Plywood band saw
The glue board saw stabilizes cutting by using adjustable tension and linear guides to secure the board, addressing shifting and shaking issues and enhancing cutting quality and safety.
Patent Information
- Application Number
- CN202421901720.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-06
AI Technical Summary
Existing plywood band saws are prone to offset and jitter during cutting, resulting in poor controllability and risk.
A plywood band saw containing a cutting device and a cutting table device is designed, and the plywood side is clamped with a third linear guide rail sub and a fourth linear guide rail sub, combining a tension adjustment assembly and a protective cover to ensure the stability of the cutting process.
Through clamping devices and tension adjustment components, the plywood is effectively prevented from shifting and jittering during the cutting process, improving cutting quality and safety.
Smart Images

Figure CN223099476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plywood processing equipment, in particular to a plywood band saw. Background Art
[0002] As an indispensable material in the construction industry, plywood has extensive research and applications in manufacturing processes, performance, and applications due to its unique structure and performance characteristics. The plywood band saw, as a cutting tool for this material, is a dedicated tool for precisely and efficiently cutting plywood. In modern construction, furniture production, and other fields, the use of plywood is very common, and the corresponding cutting tools are particularly important. The specific introduction is as follows. However, when using a plywood band saw currently, workers need to place the plywood on the cutting platform and then manually apply a certain force to control the plywood from shifting and shaking severely during the cutting process. However, this mode not only has poor controllability but also has certain risks. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] The technical problem to be solved by the utility model is: In the prior art, when using a plywood band saw, workers need to place the plywood on the cutting platform and then manually apply a certain force to control the plywood from shifting and shaking severely during the cutting process. However, this mode not only has poor controllability but also has certain risks.
[0005] (2) Technical Solutions
[0006] To solve the above problems, the utility model provides the following technical solutions:
[0007] A plywood band saw includes a base, on which a cutting device, a column, and a cutting table device are provided. The column is fixedly arranged on the base, and the cutting table device is arranged on the column;
[0008] The cutting device includes an upper rotating wheel, a lower rotating wheel, a band saw blade, a driving motor and a tension adjusting component. The upper rotating wheel is arranged at the upper part of the column through the tension adjusting component. The lower rotating wheel is arranged at the lower part of the column. The band saw blade is sleeved on the upper rotating wheel and the lower rotating wheel. The lower rotating wheel is connected to the rotating shaft of the driving motor through a first connecting shaft, and the first connecting shaft is connected to the column through a bearing. A rectangular cavity and a waist-shaped through hole are further provided on the column, and the waist-shaped through hole communicates with the rectangular cavity. The tension adjusting component includes a handwheel, a connecting block, a rotating rod, a sliding plate, a hand-tightening bolt and an anti-slip gasket. The connecting block is fixedly arranged at the top of the column. The rotating rod is connected to the connecting block through a bearing, one end of the rotating rod is connected to the handwheel, and the other end is connected to the sliding plate through a threaded fit with a threaded hole. The sliding plate is arranged in the rectangular cavity and can slide up and down in the rectangular cavity. The upper rotating wheel is connected to the sliding plate through a second connecting shaft. One end of the second connecting shaft is connected to the upper rotating wheel through a bearing, and the other end is connected to the sliding plate. The anti-slip gasket is sleeved on the threaded part of the hand-tightening bolt;
[0009] The cutting table device includes a cutting bottom plate, a set of first linear guide rails, a set of second linear guide rail pairs, a third linear guide rail pair and a fourth linear guide rail pair. The set of first linear guide rail pairs and the set of second linear guide rail pairs are symmetrically arranged on the cutting bottom plate. Two ends of the third linear guide rail pair are respectively connected to sliders on the set of first linear guide rail pairs. Two ends of the fourth linear guide rail pair are respectively connected to sliders on the set of second linear guide rail pairs. There are multiple sliders on the third linear guide rail pair and the fourth linear guide rail pair. Through holes are arranged on the guide rails of the third linear guide rail pair and the fourth linear guide rail pair, and the through holes are in the form of threaded holes. Locking screws matching with the through holes are arranged in the through holes to fix the positions of the third linear guide rail pair and the fourth linear guide rail pair.
