Ingredient conveying device for mortar production

The integration of a vibration mechanism and mixing system addresses the issue of powder adhesion in weighing chambers, ensuring accurate measurement and improved mixing in sand mortar production systems.

CN223099567UActive Publication Date: 2025-07-15HENAN CHENGJUN BUILDING MATERIALS TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421723659.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-21
Publication Date
2025-07-15
Estimated Expiration
2034-07-21

AI Technical Summary

Technical Problem

In the existing mortar production equipment, mortar powder is prone to hang walls in the weighing chamber, resulting in inaccurate quantitative weighing and affecting the quality of mortar preparation.

Method used

A vibration structure and a linkage mixing mechanism are provided in the weighing mechanism to remove the raw materials of the wall by vibration of the eccentric wheel, and a complex stirring movement is achieved through the combination of the mixing rod and bevel gear to ensure that the raw materials are mixed evenly.

Benefits of technology

The precision of weighing and mixing effect are improved, the quantification and uniformity of mortar raw materials are ensured, and the quality of mortar preparation is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223099567U_ABST
Patent Text Reader

Abstract

The utility model discloses an ingredient conveying device for mortar production. The mortar mixing device comprises a rack and a mixing barrel, the material storage barrel is arranged at the upper part in the rack; the weighing mechanism is arranged below the material storage barrel, a weighing barrel is installed in the weighing mechanism, movable supporting blocks are installed at the lower ends of the two sides of the weighing barrel, pressure sensors are installed at the positions, corresponding to the lower portions of the movable supporting blocks, of the inner wall of the weighing mechanism, and a vibration mechanism is arranged above the movable supporting blocks; the residual mortar raw materials in the inner cavity of the weighing cylinder are discharged by shaking under collision; the conveying mechanism is arranged below the mixing barrel, the bottom of the conveying mechanism is communicated with the mixing barrel through a discharging pipe, and a mortar outlet is formed in the lower portion of the other end of the conveying mechanism. According to the scheme, the weighing mechanism with a vibration structure is provided, and the problem that mortar powder is prone to being hung on the wall in a weighing cavity in the quantitative weighing process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar production equipment, and particularly relates to a batching and conveying device for mortar production. Background Technique

[0002] The batching device for mortar production is a key component in the mortar production line. It is responsible for accurately measuring and mixing various raw materials required for producing mortar according to a predetermined formula ratio. The raw materials required for mortar production, such as cement, sand, additives, etc., are stored in their respective storage bins. The raw materials are transported from the storage bins to the batching device through conveying equipment. During the batching process, according to the preset formula ratio, various raw materials are successively added to the metering and batching bin.

[0003] For example, the Chinese authorized patent "A Dry-Mixed Mortar Batching and Quantitative Conveying Device" with the publication number CN218019370U includes a frame and a quantitative hopper arranged on the frame. The quantitative hopper slides on the frame in a direction away from or close to the ground. A scale line is arranged inside the quantitative hopper. An outlet pipe is arranged at one end of the quantitative hopper close to the ground. A sealing plate for blocking the outlet pipe is arranged inside the outlet pipe. The sealing plate slides on the quantitative hopper in a direction perpendicular to the length direction of the outlet pipe. A pushing component for pushing the sealing plate to move is arranged on the frame. A conveying component for transporting the batching discharged from the outlet pipe into the mixing device is arranged on the frame.

[0004] Although the above-mentioned prior art can achieve the proportioning and conveying of mortar raw materials, during the quantitative weighing process, since the mortar powder is prone to wall hanging in the weighing cavity, it will affect the weight of the subsequent raw materials entering, resulting in the problem of reduced mortar preparation quality. Therefore, it does not meet the existing requirements. For this reason, we propose a batching and conveying device for mortar production. Content of the Utility Model

[0005] The purpose of the utility model is to provide a batching and conveying device for mortar production to solve the problem that the mortar powder is prone to wall hanging in the weighing cavity during the quantitative weighing process of the batching and conveying device mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A batching and conveying device for mortar production includes a frame and a mixing cylinder, and the mixing cylinder is fixed at the lower end inside the frame; it further includes:

[0007] A storage cylinder, which is arranged above the inside of the frame. There are at least three groups of storage cylinders, and a mortar raw material addition port is arranged at the upper end of each storage cylinder;

[0008] A weighing mechanism is arranged below the storage bin. A weighing cylinder is installed inside the weighing mechanism. Movable support blocks are installed at the lower ends on both sides of the weighing cylinder. Pressure sensors are installed on the inner wall of the weighing mechanism corresponding to the lower sides of the movable support blocks, and the detection ends of the pressure sensors are in contact with the bottoms of the movable support blocks. A vibration mechanism is arranged above the movable support blocks, and jitters are formed under collision to discharge the residual mortar raw materials in the inner cavity of the weighing cylinder.

