Calender for acrylic plate production
The acrylic sheet extrusion machine addresses thickness adjustment and adhesion issues by using a sliding top shell and lubrication system, ensuring precise thickness control and efficient production.
Patent Information
- Application Number
- CN202421715063.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Traditional calenders cannot adjust the thickness of the acrylic plate, and the rollers are prone to stick to the acrylic plate material, affecting the processing quality and efficiency.
The scale plate, pointer, electric push rod and water tank system are adopted to control the movement of the upper roller through the electric push rod, and the stripping liquid and coolant are sprayed out of the nozzle to achieve thickness adjustment and reduce adhesion.
Accurate control of acrylic plate thickness and reduce adhesions, improve production efficiency and save costs.
Smart Images
Figure CN223099769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acrylic sheet production, in particular to a calender for acrylic sheet production. Background Art
[0002] Acrylic sheet, also known as plexiglass sheet, is a plastic material with excellent transparency and weather resistance, and is widely used in fields such as billboards, display stands, interior decoration, fixture manufacturing, lamps, and aquariums. During the production process, the acrylic sheet needs to undergo a calendering process, where the acrylic sheet material is extruded and calendered to obtain the required thickness and surface quality. Therefore, the calender becomes one of the crucial equipment in the acrylic sheet production process.
[0003] However, although the traditional calender has the ability to extrude and form the acrylic sheet material, it cannot adjust different thicknesses. When acrylic sheets of different thicknesses are required, the machine needs to be stopped to replace the rollers, resulting in too low work efficiency. Even though a small number of calenders can adjust the thickness, their operation is complex and the accuracy is poor. At the same time, during the calendering process, the rollers are prone to adhesion to the acrylic sheet material, affecting the subsequent processing quality and production efficiency. Therefore, in view of this, the utility model proposes a calender for acrylic sheet production to improve the problems that the existing calender cannot adjust the thickness and the rollers are prone to adhesion to the acrylic sheet material. Content of the Utility Model
[0004] In order to overcome the shortcomings that the existing calender cannot adjust the thickness and the rollers are prone to adhesion to the acrylic sheet material, the purpose of the utility model is to provide a calender for acrylic sheet production.
[0005] A calender for acrylic sheet production includes a workbench, a base, a top shell, an upper roller, a lower roller, a scale plate, a pointer, a motor, an electric push rod, a water tank, a micro water pump, a spray head, and a conveying component. A first groove is provided in the middle of the workbench. A base is fixedly connected to the upper part of the first groove. The top shell is slidably connected to the upper part of the base. Electric push rods are fixedly installed at the four corners inside the base, with the telescopic rods of the electric push rods facing upwards, and the telescopic rods of the electric push rods are fixedly connected to the top shell. The upper roller is rotatably connected inside the top shell, and the lower roller is rotatably connected inside the base. Motors are fixedly installed at the rear parts of the base and the top shell, and the output shafts of the upper and lower motors are respectively fixedly connected to the upper roller and the lower roller. At least one scale plate is fixedly connected to the front and rear sides of the base, and the scale plate is slidably connected to the top shell. At least one pointer is fixedly connected to the front and rear sides of the top shell, and the pointer points to the scale plate. A water tank is fixedly connected to the lower part of the first groove. The water tank is divided into left and right compartments, and at least two micro water pumps are fixedly connected to both the left and right compartments. The upper part of the micro water pump is fixedly installed with a spray head. The left compartment of the water tank is filled with stripping liquid. Conveying components are fixedly connected to both the left and right parts of the base.
[0006] Optionally, a second groove is provided in the middle of the workbench. The second groove is located directly above the right compartment of the water tank and has the same size as the right compartment of the water tank. The right compartment of the water tank is filled with coolant.
[0007] Optionally, a spirit level is further included. A groove is provided in the middle of the pointer, and the spirit level is fixedly connected inside the groove.
[0008] Optionally, a baffle is further included. Baffles are fixedly connected to both the left and right sides of the first groove. A trapezoidal channel is formed between the two baffles, and a spray port is formed at the top of the two baffles. The micro water pump in the left compartment of the water tank is located directly below the trapezoidal channel.
[0009] Optionally, profiles and thickness detectors are further included. Profiles are fixedly connected to the upper side of the right part of the workbench, and at least two thickness detectors are fixedly connected to the right side surface of the profiles.