[0010] Further, a contact block made of rubber material is also provided on each slider of the third linear guide rail pair and the fourth linear guide rail pair.
[0011] Further, a protective cover is also arranged on one side of the column integrally through a hinge connection.
[0012] Further, it also includes an adjusting plate and a set of contact members. One of the set of contact members is fixedly arranged at the bottom end of the adjusting plate, and the other is arranged on the column.
[0013] Further, the adjusting plate is provided with adjusting waist-shaped holes, wing nuts and fixing bolts. The fixing bolts pass through the column and the adjusting waist-shaped holes and are connected with the wing nuts to fix the adjusting plate on the column.
[0014] Further, the abutting member includes a fixed block, a connecting roller, a notch, a first bearing and a set of bolt rolling bearings. The connecting roller is arranged on the upper part of the fixed block and penetrates through the notch. The first bearing is arranged in the notch and its inner ring is connected with the connecting roller. A set of the bolt rolling bearings is arranged on the outer side of the fixed block and symmetrically arranged on both sides of the notch.
[0015] (III) Beneficial effects
[0016] The beneficial effects of the present utility model are as follows:
[0017] By providing the third linear guide pair and the fourth linear guide pair, the side edges of the plywood to be cut can be clamped to prevent excessive jitter during the cutting process, thereby improving the cutting quality. Description of the drawings
[0018] Figure 1 is the perspective view of the present utility model;
[0019] Figure 2 is the structural schematic diagram of the cutting device of the present utility model;
[0020] Figure 3 is the structural schematic diagram of the tension adjusting component of the present utility model;
[0021] Figure 4 is the structural schematic diagram of the cutting table device of the present utility model;
[0022] Figure 5 is the cross-sectional view of the present utility model;
[0023] Figure 6 is Figure 5 the enlarged view at A in
[0024] Figure 7 the structural schematic diagram of the abutting member of the present utility model.
[0025] Markings in the figure: 1 - base, 2 - cutting device, 3 - column, 4 - cutting table device, 5 - protective cover, 6 - adjusting plate, 7 - abutting member, 8 - adjusting waist-shaped hole, 9 - wing nut, 10 - fixing bolt;
[0026] 2a - upper runner, 2b - lower runner, 2c - band saw blade, 2d - drive motor, 2e - tension adjusting component, 2f - first connecting shaft, 2g - rectangular cavity, 2h - waist-shaped through hole, 2j - second connecting shaft;
[0027] 2ea-handle wheel, 2eb-connecting block, 2ec-turn rod, 2ed-slide plate, 2ee-hand screw bolt, 2ef-anti-slip pad;
[0028] 4a-cutting base plate, 4b-first linear guide pair, 4c-second linear guide pair, 4d-third linear guide pair, 4e-fourth linear guide pair, 4f-contact block;
[0029] 7a-fixed block, 7b-connecting roller, 7c-notch, 7d-first bearing, 7e-bolt rolling bearing. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] See also Figure 1-7 The plywood band saw shown in the figure comprises a base 1, characterized in that a cutting device 2, a column 3 and a cutting table device 4 are provided on the base 1, the column 3 is fixedly arranged on the base 1, and the cutting table device 4 is arranged on the column 3. The base 1 is used to be installed on a flat ground or an equipment rack, and the column 3 is mainly used to install the cutting device 2 and the cutting table device 4. The cutting device 2 is mainly used for cutting plywood, and the cutting table device 4 is used for placing and limiting the plywood to be cut.
