Raw material premixing equipment for rubber production
The rubber production device addresses the issue of inaccurate measurement and uneven mixing by using a screw conveyor and spray nozzle to ensure precise and uniform mixing of solid and liquid raw materials, improving the quality of rubber production.
Patent Information
- Application Number
- CN202421996114.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-18
AI Technical Summary
In existing rubber production equipment, the measurement of solid raw materials is inaccurate, and the mixture of liquid raw materials and solid raw materials is uneven, making it difficult to meet the high requirements of the vulcanization process.
The weight of solid raw materials is monitored in real time by using a weighing sensor, and the solid raw materials are quantitatively added through the screw feed rod, and the liquid raw materials are atomized and sprayed out using a water pump and atomization spray head, and mixed with a stirring plate and scraper to ensure uniform premix.
Accurate measurement of solid raw materials and uniform distribution of liquid raw materials are achieved, and the quality and consistency of premixed rubber raw materials are improved.
Smart Images

Figure CN223099631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber production, and specifically relates to a raw material premixing device for rubber production. Background Art
[0002] Rubber products are widely used in various aspects of industry or life. During the processing of rubber products, vulcanization is often required. Due to high vulcanization requirements, there are strict requirements for the mixing and feeding of auxiliary materials. Therefore, during processing, it is necessary to premix the solid raw materials and liquid raw materials of rubber products.
[0003] After retrieval, the utility model patent with the publication number of CN211706775U discloses a rubber automatic metering and premixing device, which includes a mixing barrel, a stirring device, a solid feeding device and a liquid feeding device. The top of the mixing barrel is connected with a barrel cover through a plurality of sets of countersunk bolts, and the top of the barrel cover is connected with a stirring device, a feeding frame and a liquid feeding device. The feeding frame and the liquid feeding device are arranged on both sides of the stirring device. A solid feeding device adapted to the feeding frame is arranged in the mixing barrel. A rubber plug is plugged at the top of the feeding frame. The lower half of the mixing barrel is funnel-shaped, and the bottom end of the mixing barrel is communicated with a discharge pipe with a solenoid valve. The bottom end of the mixing barrel is also connected with a fixing device. The stirring device includes a rotating motor, a stirring shaft and stirring blades. The rotating motor is connected to the top of the barrel cover through screws. This rubber automatic metering and premixing device can not only quantitatively meter and feed liquid raw materials and solid raw materials, but also stir and mix them.
[0004] However, the above patent still has the following deficiencies: Due to the differences in size and shape of solid raw materials, it is not easy to ensure the accuracy of metering through a metering roller; and the liquid added in the liquid feeding device may only fall on the surface of a part of the solid raw materials, and it is not easy to ensure the uniform mixing of liquid raw materials and solid raw materials only by stirring. For this reason, we have proposed a raw material premixing device for rubber production. Summary of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a raw material premixing device for rubber production.
[0006] To solve the above problems, the utility model adopts the following technical solutions:
[0007] A raw material premixing device for rubber production, comprising a premixing tank, the top of the premixing tank is threadedly installed with a tank cover, the top surface of the tank cover is provided with a plurality of feeding holes, a stirring mechanism is arranged on the tank cover, the top surface of the tank cover is fixedly connected with a plurality of weighing frames, the top ends of the plurality of weighing frames are respectively fixedly installed with weighing sensors, the bottoms of the plurality of weighing sensors are fixedly connected with hooks, among which a liquid feeding mechanism is arranged on a plurality of the hooks, and the other hooks are respectively sleeved with a first hanging rod, the bottom end of the first hanging rod is fixedly connected with a storage barrel, the top of the storage barrel is fixedly connected with a mounting frame, the top surface of the mounting frame is fixedly installed with a first motor, the output end of the first motor extends into the inner cavity of the storage barrel and is fixedly connected with a spiral feeding rod, and the side surface of the bottom end of the spiral feeding rod is attached to the inner wall of the bottom of the inner cavity of the storage barrel.