[0009] A conveying mechanism is arranged below the mixing cylinder. The bottom of the conveying mechanism is communicated with the mixing cylinder through a discharge pipe. A mortar outlet is arranged below the other end of the conveying mechanism.

[0010] Preferably, the vibration mechanism includes a third motor, and the third motor is fixed on the inner upper part of the weighing mechanism. An eccentric wheel is installed on the output shaft of the third motor, and the eccentric end of the eccentric wheel contacts the side surface of the weighing cylinder every time it rotates one circle.

[0011] Preferably, one end of the movable support block extends into the inner wall of the weighing cylinder, and the movable support block is slidably matched with the weighing cylinder. A spring is installed between the movable support block and the weighing cylinder.

[0012] Preferably, a first motor is fixedly installed at the middle position of the bottom of the mixing cylinder. A first rotating shaft is installed on the output shaft of the first motor, and the first rotating shaft extends into the mixing cylinder. First stirring rods are welded and fixed on both sides of the first rotating shaft at the inner end in the mixing cylinder.

[0013] Preferably, a sleeve is installed outside the first stirring rod, and the sleeve is rotatably connected with the first stirring rod. A second stirring rod is fixedly installed outside the sleeve. A bevel gear is fixedly arranged at the outer end of the sleeve. A toothed ring is arranged in the inner wall of the mixing cylinder, and the toothed ring is meshed with the bevel gear.

[0014] Preferably, a second motor is installed at one end of the conveying mechanism. A second rotating shaft extending into the conveying mechanism is installed on the output shaft of the second motor. Spiral conveying blades are fixedly arranged outside the second rotating shaft.

[0015] Preferably, corrugated hoses are installed between the storage bin and the weighing mechanism, and between the weighing mechanism and the mixing cylinder. Control valves are arranged at the upper ends of the corrugated hoses. The output end of the pressure sensor is connected to a single-chip microcomputer, and the output shaft of the single-chip microcomputer is connected to the control valve.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. The utility model is provided with a vibration structure in the weighing mechanism. The raw materials inside the storage bin enter the inside of the weighing bin through the corrugated hose. The movable support block applies pressure to the pressure sensor, so that the pressure sensor can accurately detect the weight of the incoming raw materials. After reaching the set value, the valve of the storage bin is closed, and the valve of the weighing bin is opened, so that the quantitatively measured mortar raw materials can enter the inside of the mixing bin. At the same time, the third motor is started, and its output shaft drives the upper eccentric wheel to rotate at a high speed. Every time the eccentric wheel rotates one circle, it will contact the weighing bin once. At a high frequency, the weighing bin will vibrate, so as to shake off the mortar raw materials adhering to the inner wall, ensuring that the weighing bin remains clean after detection, and providing a prerequisite for the accurate detection of subsequent mortar raw materials.

[0018] 2. The utility model is provided with a linkage type stirring mechanism. By starting the first motor, its output shaft drives the first rotating shaft to rotate, further driving the first stirring rods on both outer sides to rotate. The outer sleeves are used to mix the proportioned mortar raw materials in the horizontal direction to accelerate the full combination of each other. By installing bevel gears at one end of the sleeves, the bevel gears will do circular motion when the first stirring rods rotate, and engage with the toothed rings on the inner wall of the mixing bin, so that the sleeves are driven to rotate by themselves through the bevel gears. The upper and lower ends of the sleeve rods are provided with second stirring rods, and the rotation direction of the second stirring rods is perpendicular to that of the first stirring rods, so as to form a complex stirring motion inside the mixing bin, effectively improving the mixing effect between different mortar raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional view of the utility model;

[0020] Figure 2 is a schematic diagram of the internal structure of the utility model;

[0021] Figure 3 is of the utility model Figure 2 partial enlarged view of area A therein;

[0022] Figure 4 is of the utility model Figure 2 partial enlarged view of area B therein;

[0023] Figure 5 is a top view of the internal structure of the weighing mechanism of the utility model.