[0033] The cutting device 2 includes an upper runner 2a, a lower runner 2b, a band saw blade 2c, a driving motor 2d and a tension adjusting assembly 2e. The upper runner 2a is arranged at the upper part of the column 3 through the tension adjusting assembly 2e, the lower runner 2b is arranged at the lower part of the column 3, the band saw blade 2c is sleeved on the upper runner 2a and the lower runner 2b, the lower runner 2b is connected to the rotating shaft of the driving motor 2d through a first connecting shaft 2f, and the first connecting shaft 2f is connected to the column 3 through a bearing. A rectangular cavity 2g and a waist-shaped through hole 2h are also provided on the column 3, and the waist-shaped through hole 2h communicates with the rectangular cavity 2g. When cutting plywood, the driving motor 2d rotates to drive the lower runner 2b to rotate, and at the same time drives the upper runner 2a to rotate together through the band saw blade 2c, so that the band saw blade 2c can continuously operate to cut the plywood through the saw teeth on the band saw blade 2c. After long-term use, the band saw blade 2c will be stretched, so the tension adjusting assembly 2e is provided to adjust the tension of the band saw blade 2c to ensure its normal operation.
[0034] The tension adjusting assembly 2e includes a handwheel 2ea, a connecting block 2eb, a rotating rod 2ec, a sliding plate 2ed, a hand-tightening bolt 2ee and an anti-slip gasket 2ef. The connecting block 2eb is fixedly arranged at the top of the column 3. The rotating rod 2ec is connected to the connecting block 2eb through a bearing, and one end of the rotating rod 2ec is connected to the handwheel 2ea, and the other end is connected to the sliding plate 2ed through a threaded fit with a threaded hole. The sliding plate 2ed is arranged in the rectangular cavity 2g and can slide up and down in the rectangular cavity 2g. The upper runner 2a is connected to the sliding plate 2ed through a second connecting shaft 2j. One end of the second connecting shaft 2j is connected to the upper runner 2a through a bearing, and the other end is connected to the sliding plate 2ed. The anti-slip gasket 2ef is sleeved on the threaded part of the hand-tightening bolt 2ee.
[0035] When adjusting the tension adjusting device 2d, the operator rotates the handwheel 2ea to drive the rotating rod 2ec to rotate. The end of the rotating rod 2ec, that is, the end close to the sliding plate 2ed, is provided with a thread and is connected to the sliding plate 2ed through a threaded connection with a threaded hole. During the rotation of the rotating rod 2ec, the depth of its penetration into the sliding plate 2ed also changes. And at this time, the position of the rotating rod 2ec relative to the column 2 does not change, so the rotating rod 2ec can pull the sliding plate 2ed to move up and down. At this time, the upper runner 2a connected to the sliding plate 2ed through the first connecting shaft 2f also moves up and down, thereby realizing the adjustment of the tension of the band saw blade 2c.
[0036] The cutting table device 4 includes a cutting bottom plate 4a, a set of first linear guide pairs 4b, a set of second linear guide pairs 4c, a third linear guide pair 4d and a fourth linear guide pair 4e. The set of first linear guide pairs 4b and the set of second linear guide pairs 4c are symmetrically arranged on the cutting bottom plate 4a. The two ends of the third linear guide pair 4d are respectively connected to the sliders on the set of first linear guide pairs 4b, and the two ends of the fourth linear guide pair 4e are respectively connected to the sliders on the set of second linear guide pairs 4c. There are multiple sliders on the third linear guide pair 4d and the fourth linear guide pair 4e.
[0037] The first linear guide pair 4b provided on the cutting table device 4 can drive the third linear guide pair 4d to move in the direction of the slider of the first linear guide pair 4b. Similarly, the second linear guide pair 4c can drive the fourth linear guide pair 4e to move in the movement direction of the slider of the second linear guide pair 4d, so as to achieve the purpose of clamping the two sides of the plywood to be cut. The stability of the plywood during cutting is improved, and the cutting quality is improved. Through holes are provided on the guide rails of the third linear guide pair 4d and the fourth linear guide pair 4e, and the through holes are set in the form of threaded holes. Locking screws are provided in the through holes to fix the positions of the third linear guide pair 4d and the fourth linear guide pair 4e. When locking, rotate the locking screw and make the end of the locking lock tightly against the cutting bottom plate 4a, so that the third linear guide pair 4d and the fourth linear guide pair 4e can be fixed.