[0008] As a preferred scheme of the present utility model, the liquid feeding mechanism includes a second hanging rod sleeved on the hook, the bottom end of the second hanging rod is fixedly connected with a liquid storage barrel, the bottom end of the liquid storage barrel is fixedly installed with a water pump, the input end of the water pump extends into the inner cavity of the liquid storage barrel, the output end of the water pump is fixedly connected with an atomizing nozzle, the outer side of the liquid storage barrel is sleeved with a transparent plate, and a scale is arranged on the outer side of the transparent plate.
[0009] As a preferred scheme of the present utility model, the stirring mechanism includes a second motor fixedly installed on the top surface of the tank cover, the output shaft of the second motor extends into the inner cavity of the premixing tank and is fixedly connected with a stirring rod, a plurality of stirring plates are fixedly connected to the side surface of the stirring rod, a scraping plate is fixedly connected to the side surface of the bottom end of the stirring rod, and the side surface of the scraping plate is attached to the inner wall of the premixing tank.
[0010] As a preferred scheme of the present utility model, a discharge valve is fixedly installed at the bottom of the premixing tank, and the top end of the discharge valve extends into the inner cavity of the premixing tank.
[0011] As a preferred scheme of the present utility model, a control panel is fixedly installed on the outer side of one of the weighing frames, and the control panel is electrically connected to the second motor, the weighing sensor, the first motor, and the water pump respectively.
[0012] As a preferred scheme of the present utility model, the plurality of feeding holes are concentrically arranged with the storage barrel and the liquid storage barrel respectively.
[0013] Compared with the prior art, the advantages of the present utility model are as follows:
[0014] (1) In this utility model, a storage barrel is used to temporarily store solid raw materials. The first motor drives the spiral feeding rod to rotate to add the solid raw materials in the storage barrel into the inner cavity of the premixing tank. In addition, a weighing sensor is used to weigh and control the weight of the solid raw materials in the storage barrel in real time, so as to specifically control the amount of solid raw materials added into the inner cavity of the premixing tank and ensure the accuracy of the metering and feeding of solid raw materials.
[0015] (2) In this utility model, a stirring plate and a scraping plate are used to stir the raw materials in the inner cavity of the premixing tank. The cooperation of a water pump and an atomizing nozzle is used to atomize and spray the liquid raw materials in the inner cavity of the storage barrel. The atomized liquid raw materials can better contact the solid raw materials, ensuring the quality of premixing. A weighing sensor is used to control the amount of liquid in the storage barrel in real time, ensuring the accuracy of the metering and feeding of liquid raw materials and improving the working quality of the raw material premixing equipment for rubber production. Description of the Drawings
[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 is a schematic sectional view of this utility model;
[0018] Figure 3 is a schematic diagram of the structure of the box cover of this utility model;
[0019] Figure 4 is a schematic sectional view of the storage barrel of this utility model;
[0020] Figure 5 is a schematic sectional view of the liquid storage barrel of this utility model.
[0021] Explanation of the reference numerals in the drawings:
[0022] 1. Premixing tank; 2. Box cover; 3. Stirring mechanism; 4. Weighing frame; 5. Weighing sensor; 6. Hook; 7. Feeding hole; 8. Liquid feeding mechanism; 9. First hanging rod; 10. Storage barrel; 11. Mounting frame; 12. First motor; 13. Spiral feeding rod; 14. Second hanging rod; 15. Liquid storage barrel; 16. Water pump; 17. Atomizing nozzle; 18. Transparent plate; 19. Scale; 20. Second motor; 21. Discharge valve; 22. Stirring rod; 23. Scraping plate; 24. Stirring plate; 25. Control panel. Detailed Embodiment
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Embodiment:
[0027] Please refer to Figures 1-5 , a raw material premixing device for rubber production, including a premixing tank 1. A tank cover 2 is threadedly installed on the top of the premixing tank 1. A plurality of feeding holes 7 are formed on the top surface of the tank cover 2. A stirring mechanism 3 is arranged on the tank cover 2. A plurality of weighing frames 4 are fixedly connected to the top surface of the tank cover 2. Weighing sensors 5 are respectively fixedly installed at the tops of the plurality of weighing frames 4. Hooks 6 are fixedly connected to the bottoms of the plurality of weighing sensors 5. A liquid feeding mechanism 8 is arranged on a plurality of the hooks 6, and a first hanging rod 9 is sleeved on other hooks 6 respectively. The bottom end of the first hanging rod 9 is fixedly connected to a storage cylinder 10. An installation frame 11 is fixedly connected to the top of the storage cylinder 10. A first motor 12 is fixedly installed on the top surface of the installation frame 11. The output end of the first motor 12 extends into the inner cavity of the storage cylinder 10 and is fixedly connected to a spiral feeding rod 13. The side of the bottom end of the spiral feeding rod 13 is in contact with the inner wall of the bottom of the inner cavity of the storage cylinder 10.