[0010] Optionally, a heating component is further included. The heating component is fixedly installed on the left part of the workbench.
[0011] The beneficial effects of the present utility model are as follows: The present utility model is provided with components such as a scale plate, a pointer, and a spirit level. When the electric push rod is started, the telescopic rod of the electric push rod drives the top shell to move up and down, and then drives the upper roller to move up and down. By observing the reading of the scale plate pointed by the pointer, the thickness of the acrylic plate can be accurately controlled easily and conveniently. At the same time, the spirit level can assist the operator in reading, judge whether the reading is accurate and whether the top shell is in a horizontal position. At the same time, components such as a water tank, a baffle, and a nozzle are provided. Multiple nozzles spray the stripping liquid upward to ensure that the lower surface of the lower roller is evenly covered, so as to reduce the adhesion of the acrylic plate material. And the liquid droplets intercepted by the two baffles drip downward and flow back into the water tank again, realizing the recycling of the stripping liquid and avoiding the excessive waste of the stripping liquid, thereby saving costs. Description of the Drawings
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0013] Figure 2 It is a structural schematic diagram of components such as the conveying component, the heating component, and the water tank of the present utility model.
[0014] Figure 3 It is a structural schematic diagram of components such as the profiles, the thickness detectors, and the motor of the present utility model.
[0015] Figure 4 It is a structural schematic diagram of components such as the top shell, the base, and the electric push rod of the present utility model.
[0016] Figure 5 It is a cross-sectional view of components such as the water tank, the micro water pump, and the workbench of the present utility model.
[0017] Marks in the attached drawings: 1: Workbench, 111: First groove, 112: Second groove, 2: Base, 3: Top shell, 4: Upper roller, 5: Lower roller, 6: Scale plate, 7: Pointer, 8: Motor, 9: Electric push rod, 10: Water tank, 11: Micro water pump, 12: Sprinkler head, 13: Conveyor assembly, 14: Level gauge, 15: Baffle, 16: Profile, 17: Thickness detector, 18: Heating assembly. Detailed implementation manners
[0018] The present utility model will be further described below in conjunction with specific embodiments. The illustrative embodiments and explanations of this utility model are used to explain the present utility model, but do not limit the present utility model.
[0019] A calender for acrylic sheet production, as Figures 1-5As shown in the figure, it includes a workbench 1, a base 2, a top shell 3, an upper roller 4, a lower roller 5, a scale plate 6, a pointer 7, a motor 8, an electric push rod 9, a water tank 10, a micro water pump 11, a spray head 12, a conveying component 13, a level 14, a baffle 15, a profile 16, a thickness detector 17 and a heating component 18. There is a first groove 111 in the middle of the workbench 1. The upper part of the first groove 111 is fixedly connected with the base 2. The upper part of the base 2 is slidably connected with the top shell 3. Electric push rods 9 are fixedly installed at the four corners inside the base 2. The telescopic rods of the electric push rods 9 face upwards, and the telescopic rods of the electric push rods 9 are fixedly connected with the top shell 3. The upper roller 4 is rotatably connected inside the top shell 3. A lubricating strip is installed on the upper roller 4, and the lubricating strip can reduce the adhesion on the surface of the upper roller 4. The lower roller 5 is rotatably connected inside the base 2. Motors 8 are fixedly installed at the rear parts of the base 2 and the top shell 3. The output shafts of the upper and lower motors 8 are respectively fixedly connected with the upper roller 4 and the lower roller 5. Two scale plates 6 are fixedly connected to the front and rear sides of the base 2 respectively. The two scale plates 6 are installed symmetrically left and right. The scale plates 6 are slidably connected with the top shell 3. Two pointers 7 are fixedly connected to the front and rear sides of the top shell 3 respectively. The two pointers 7 both point to the corresponding scale plates 6. There is a groove in the middle of the pointer 7, and a level 14 is fixedly connected inside the groove. The level 14 can assist the operator in reading the position indicated by the pointer 7, and judge whether the reading is accurate and whether the top shell 3 is in a horizontal position, preventing position deviation between the upper roller 4 and the lower roller 5, and thus ensuring the uniformity of the calendering process. The lower part of the first groove 111 is fixedly connected with the water tank 10. The water tank 10 is divided into left and right compartments. Eight micro water pumps 11 are fixedly connected inside both the left and right compartments. The eight micro water pumps 11 are evenly distributed in the front and rear directions. The upper part of the