: a fixing part, a second cylinder, and a clamping part; the second cylinder is arranged above the fixing part, and the fixing part is bolt-fixed to the second cylinder; the clamping part is arranged inside the second cylinder, and the clamping part is connected to the power output end of the second cylinder.

[0007] Preferably, the cooling device includes: a second connecting rod, a first cylinder, a cooling nozzle, and an input port; the first cylinder is provided at the end of the second connecting rod, and the second connecting rod is flange-connected to the first cylinder; the cooling nozzle is provided above the first cylinder, and the cooling nozzle is connected to the output end of the first cylinder; the input port is provided below the first cylinder, and the input port is connected to the input end of the first cylinder.

[0008] Preferably, there are multiple cylinder clamps, which are arranged in a circular pattern on the bearing platform, and there is a corresponding guiding groove under each cylinder clamp.

[0009] Preferably, the inner side of the clamping member is made of wear-resistant rubber, and the second cylinder can push the clamping member to reciprocate along the guiding groove.

[0010] Advantages of the present utility model:

[0011] 1. By providing the inclined platform on the mounting frame and the friction plate clamp on the inclined platform, the problem that the fixture for fine machining of the existing friction plate may not be able to completely remove the burr protrusions on the inner wall of the hole due to the angle when grinding the inner wall of the hole on the friction plate, resulting in loosening when the friction plate is bolt-fixed, is solved.

[0012] 2. By providing the cooling device under the friction plate clamp, the problem that the friction plate may be damaged due to excessive temperature during the processing is solved. Description of the drawings

[0013] Figure 1 Shows the three-dimensional structure schematic diagram of the present utility model;

[0014] Figure 2 Shows the bottom three-dimensional structure schematic diagram of the present utility model;

[0015] Figure 3 Shows the three-dimensional structure schematic diagram of the mounting frame of the present utility model;

[0016] Figure 4 Shows the three-dimensional structure schematic diagram of the friction plate clamp of the present utility model;

[0017] Figure 5 Shows the three-dimensional structure schematic diagram of the cylinder clamp of the present utility model;

[0018] Figure 6 Shows the three-dimensional structure schematic diagram of the cooling device of the present utility model.

[0019] The labels in the attached drawings are as follows: 1, mounting frame; 2, friction plate fixture; 3, cooling device; 101, support frame; 102, inclined platform; 103, rotating motor; 104, first connecting rod; 201, bearing platform; 202, guiding groove; 203, cylinder fixture; 2031, fixing member; 2032, second cylinder; 2033, clamping member; 204, processing hole; 301, second connecting rod; 302, first cylinder; 303, cooling nozzle; 304, input port. Detailed implementation manners

[0020] The present utility model will be further described below in conjunction with the attached drawings and embodiments.

[0021] Please refer to Figure 1-2 , the present utility model provides an embodiment: a fixture for fine machining of friction plates, comprising a mounting frame 1; further comprising a friction plate fixture 2 and a cooling device 3; a friction plate fixture 2 is arranged in the middle above the mounting frame 1; a cooling device 3 is arranged in the middle below the friction plate fixture 2.

[0022] Please refer to Figure 3 , in this embodiment, the mounting frame 1 comprises a support frame 101, an inclined platform 102, a rotating motor 103 and a first connecting rod 104; an inclined platform 102 is arranged in the middle of the support frame 101, and the inclined platform 102 is rotatably connected to the support frame 101. The support frame 101 is used to keep the inclined platform 102 stable during work. The inclined platform 102 is used to facilitate the CNC chamfering and grinding structure to perform chamfering and grinding on the edge of the hole diameter at a matching chamfering angle, preventing burrs from protruding at the edge of the hole diameter and causing loosening problems when fixing the wheel bolts; a rotating motor 103 is arranged outside the support frame 101, and the rotating motor 103 is bolted to the support frame 101, and the inclined platform 102 is connected to the power output end of the rotating motor 103. The rotating motor 103 is used to provide power to change the inclination angle of the inclined platform 102; a first connecting rod 104 is arranged in the middle of the inclined platform 102, and the inclined platform 102 is bolted to the first connecting rod 104. The first connecting rod 104 is used to fix the friction plate fixture 2.

[0023] Please refer to Figure 4, in this embodiment, the friction plate fixture 2 includes a bearing platform 201, a guide groove 202, a cylinder fixture 203, and a processing hole 204; a guide groove 202 is provided above the bearing platform 201, and the bearing platform 201 and the guide groove 202 are integrally formed. The bearing platform 201 is used to place the friction plate to be processed; a cylinder fixture 203 is provided above the bearing platform 201, and the bearing platform 201 and the cylinder fixture 203 are bolted. The cylinder fixture 203 is used to fix the friction plate to be processed; a processing hole 204 is provided in the middle of the bearing platform 201, and the bearing platform 201 and the processing hole 204 are integrally formed. The processing hole 204 can make the grinding of the central through hole of the friction plate more convenient and improve the grinding efficiency at the same time.

[0024] Please refer to Figure 5 , in this embodiment, the cylinder fixture 203 includes a fixing member 2031, a second cylinder 2032, and a clamping member 2033; a second cylinder 2032 is provided above the fixing member 2031, and the fixing member 2031 and the second cylinder 2032 are bolted. The fixing member is used to prevent the second cylinder 2032 from moving and reducing the grinding accuracy. The second cylinder 2032 is used to provide the power required to clamp the friction plate to be processed; a clamping member 2033 is provided inside the second cylinder 2032, and the clamping member 2033 is connected to the power output end of the second cylinder 2032. The clamping member 2033 is used to contact the friction plate to be processed and provide frictional force to prevent the friction plate from moving during the grinding process.

