Clamping and positioning tool for automobile die casting machining

The hydraulic system with adjustable pressure control and interchangeable spiral pipes automates the clamping process for automobile pressure casting components, improving efficiency and adaptability in production.

CN223099020UActive Publication Date: 2025-07-15GUANGDONG GUORUI NEW ENERGY VEHICLE CO LTD
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Patent Information

Application Number
CN202422263323.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the processing of existing automotive die-casting parts, the operators are cumbersome to manually operate the mechanical structure clamping and fixing, resulting in low production efficiency.

Method used

It adopts hydraulic components and a removable multi-layer spiral pipe to drive the movement of the claws through the hydraulic rod, and combines the servo motor and the drive motor to achieve automatic clamping and flip, reducing manual operation and improving production efficiency.

Benefits of technology

Accurate clamping and flipping of automotive die castings is achieved, reducing manual operation time, improving production efficiency and avoiding safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping and positioning tool for automobile die casting machining, and particularly relates to the field of die casting machining. The clamping and positioning tool comprises a base, oil tanks are arranged on the two sides of the base, two oil pumps are fixedly connected to the tops of the two oil tanks, oil suction pipes are arranged on one sides of the oil pumps, and detachable multi-layer spiral pipes are arranged at one ends of the oil suction pipes; in the working process of the automobile die castings, the pressure adjusting valves are adjusted to output different pressures according to different automobile die castings, and the automobile die castings are automatically subjected to reverse rotation operation at the accurate angle through the servo motor; the driving motor drives the clamping jaws to enable the automobile die castings to be close to each other and clamped, the manual operation time is shortened, the working efficiency is improved, and the machining quality of the automobile die castings is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of die-casting part processing, and more specifically, the utility model relates to a clamping and positioning tooling for automobile die-casting part processing. Background Technique

[0002] Automobile die-casting parts refer to metal parts used in automobiles manufactured by die-casting process. Die-casting is a unique metal casting process, and its principle is similar to injection molding. Under high pressure, liquid or semi-liquid metal is filled into the die-casting mold cavity at a relatively high speed, and the required shape of the parts is obtained through rapid cooling and solidification under pressure.

[0003] When processing automobile die-casting parts, a clamping method is adopted to fix them. At present, most of the fixing equipment uses clamping tooling to fix and process automobile die-casting parts.

[0004] The utility model patent with the publication number CN217833344U discloses a clamping tooling for automobile die-casting part processing. This structure solves the problem that the die-casting parts are prone to shaking during the processing, which affects the processing quality, through a simple mechanical structure.

[0005] However, in actual use, during the processing of automobile die-casting parts, the operator manually operates the mechanical structure, and drives two claws to move closer to each other through a connecting rod to achieve the effect of clamping the automobile die-casting parts. The operation time of the operator for processing each automobile die-casting part is too long, resulting in low production efficiency. Content of the Utility Model

[0006] In order to overcome the above defects of the prior art, the utility model provides a clamping and positioning tooling for automobile die-casting part processing to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A clamping and positioning tooling for automobile die-casting part processing, including a base: Both sides of the base are provided with fuel tanks, and two oil pumps are fixedly connected to the top of each fuel tank. One side of each of the multiple oil pumps is provided with a suction pipe, and one end of the suction pipe is communicated with the fuel tank. The other ends of the multiple suction pipes are provided with detachable multi-layer spiral pipes;

[0008] One side of the detachable multi-layer spiral pipe is provided with a pressure regulating valve, and the pressure regulating valve is fixedly connected to the detachable multi-layer spiral pipe. One side of the pressure regulating valve is communicated with a first hydraulic hose, and one end of the first hydraulic hose is communicated with a hard pipe. A hydraulic rod is slidably arranged inside the hard pipe. One side of the hard pipe is communicated with a second hydraulic hose. An electromagnetic reversing valve is fixedly connected between the first hydraulic hose and the second hydraulic hose;

[0009] A fixed block is arranged outside the hydraulic rod, and a rotating disk is fixedly connected to one side of the fixed block.

[0010] To achieve the effect of supporting and fixing, preferably, a plurality of hydraulic columns are arranged on the top of the base, an operating table is arranged on the top of the hydraulic columns, a bidirectional screw rod is arranged inside the operating table, support seats are threadedly connected to both sides of the bidirectional screw rod, support rods are arranged on the tops of the two support seats, a fixed shaft is fixedly connected to the tops of the two support rods, and a plurality of fixed rods are arranged on one side of the two fixed shafts.