[0028] Specifically, please refer to Figure 3 and Figure 5, the liquid feeding mechanism 8 includes a second hanging rod 14 sleeved on the hanging hook 6. The bottom end of the second hanging rod 14 is fixedly connected with a liquid storage cylinder 15. A water pump 16 is fixedly installed at the bottom end of the liquid storage cylinder 15. The input end of the water pump 16 extends into the inner cavity of the liquid storage cylinder 15. The output end of the water pump 16 is fixedly connected with an atomizing nozzle 17. A perspective plate 18 is sleeved outside the liquid storage cylinder 15, and a scale 19 is arranged outside the perspective plate 18.
[0029] In this embodiment, the remaining amount of the liquid raw material in the inner cavity of the liquid storage cylinder 15 is controlled through the perspective plate 18 and the scale 19.
[0030] Specifically, please refer to Figures 1 to 3 , the stirring mechanism 3 includes a second motor 20 fixedly installed on the top surface of the box cover 2. The output shaft of the second motor 20 extends into the inner cavity of the premixing tank 1 and is fixedly connected with a stirring rod 22. A plurality of stirring plates 24 are fixedly connected to the side surface of the stirring rod 22. A scraping plate 23 is fixedly connected to the side surface of the bottom end of the stirring rod 22, and the side surface of the scraping plate 23 is attached to the inner wall of the premixing tank 1.
[0031] In this embodiment, the raw materials on the inner wall of the premixing tank 1 are scraped by the scraping plate 23 to ensure that the stirring plates 24 can stir all the raw materials in the inner cavity of the premixing tank 1.
[0032] Specifically, please refer to Figure 2 , a discharge valve 21 is fixedly installed at the bottom of the premixing tank 1, and the top end of the discharge valve 21 extends into the inner cavity of the premixing tank 1.
[0033] In this embodiment, the mixed raw materials in the inner cavity of the premixing tank 1 are discharged through the discharge valve 21.
[0034] Specifically, please refer to Figures 1 to 5 , a control panel 25 is fixedly installed outside one of the weighing frames 4. The control panel 25 is electrically connected to the second motor 20, the weighing sensor 5, the first motor 12, and the water pump 16 respectively.
[0035] In this embodiment, the second motor 20, the first motor 12, and the water pump 16 are controlled by the control panel 25, and at the same time, the data weighed by the weighing sensor 5 is displayed by the control panel 25.
[0036] Specifically, please refer to Figure 1 and Figure 2 , the plurality of feeding holes 7 are concentrically arranged with the storage hopper 10 and the liquid storage cylinder 15 respectively.
[0037] In this embodiment, it is ensured that the raw materials in the inner cavities of the storage hopper 10 and the liquid storage cylinder 15 can be smoothly added into the inner cavity of the premixing tank 1 through the feeding holes 7.