[0038] Specifically, contact blocks 4f made of rubber material are also provided on the sliders of the third linear guide pair 4d and the fourth linear guide pair 4e.
[0039] In this implementation scheme, the main purpose of setting the contact blocks 4f made of rubber material is to protect the sides of the plywood from being damaged due to excessive clamping force.
[0040] Specifically, a protective cover 5 is also provided on one integrated side of the column 3 by means of hinge connection.
[0041] In this implementation scheme, the protective cover 5 is connected to the column 3 by a hinge for easy opening and closing, and the other side of the protective cover 5 is connected to the column 3 by a buckle, so as to protect the device provided on the column 3 and ensure the safety of the equipment during operation.
[0042] Specifically, it also includes an adjustment plate 6 and a group of abutment members 7, one of which is fixedly arranged at the bottom end of the adjustment plate 6, and the other is arranged on the column 3. The adjustment plate 6 is provided with an adjustment waist-shaped hole 8, a butterfly nut 9 and a fixing bolt 10, and the fixing bolt 10 passes through the column 3 and the adjustment waist-shaped hole 8 and is connected with the butterfly nut 9 to fix the adjustment plate 6 on the column 3. The abutment member 7 includes a fixing block 7a, a connecting roller 7b, a notch 7c, a first bearing 7d and a group of bolt rolling bearings 7e, the connecting roller 7b is arranged on the upper part of the fixing block 7a and passes through the notch 7c, the first bearing 7d is arranged in the notch 7c and its inner ring is connected with the connecting roller 7b, and a group of bolt rolling bearings 7e are arranged on the outer side of the fixing block 7a and symmetrically arranged on both sides of the notch 7c.
[0043] In this embodiment, the adjustment plate 6 is designed to be adjustable in position up and down, so that the staff can make adjustments according to different working conditions.
[0044] The designed abutment 7 is used to reduce the vibration of the band saw blade 2c during high-speed operation, and prevent excessive vibration from causing poor cutting quality. Specifically, the back side of the band saw blade 2c, that is, the other side of the sawtooth side, contacts the outer ring of the first bearing 7d, and the two side surfaces of the sawtooth bar 2c are arranged between the two bolt rolling bearings 7e, and the distance between the two bolt rolling bearings 7e is adaptively set. When the sawtooth bar 2c is working, its vibration can be limited by the two bolt rolling bearings 7e without excessive vibration, thereby ensuring the stability of cutting.
[0045] Working principle:
[0046] When cutting the plywood, the staff first puts one end of the plywood on the cutting base plate 4a, and the plywood fits the cutting base plate 4a, and then adjusts the positions of the third linear guide pair 4d and the fourth linear guide pair 4e according to actual needs. After the adjustment, the third linear guide pair 4d and the fourth linear guide pair 4e are fixed by locking screws to prevent position deviation during the cutting process. Then the staff pushes the plywood, and the band saw blade 2c on the cutting device 2 cuts the plywood.