[0011] To achieve the rotation effect, preferably, a servo motor is fixedly connected to one side of the fixed rod, a rotating shaft is fixedly connected to the output end of the servo motor, and one side of the rotating shaft is fixedly connected to the rotating disk.

[0012] To achieve the effect that the clamping tooling automatically approaches, preferably, a driving motor is arranged on one side of the bidirectional screw rod, and the output end of the driving motor is fixedly connected to one end of the bidirectional screw rod.

[0013] To achieve the effect of collecting and processing waste after the operation is completed, preferably, sweeping ports are opened on both sides of the operating table.

[0014] To achieve the effect of sliding displacement, preferably, sliding grooves are opened inside the plurality of fixed blocks, claws are arranged on one side of the plurality of fixed blocks, moving rods are fixedly connected to the bottoms of the plurality of claws, and the plurality of moving rods are slidably connected to the sliding grooves.

[0015] To achieve the effect of observing lubrication, preferably, pressure observation gauges are arranged outside both of the oil suction pipes, and oil cups are communicated with the outer walls of the plurality of detachable multi-layer spiral pipes.

[0016] The technical effects and advantages of the present utility model:

[0017] 1. By arranging hydraulic components, compared with the prior art, during the processing of automotive die castings, in the face of different automotive die castings, the problem that it is cumbersome for operators to manually operate the mechanical structure to control the clamping and fixing of the automotive die castings by the claws and the production efficiency is low. By operating the main machine to trigger the oil pump, the hydraulic rod slides in the hydraulic pipe to drive the movement of the moving rod, and the movement of the moving rod drives the movement of the claws fixedly connected to the moving rod. By precisely adjusting the pressure through the pressure regulating valve, the pressure applied to the moving rod can be accurately adjusted to achieve the effect of precisely controlling the claws, eliminating the manual operation of adjusting the claws and improving the production efficiency.

[0018] 2. By setting a detachable multi-layer spiral pipe, compared with the prior art, for the disadvantage that it takes time to disassemble and install pipes of different thicknesses, the detachable multi-layer spiral pipe achieves the effect of facilitating the quick disassembly and replacement of various different types of pipes. The rubber ring in the spiral pipe improves the sealing performance, avoiding potential safety hazards caused by improper manual sealing and leakage, and at the same time shortening the production time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the fixed block, rotating disk, bidirectional screw rod, support seat, support rod, fixed shaft, fixed rod, servo motor, rotating shaft, drive motor, and claw structure of the present invention.

[0021] Figure 3 It is a schematic diagram of the side sectional structure of the present invention.

[0022] Figure 4 It is a schematic diagram of the fuel tank, oil pump, suction pipe, detachable multi-layer spiral pipe, first hydraulic hose, second hydraulic hose, electromagnetic directional valve, pressure observation gauge, and oil cup of the present invention.

[0023] Figure 5 It is a schematic diagram of the rear sectional view of the present invention.

[0024] Reference numerals are: 1. Base; 2. Fuel tank; 3. Oil pump; 4. Suction pipe; 5. Detachable multi-layer spiral pipe; 6. Pressure regulating valve; 7. First hydraulic hose; 8. Hard pipe; 9. Hydraulic rod; 10. Second hydraulic hose; 11. Electromagnetic directional valve; 12. Fixed block; 13. Rotating disk; 14. Hydraulic column; 15. Operating table; 16. Bidirectional screw rod; 17. Support seat; 18. Support rod; 19. Fixed shaft; 20. Fixed rod; 21. Servo motor; 22. Rotating shaft; 23. Drive motor; 24. Scavenging port; 25. Chute; 26. Claw; 27. Moving rod; 28. Pressure observation gauge; 29. Oil cup. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] As shown in the attached Figures 1-5A clamping and positioning tooling for machining automotive die-castings as shown, including a base 1: On both sides of the base 1, there are fuel tanks 2. On the top of each fuel tank 2, two oil pumps 3 are fixedly connected. On one side of multiple oil pumps 3, there are suction oil pipes 4, and one end of the suction oil pipe 4 is communicated with the fuel tank 2. On the other ends of multiple suction oil pipes 4, there are detachable multi-layer spiral pipes 5. On one side of the detachable multi-layer spiral pipe 5, there is a pressure regulating valve 6, and the pressure regulating valve 6 is fixedly connected with the detachable multi-layer spiral pipe 5. On one side of the pressure regulating valve 6, there is a first hydraulic hose 7 communicated, and one end of the first hydraulic hose 7 is communicated with a hard pipe 8. Inside the hard pipe 8, a hydraulic rod 9 is slidably arranged. On one side of the hard pipe 8, there is a second hydraulic hose 10 communicated. Between the first hydraulic hose 7 and the second hydraulic hose 10, there is an electromagnetic directional valve 11 fixedly connected. Outside the hydraulic rod 9, there is a fixed block 12. On one side of the fixed block 12, there is a rotating disk 13 fixedly connected, which is convenient for saving labor.