[0024] In the figure: 1, frame; 2, storage cylinder; 3, weighing mechanism; 4, mixing cylinder; 5, conveying mechanism; 6, corrugated hose; 7, weighing cylinder; 8, first motor; 9, first rotating shaft; 10, first stirring rod; 11, second motor; 12, second rotating shaft; 13, spiral conveying blade; 14, pressure sensor; 15, movable support block; 16, spring; 17, third motor; 18, eccentric wheel; 19, sleeve; 20, bevel gear; 21, toothed ring; 22, second stirring rod. Detailed implementation mode

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0026] Embodiment 1:

[0027] Please refer to Figure 1 and Figure 2 , an embodiment provided by the present invention: a batching and conveying device for mortar production, including a frame 1 and a mixing cylinder 4, and the mixing cylinder 4 is fixed at the lower end inside the frame 1. A first motor 8 is fixedly installed at the middle position of the bottom of the mixing cylinder 4. The output shaft of the first motor 8 is provided with a first rotating shaft 9, and the first rotating shaft 9 extends into the interior of the mixing cylinder 4. Both sides of the first rotating shaft 9 at the inner end inside the mixing cylinder 4 are welded and fixed with first stirring rods 10; further including:

[0028] A storage cylinder 2, which is arranged above the interior of the frame 1. There are at least three storage cylinders 2, and a mortar raw material adding port is provided at the upper end of each storage cylinder 2;

[0029] A weighing mechanism 3, which is arranged below the storage cylinder 2. A weighing cylinder 7 is installed inside the weighing mechanism 3. Movable support blocks 15 are installed at the lower ends on both sides of the weighing cylinder 7. A pressure sensor 14 is installed on the inner wall of the weighing mechanism 3 corresponding to the lower part of the movable support block 15, and the detection end of the pressure sensor 14 is in contact with the bottom of the movable support block 15. A vibration mechanism is arranged above the movable support block 15, and jitter is formed under collision to discharge the residual mortar raw materials in the inner cavity of the weighing cylinder 7;

[0030] The raw materials inside the storage cylinder 2 enter the inside of the weighing cylinder 7 through a pipeline. The movable support block 15 applies pressure to the pressure sensor 14, so that the weight of the entering raw materials can be accurately detected by the pressure sensor 14. After reaching the set value, the valve of the storage cylinder 2 is closed, and the valve of the weighing cylinder 7 is opened, so that the quantitatively measured mortar raw materials can enter the inside of the mixing cylinder 4

[0031] The conveying mechanism 5 is arranged below the mixing cylinder 4. The bottom of the conveying mechanism 5 is communicated with the mixing cylinder 4 through a discharge pipe. A mortar outlet is arranged below the other end of the conveying mechanism 5. A second motor 11 is installed at one end of the conveying mechanism 5. The output shaft of the second motor 11 is installed with a second rotating shaft 12 extending into the interior of the conveying mechanism 5. A spiral conveying blade 13 is fixedly arranged outside the second rotating shaft 12.

[0032] By starting the second motor 11, the second rotating shaft 12 is driven to rotate, and then the spiral conveying blade 13 is driven to rotate. The mixed mortar is discharged from the bottom of the mixing cylinder 4. Under the push of the spiral conveying blade 13, it is transported in a specified direction and finally discharged from the mortar outlet, realizing the transportation of the prepared mortar.

[0033] Embodiment 2:

[0034] Please refer to Figure 2 and Figure 3 The vibration mechanism includes a third motor 17, and the third motor 17 is fixed inside the weighing mechanism 3. The output shaft of the third motor 17 is installed with an eccentric wheel 18. Each time the eccentric end of the eccentric wheel 18 rotates one circle, it will contact the side surface of the weighing cylinder 7. One end of the movable support block 15 extends into the inner wall of the weighing cylinder 7, and the movable support block 15 is slidably matched with the weighing cylinder 7. A spring 16 is installed between the movable support block 15 and the weighing cylinder 7. Corrugated hoses 6 are installed between the storage cylinder 2 and the weighing mechanism 3, and between the weighing mechanism 3 and the mixing cylinder 4. A control valve is arranged at the upper end of the corrugated hose 6. The output end of the pressure sensor 14 is connected to the single-chip microcomputer, and the output shaft of the single-chip microcomputer is connected to the control valve;

[0035] Start the third motor 17. Its output shaft drives the upper eccentric wheel 18 to rotate at a high speed. Each time the eccentric wheel 18 rotates one circle, it will contact the weighing cylinder 7 once. At a high frequency, the weighing cylinder 7 will be vibrated, so that the mortar raw materials hanging on the inner wall will be shaken off, ensuring that the weighing cylinder 7 remains clean after detection, providing a prerequisite for the accurate detection of subsequent mortar raw materials.