[0025] Please refer to Figure 6 , in this embodiment, the cooling device 3 includes a second connecting rod 301, a first cylinder 302, a cooling nozzle 303, and an input port 304; a first cylinder 302 is provided at the end of the second connecting rod 301, and the second connecting rod 301 and the first cylinder 302 are flange-connected. The second connecting rod 301 is used to fix the first cylinder 302 directly below the processing hole 204. The first cylinder 302 is used to provide the power required to spray the coolant; a cooling nozzle 303 is provided above the first cylinder 302, and the cooling nozzle 303 is connected to the output end of the first cylinder 302. The cooling nozzle 303 is used to adjust the direction of the coolant spray to achieve a better cooling effect for the friction plate to be processed; an input port 304 is provided below the first cylinder 302, and the input port 304 is connected to the input end of the first cylinder 302. The input port 304 is used to provide the coolant required during the grinding process.

[0026] When working, first place the friction plate to be polished on the bearing platform 201 and above the processing hole 204. Then connect the input end of the coolant to the input port 304. Next, the power output end of the second cylinder 2032 drives the clamping member 2033 to converge along the guide groove 202 towards the center of the processing hole 204. When the pressure value received by the cylinder fixture 203 reaches the value capable of firmly fixing the friction plate on the bearing platform 201, the second cylinder 2032 stops outputting and the position of the clamping member 2033 is fixed, preventing the friction plate from generating displacement. During the processing, the coolant passes through the input port 304, is pressurized by the first cylinder 302, and sprays out from the cooling nozzle 303. The coolant contacts the friction plate to be processed through the processing hole 204, reducing the temperature of the friction plate and preventing the friction plate from being damaged due to overheating;

[0027] If it is necessary to adjust the processing angle to facilitate the CNC chamfering and grinding structure to perform chamfering and grinding on the edge of the hole diameter at a matching chamfering angle, then the power output end of the rotating motor 103 drives the inclined platform 102 to rotate. The first connecting rod 104 on the inclined platform 102 drives the friction plate fixture 2 to change the inclination angle so that the friction plate reaches a suitable angle for polishing and processing.

[0028] Through the above steps, the inclination angle of the friction plate fixture is adjusted by the installation frame to solve the problem that the fixture for fine machining of the existing friction plate may not be able to completely remove the burr protrusions on the inner wall of the hole on the friction plate due to the angle during the grinding of the inner wall of the hole on the friction plate, resulting in loosening when the friction plate is fixed by bolts. The problem of overheating and damage of the friction plate during processing is also prevented by the cooling device.

[0029] The above has described the embodiments of the present invention in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A fixture for finish machining of friction plates, comprising a mounting frame (1), characterized in that: It also includes a friction plate fixture (2) and a cooling device (3); the friction plate fixture (2) is arranged in the middle above the mounting frame (1); the cooling device (3) is arranged in the middle below the friction plate fixture (2). The mounting frame (1) includes: a support frame (101), an inclined platform (102), a rotating motor (103), and a first connecting rod (104); the inclined platform (102) is arranged in the middle of the support frame (101), and the inclined platform (102) is rotatably connected to the support frame (101); the rotating motor (103) is arranged on the outside of the support frame (101), and the rotating motor (103) is bolted to the support frame (101), and the inclined platform (102) is connected to the power output end of the rotating motor (103); the first connecting rod (104) is arranged in the middle of the inclined platform (102), and the inclined platform (102) is bolted to the first connecting rod (104). The friction plate fixture (2) includes: a bearing platform (201), a guide groove (202), a cylinder fixture (203), and a processing hole (204); the guide groove (202) is arranged above the bearing platform (201), and the bearing platform (201) and the guide groove (202) are integrally formed; the cylinder fixture (203) is arranged above the bearing platform (201), and the bearing platform (201) is bolted to the cylinder fixture (203); the processing hole (204) is arranged in the middle of the bearing platform (201), and the bearing platform (201) and the processing hole (204) are integrally formed.

2. The fixture for fine machining of friction plates according to claim 1, characterized in that: The cylinder fixture (203) includes: a fixing part (2031), a second cylinder (2032), and a clamping part (2033); the second cylinder (2032) is arranged above the fixing part (2031), and the fixing part (2031) is bolted to the second cylinder (2032); the clamping part (2033) is arranged inside the second cylinder (2032), and the clamping part (2033) is connected to the power output end of the second cylinder (2032).

3. The fixture for finish machining of friction plates according to claim 1, characterized in that: The cooling device (3) includes: a second connecting rod (301), a first cylinder (302), a cooling nozzle (303), and an input port (304); the first cylinder (302) is arranged at the end of the second connecting rod (301), and the second connecting rod (301) is flange-connected to the first cylinder (302); the cooling nozzle (303) is arranged above the first cylinder (302), and the cooling nozzle (303) is connected to the output end of the first cylinder (302); the input port (304) is arranged below the first cylinder (302), and the input port (304) is connected to the input end of the first cylinder (302).

4. A fixture for finishing a friction plate according to claim 1, characterized in that: There are multiple cylinder jigs (203), which are arranged in a circular pattern on the bearing platform (201), and there is a corresponding guiding groove (202) under each cylinder jig (203).

5. The fixture for finish machining of friction plates according to claim 2, characterized in that: The inner side of the clamping member (2033) is made of wear-resistant rubber, and the second cylinder (2032) can push the clamping member (2033) to reciprocate along the guiding groove (202).