[0027] Specifically, in this structure, the operator starts the oil pump 3 and adjusts the pressure regulating valve 6 to achieve the effect of driving the hydraulic rod 9.

[0028] In a specific embodiment, as shown in the attachment Figure 1 As shown, on the top of the base 1, there are multiple hydraulic columns 14. On the top of the hydraulic columns 14, there is an operating platform 15. Inside the operating platform 15, there is a bidirectional screw rod 16. On both sides of the bidirectional screw rod 16, there are support seats 17 threadedly connected. On the top of the two support seats 17, there are support rods 18. On the top of the two support rods 18, there is a fixed shaft 19 fixedly connected. On one side of the two fixed shafts 19, there are multiple fixed rods 20, which is convenient for stabilizing the structure.

[0029] Specifically, in this structure, the operator raises or lowers the height of the operating platform 15 through the hydraulic column 14. The support seats 17 approach each other as the bidirectional screw rod 16 rotates. The support seats 17 are fixedly connected with the support rods 18, and the support rods 18 are fixedly connected with the fixed shaft 19.

[0030] In a specific embodiment, as shown in the attachment Figure 2 As shown, on one side of the fixed rod 20, there is a servo motor 21 fixedly connected. On the output end of the servo motor 21, there is a rotating shaft 22 fixedly connected. On one side of the rotating shaft 22, it is fixedly connected with the rotating disk 13, which is convenient for accurately controlling the rotation angle of the rotating shaft 22 and driving the rotating disk 13 to rotate.

[0031] Specifically, in this structure, the fixed rod 20 fixedly connects the servo motor 21 and the fixed shaft 19. The output end of the servo motor 21 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the rotating disk 13 to rotate.

[0032] In a specific embodiment, as shown in the attachment Figure 2As shown, a driving motor 23 is provided on one side of the bidirectional screw rod 16, and the output end of the driving motor 23 is fixedly connected to one end of the bidirectional screw rod 16, facilitating driving the bidirectional screw rod 16 to drive the support seats 17 to approach or move away from each other.

[0033] Specifically, in this structure, the driving motor 23 drives the bidirectional screw rod 16, and the rotation of the bidirectional screw rod 16 drives the movement of the support seats 17.

[0034] In a specific embodiment, as shown in the appendix Figure 1 As shown, scavenging ports 24 are provided on both sides of the operating table 15, facilitating the collection and treatment of waste after processing.

[0035] Specifically, in this structure, after processing, the waste in the operating table 15 is swept out from the scavenging ports 24 for collection and treatment.

[0036] In a specific embodiment, as shown in the appendix Figure 3 As shown, sliding grooves 25 are provided inside multiple fixing blocks 12, claw jaws 26 are provided on one side of the multiple fixing blocks 12, moving rods 27 are fixedly connected to the bottoms of the multiple claw jaws 26, and the multiple moving rods 27 are slidably connected to the sliding grooves 25, facilitating the movement of the claw jaws 26.

[0037] Specifically, in this structure, the hydraulic rod 9 drives the sliding of the moving rod 27, and the moving rod 27 drives the movement of the claw jaws 26.

[0038] In a specific embodiment, as shown in the appendix Figure 4 As shown, pressure observation gauges 28 are provided outside both external oil suction pipes 4, and oil cups 29 are communicated with the outer walls of multiple detachable multi-layer spiral pipes 5, facilitating observation and reducing friction.

[0039] Specifically, in this structure, the pressure observation gauge 28 observes the internal pressure, and the oil cup 29 inputs lubricating oil into the detachable multi-layer spiral pipe 5 to reduce the friction force.