[0038] Working principle: When in use, first hang the material storage cylinder 10 and the liquid storage cylinder 15 on multiple hooks 6 respectively. Load solid raw materials into multiple material storage cylinders 10 and liquid raw materials into multiple liquid storage cylinders 15. At the same time, use multiple weighing sensors 5 to weigh the raw materials in the material storage cylinder 10 and the liquid storage cylinder 15. Then start the second motor 20 to drive the stirring rod 22, the scraper 23 and the stirring plate 24 to rotate. Additionally, start the first motor 12 to drive the spiral feeding rod 13 to rotate. The solid raw materials in the material storage cylinder 10 are introduced into the inner cavity of the premixing tank 1 through the spiral feeding rod 13. At the same time, use the weighing sensor 5 to detect the weight of the solid raw materials in the material storage cylinder 10 in real time to control the amount of solid raw materials added to the inner cavity of the premixing tank 1. Then start the water pump 16 to pump out the liquid raw materials in the inner cavity of the liquid storage cylinder 15, and use the atomizing nozzle 17 to atomize and spray the liquid raw materials, so that the atomized liquid raw materials come into contact with the solid raw materials. At the same time, cooperate with the stirring plate 24 to stir the raw materials to ensure the quality of premixing. Finally, when adding the liquid raw materials in the liquid storage cylinder 15, also use the weighing sensor 5 to weigh and control the liquid raw materials added from the liquid storage cylinder 15 to the premixing tank 1. At the same time, use the transparent plate 18 and the scale 19 to specifically control the liquid raw materials in the liquid storage cylinder 15, and that's it.
[0039] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improvement concept, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.
Claims
1. A raw material premixing device for rubber production, comprising a premixing tank (1), characterized in that: The top of the premixing box (1) is threadedly installed with a box cover (2). A plurality of feeding holes (7) are opened on the top surface of the box cover (2). A stirring mechanism (3) is arranged on the box cover (2). A plurality of weighing brackets (4) are fixedly connected to the top surface of the box cover (2). Weighing sensors (5) are respectively fixedly installed at the tops of the plurality of weighing brackets (4). Hooks (6) are fixedly connected to the bottoms of the plurality of weighing sensors (5). A liquid feeding mechanism (8) is arranged on a plurality of the hooks (6). First hanging rods (9) are respectively sleeved on the other hooks (6). A storage barrel (10) is fixedly connected to the bottom end of the first hanging rod (9). An installation frame (11) is fixedly connected to the top of the storage barrel (10). A first motor (12) is fixedly installed on the top surface of the installation frame (11). The output end of the first motor (12) extends into the inner cavity of the storage barrel (10) and is fixedly connected with a spiral feeding rod (13). The side surface of the bottom end of the spiral feeding rod (13) is in contact with the inner wall of the bottom of the inner cavity of the storage barrel (10).
2. The raw material premixing equipment for rubber production according to claim 1, characterized in that: The liquid feeding mechanism (8) includes a second hanging rod (14) sleeved on the hook (6). A storage liquid barrel (15) is fixedly connected to the bottom end of the second hanging rod (14). A water pump (16) is fixedly installed at the bottom end of the storage liquid barrel (15). The input end of the water pump (16) extends into the inner cavity of the storage liquid barrel (15). The output end of the water pump (16) is fixedly connected with an atomizing nozzle (17). A perspective plate (18) is sleeved on the outside of the storage liquid barrel (15). A scale (19) is arranged on the outside of the perspective plate (18).
3. The raw material premixing equipment for rubber production according to claim 2, wherein: The stirring mechanism (3) includes a second motor (20) fixedly installed on the top surface of the box cover (2). The output shaft of the second motor (20) extends into the inner cavity of the premixing box (1) and is fixedly connected with a stirring rod (22). A plurality of stirring plates (24) are fixedly connected to the side surface of the stirring rod (22). A scraping plate (23) is fixedly connected to the side surface of the bottom end of the stirring rod (22). The side surface of the scraping plate (23) is in contact with the inner wall of the premixing box (1).
4. The raw material premixing equipment for rubber production according to claim 1, wherein: A discharge valve (21) is fixedly installed at the bottom of the premixing box (1). The top end of the discharge valve (21) extends into the inner cavity of the premixing box (1).
5. The raw material premixing equipment for rubber production according to claim 3, characterized in that: A control panel (25) is fixedly installed on the outside of one of the weighing brackets (4). The control panel (25) is electrically connected to the second motor (20), the weighing sensor (5), the first motor (12), and the water pump (16) respectively.
6. An apparatus for premixing raw materials for rubber production according to claim 2, characterized in that: The plurality of feeding holes (7) are concentrically arranged with the storage barrel (10) and the storage liquid barrel (15) respectively.
Citation Information
Patent Citations
Automatic rubber metering and premixing device
CN211706775U