[0036] Embodiment 3:

[0037] Please refer to Figure 2 、 Figure 4 and Figure 5 A sleeve 19 is installed outside the first stirring rod 10, and the sleeve 19 is rotatably connected to the first stirring rod 10. A second stirring rod 22 is fixedly installed outside the sleeve 19. A bevel gear 20 is fixedly arranged at the outer end of the sleeve 19. A toothed ring 21 is arranged in the inner wall of the mixing cylinder 4, and the toothed ring 21 is meshed with the bevel gear 20;

[0038] Turn on the first motor 8, the output shaft of which drives the first rotating shaft 9 to rotate, further driving the first stirring rods 10 on both outer sides to rotate, and using the outer sleeve 19 to mix the proportioned mortar raw materials in the horizontal direction to accelerate the full combination between each other. By installing a bevel gear 20 at one end of the sleeve 19, the bevel gear 20 will do a circular motion during the rotation of the first stirring rod 10, meshing with the toothed ring 21 on the inner wall of the mixing cylinder 4, thereby driving the sleeve 19 to rotate self - rotatably through the bevel gear 20. The upper and lower ends of the sleeve rod 19 are provided with second stirring rods 22, and the rotation direction of the second stirring rods 22 is perpendicular to that of the first stirring rods 10, thus forming a complex stirring motion inside the mixing cylinder 4.

[0039] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above - mentioned exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non - restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An ingredient conveying device for mortar production, comprising a frame (1) and a mixing cylinder (4), and the mixing cylinder (4) is fixed at the lower end inside the frame (1); It is characterized in that: It further includes: A storage cylinder (2), which is arranged above the inside of the frame (1), at least three groups of storage cylinders (2) are provided, and a mortar raw material adding port is provided at the upper end of each storage cylinder (2); A weighing mechanism (3), which is arranged below the storage cylinder (2), a weighing cylinder (7) is installed inside the weighing mechanism (3), movable support blocks (15) are installed at the lower ends on both sides of the weighing cylinder (7), a pressure sensor (14) is installed on the inner wall of the weighing mechanism (3) corresponding to the lower side of the movable support block (15), and the detection end of the pressure sensor (14) is in contact with the bottom of the movable support block (15). A vibration mechanism is arranged above the movable support block (15), and jitter is formed under collision to discharge the residual mortar raw materials in the inner cavity of the weighing cylinder (7); A conveying mechanism (5), which is arranged below the mixing cylinder (4), the bottom of the conveying mechanism (5) is communicated with the mixing cylinder (4) through a discharge pipe, and a mortar outlet is arranged below the other end of the conveying mechanism (5).

2. The batching and conveying device for mortar production according to claim 1, characterized in that: The vibration mechanism includes a third motor (17), and the third motor (17) is fixed on the inner upper part of the weighing mechanism (3). An eccentric wheel (18) is installed on the output shaft of the third motor (17), and the eccentric end of the eccentric wheel (18) will come into contact with the side surface of the weighing cylinder (7) every time it rotates one circle.

3. An ingredient conveying device for mortar production according to claim 2, characterized in that: One end of the movable support block (15) extends into the inner wall of the weighing cylinder (7), and the movable support block (15) is slidably matched with the weighing cylinder (7). A spring (16) is installed between the movable support block (15) and the weighing cylinder (7).

4. An ingredient conveying device for mortar production according to claim 1, characterized in that: A first motor (8) is fixedly installed at the middle position of the bottom of the mixing cylinder (4). A first rotating shaft (9) is installed on the output shaft of the first motor (8), and the first rotating shaft (9) extends into the mixing cylinder (4). First stirring rods (10) are welded and fixed on both sides of the first rotating shaft (9) at the inner end of the mixing cylinder (4).

5. An ingredient conveying device for mortar production according to claim 4, characterized in that: A sleeve (19) is installed outside the first stirring rod (10), and the sleeve (19) is rotatably connected with the first stirring rod (10). A second stirring rod (22) is fixedly installed outside the sleeve (19). A bevel gear (20) is fixedly arranged at the outer end of the sleeve (19). A toothed ring (21) is arranged in the inner wall of the mixing cylinder (4), and the toothed ring (21) is meshed with the bevel gear (20).

6. The batching and conveying device for mortar production according to claim 1, characterized in that: A second motor (11) is installed at one end of the conveying mechanism (5). A second rotating shaft (12) extending into the conveying mechanism (5) is installed on the output shaft of the second motor (11). A spiral conveying blade (13) is fixedly arranged outside the second rotating shaft (12).

7. An ingredient conveying device for mortar production according to claim 1, characterized in that: A corrugated hose (6) is installed between the material storage cylinder (2) and the weighing mechanism (3), and between the weighing mechanism (3) and the mixing cylinder (4). A control valve is provided at the upper end of the corrugated hose (6). The output end of the pressure sensor (14) is connected to the single-chip microcomputer, and the output shaft of the single-chip microcomputer is connected to the control valve.