[0040] Working principle of the utility model: A base 1 on a clamping and positioning tooling for machining automotive die-castings is installed on a machine tool. The fuel tank 2 is connected to the hydraulic mechanism on the machine tool, and the whole is operated through the main machine by means of the hydraulic mechanism. During use, the operator first places one side of the automotive die-casting between the two sides of a claw 26, starts the main machine, the oil pump 3 converts mechanical energy into hydraulic energy, controls the pressure through the pressure regulating valve 6, the hydraulic rod 9 slides in the rigid pipe 8 under the pressure, the moving rod 27 fixedly connected to one end of the hydraulic rod 9 moves along with the movement of the hydraulic rod 9, and the claw 26 fixed to the top of the moving rod 27 moves along with the moving rod 27. The claw 26 clamps the automotive die-casting, and the groove on the surface of the claw 26 positions the automotive die-casting. Start the driving motor 23, the driving motor 23 drives the support seat 17 to move on the bidirectional screw rod 16. After the two clamping devices on both sides approach each other to a suitable position, start the other main machine, the two pairs of claws 26 approach each other, one pair of claws 26 clamps the automotive die-casting and the other pair clamps the automotive die-casting tightly. During the machining process, when the automotive die-casting needs to be reversed for machining, start two servo motors 21, the servo motors 21 drive the rotating shaft 22 to rotate, the rotation of the rotating shaft 22 drives the fixedly connected rotating disk 13 to rotate, the rotating disk 13 drives the fixed block 12 to rotate, the fixed block 12 drives the moving rod 27 to rotate, the moving rod 27 drives the claw 26 to rotate, and the rotation of the claw 26 drives the automotive die-casting to flip. After machining is completed, the waste remaining inside the operating table 15 is swept out through the material sweeping port 24, and the waste is collected and processed. This clamping and positioning tooling for machining automotive die-castings reduces the time of manual operation, improves production efficiency, and avoids excessive labor costs during the operation process.

[0041] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A clamping and positioning tooling for machining automotive die-castings, comprising a base (1): It is characterized in that: On both sides of the base (1), there are fuel tanks (2) provided. On the top of each fuel tank (2), two oil pumps (3) are fixedly connected. On one side of multiple oil pumps (3), there are suction pipes (4), and one end of the suction pipe (4) is communicated with the fuel tank (2). The other ends of multiple suction pipes (4) are provided with detachable multi-layer spiral pipes (5); On one side of the detachable multi-layer spiral pipe (5), there is a pressure regulating valve (6), and the pressure regulating valve (6) is fixedly connected with the detachable multi-layer spiral pipe (5). On one side of the pressure regulating valve (6), a first hydraulic hose (7) is communicated. One end of the first hydraulic hose (7) is communicated with a hard pipe (8). Inside the hard pipe (8), a hydraulic rod (9) is slidably arranged. On one side of the hard pipe (8), a second hydraulic hose (10) is communicated. A solenoid directional valve (11) is fixedly connected between the first hydraulic hose (7) and the second hydraulic hose (10); Outside the hydraulic rod (9), there is a fixed block (12), and on one side of the fixed block (12), a rotating disc (13) is fixedly connected.

2. The clamping and positioning tooling for automobile die-casting part processing according to claim 1, characterized in that: On the top of the base (1), there are multiple hydraulic columns (14). On the top of the hydraulic columns (14), there is an operating platform (15). Inside the operating platform (15), there is a bidirectional screw rod (16). On both sides of the bidirectional screw rod (16), there are support seats (17) threadedly connected. On the top of two support seats (17), there are support rods (18). On the top of two support rods (18), a fixed shaft (19) is fixedly connected. On one side of two fixed shafts (19), there are multiple fixed rods (20).

3. The clamping and positioning tooling for automotive die-cast part processing according to claim 2, characterized in that: On one side of the fixed rod (20), a servo motor (21) is fixedly connected. The output end of the servo motor (21) is fixedly connected with a rotating shaft (22). One side of the rotating shaft (22) is fixedly connected with the rotating disc (13).

4. A clamping and positioning tooling for machining automotive die-castings according to claim 2, characterized in that: On one side of the bidirectional screw rod (16), there is a drive motor (23), and the output end of the drive motor (23) is fixedly connected with one end of the bidirectional screw rod (16).

5. The clamping and positioning tooling for automotive die-cast part processing according to claim 2, wherein: On both sides of the operating platform (15), there are cleaning ports (24) opened.

6. The clamping and positioning tooling for machining automotive die-castings according to claim 1, characterized in that: Inside multiple fixed blocks (12), there are chutes (25) opened. On one side of multiple fixed blocks (12), there are clamping claws (26). At the bottom of multiple clamping claws (26), there are moving rods (27) fixedly connected. Multiple moving rods (27) are slidably connected with the chutes (25).

7. A clamping and positioning tooling for machining automotive die castings according to claim 1, characterized in that: Outside two suction pipes (4), there are pressure gauges (28) provided. On the outer wall of multiple detachable multi-layer spiral pipes (5), there are oil cups (29) communicated.

Citation Information

Patent Citations

  • Clamping tool for automobile die casting machining

    CN217833344U