[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0048] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A plywood band saw, comprising a base (1), characterized in that, A cutting device (2), a column (3) and a cutting table device (4) are provided on the base (1). The column (3) is fixedly arranged on the base (1), and the cutting table device (4) is arranged on the column (3). The cutting device (2) includes an upper runner (2a), a lower runner (2b), a band saw blade (2c), a driving motor (2d) and a tension adjusting component (2e). The upper runner (2a) is arranged on the upper part of the column (3) through the tension adjusting component (2e), the lower runner (2b) is arranged on the lower part of the column (3), the band saw blade (2c) is sleeved on the upper runner (2a) and the lower runner (2b), the lower runner (2b) is connected to the rotating shaft of the driving motor (2d) through a first connecting shaft (2f), and the first connecting shaft (2f) is connected to the column (3) through a bearing. A rectangular cavity (2g) and a waist-shaped through hole (2h) are further provided on the column (3), and the waist-shaped through hole (2h) communicates with the rectangular cavity (2g). The tension adjusting component (2e) includes a handwheel (2ea), a connecting block (2eb), a rotating rod (2ec), a sliding plate (2ed), a hand-tightening bolt (2ee) and an anti-slip gasket (2ef). The connecting block (2eb) is fixedly arranged at the top of the column (3), the rotating rod (2ec) is connected to the connecting block (2eb) through a bearing, one end of the rotating rod (2ec) is connected to the handwheel (2ea), and the other end is connected to the sliding plate (2ed) through a threaded fit with a threaded hole. The sliding plate (2ed) is arranged in the rectangular cavity (2g) and can slide up and down in the rectangular cavity (2g). The upper runner (2a) is connected to the sliding plate (2ed) through a second connecting shaft (2j), one end of the second connecting shaft (2j) is connected to the upper runner (2a) through a bearing, and the other end is connected to the sliding plate (2ed). The anti-slip gasket (2ef) is sleeved on the threaded part of the hand-tightening bolt (2ee). The cutting table device (4) includes a cutting bottom plate (4a), a set of first linear guide pairs (4b), a set of second linear guide pairs (4c), a third linear guide pair (4d), and a fourth linear guide pair (4e). The set of first linear guide pairs (4b) and the set of second linear guide pairs (4c) are symmetrically arranged on the cutting bottom plate (4a). The two ends of the third linear guide pair (4d) are respectively connected to the sliders on the set of first linear guide pairs (4b). The two ends of the fourth linear guide pair (4e) are respectively connected to the sliders on the set of second linear guide pairs (4c). There are multiple sliders on the third linear guide pair (4d) and the fourth linear guide pair (4e). Through holes are provided on the guide rails of the third linear guide pair (4d) and the fourth linear guide pair (4e), and the through holes are in the form of threaded holes. Locking screws are provided in the through holes to fix the positions of the third linear guide pair (4d) and the fourth linear guide pair (4e).
2. A veneer band saw according to claim 1, characterized in that: Rubber-made abutting blocks (4f) are further provided on the sliders of the third linear guide pair (4d) and the fourth linear guide pair (4e).
3. A veneer band saw according to claim 1, characterized in that: A protective cover (5) is also provided on one side of the column (3) integrally through hinge connection.
4. A veneer band saw according to claim 1, characterized in that: It further includes an adjusting plate (6) and a set of abutting members (7). One of the set of abutting members (7) is fixedly arranged at the bottom end of the adjusting plate (6), and the other is arranged on the column (3).
5. A veneer band saw according to claim 4, wherein: The adjusting plate (6) is provided with an adjusting waist-shaped hole (8), a wing nut (9), and a fixing bolt (10). The fixing bolt (10) passes through the column (3) and the adjusting waist-shaped hole (8) and is connected to the wing nut (9) to fix the adjusting plate (6) on the column (3).
6. A veneer band saw according to claim 4, characterized in that: The abutting member (7) includes a fixing block (7a), a connecting roller (7b), a notch (7c), a first bearing (7d), and a set of bolt rolling bearings (7e). The connecting roller (7b) is arranged on the upper part of the fixing block (7a) and penetrates through the notch (7c). The first bearing (7d) is arranged in the notch (7c) and its inner ring is connected to the connecting roller (7b). The set of bolt rolling bearings (7e) is arranged on the outer side of the fixing block (7a) and symmetrically arranged on both sides of the notch (7c).