micro water pump 11 is fixedly installed with a spray head 12. The left compartment of the water tank 10 is filled with stripping liquid. Two baffles 15 are fixedly connected to both sides of the first groove 111. A trapezoidal channel is formed between the two baffles 15. The tops of the two baffles 15 form a spray port. The micro water pumps 11 in the left compartment of the water tank 10 are located directly below the trapezoidal channel. There is a second groove 112 in the middle of the workbench 1. The second groove 112 is located directly above the right compartment of the water tank 10 and has the same size as the right compartment of the water tank 10. The right compartment of the water tank 10 is filled with coolant. The upper right part of the workbench 1 is fixedly connected with a profile 16. Three thickness detectors 17 are fixedly connected to the right side of the profile 16. The three thickness detectors 17 respectively monitor the thickness of the front and rear sides and the middle of the acrylic board. The heating component 18 is fixedly installed on the left part of the workbench 1. The heating component 18 heats the acrylic board material, making the acrylic board material soften and more easily calendered into shape. Conveying components 13 are fixedly connected to both the left and right parts of the base 2. Start the electric push rod 9, and the telescopic rod of the electric push rod 9 expands and contracts, thereby driving the top shell 3 to move up and down. The top shell 3 slides up and down inside the base 2, thereby driving the upper roller 4 to move up and down, and thus can adjust the distance between the upper roller 4 and the lower roller 5. By observing the reading of the scale plate 6 pointed by the pointer 7, the thickness of the acrylic board can be accurately controlled easily and conveniently. Then start the motor 8 and the heating component 18,Pass the acrylic sheet material through the middle of the heating component 18, and at the same time, the conveying component 13 conveys the acrylic sheet material from left to right. When the acrylic sheet material passes through the gap between the upper roller 4 and the lower roller 5, start the micro water pump 11. The micro water pump 11 conveys the stripping liquid in the left compartment of the water tank 10 to the spray head 12, and it is sprayed out by the spray head 12. Multiple spray heads 12 spray the stripping liquid upward to ensure that the lower surface of the lower roller 5 is evenly covered, so as to reduce the adhesion of the acrylic sheet material. The liquid droplets intercepted by the two baffles 15 drip downward and flow back into the water tank 10 again, realizing the recycling of the stripping liquid, avoiding excessive waste of the stripping liquid, thus saving costs. At the same time, the micro water pump 11 conveys the coolant in the right compartment of the water tank 10 to the spray head 12, and it is sprayed out by the spray head 12. Multiple spray heads 12 spray the coolant upward, accelerating the cooling of the acrylic sheet material and improving the production efficiency. Finally, the acrylic sheet material is conveyed to the right end of the workbench 1, and the thickness detector 17 can detect the thickness of the acrylic sheet material to ensure that the product meets the specification requirements.
[0020] It should be understood that the above description is only for exemplary purposes and does not mean to limit the present invention. Those skilled in the art will understand that the variant forms of the present invention will be included within the scope of the claims herein.
Claims
1. A calender for producing acrylic sheets, comprising a workbench (1), a base (2), a top shell (3), an upper roller (4) and a lower roller (5). A first groove (111) is provided in the middle of the workbench (1). The base (2) is fixedly connected to the upper part of the first groove (111). The top shell (3) is slidably connected to the upper part of the base (2). The upper roller (4) is rotatably connected inside the top shell (3). The lower roller (5) is rotatably connected inside the base (2). It is characterized in that, It also includes a scale plate (6), a pointer (7), a motor (8), an electric push rod (9), a water tank (10), a micro water pump (11), a spray head (12) and a conveying assembly (13). Electric push rods (9) are fixedly installed at the four corners inside the base (2), the telescopic rods of the electric push rods (9) face upward, and the telescopic rods of the electric push rods (9) are fixedly connected to the top shell (3). Motors (8) are fixedly installed at the rear parts of the base (2) and the top shell (3), and the output shafts of the upper and lower motors (8) are respectively fixedly connected to the upper roller (4) and the lower roller (5). At least one scale plate (6) is fixedly connected to the front and rear sides of the base (2), the scale plate (6) is slidably connected to the top shell (3), and at least one pointer (7) is fixedly connected to the front and rear sides of the top shell (3). The pointer (7) points to the scale plate (6). A water tank (10) is fixedly connected to the lower part of the first groove (111). The water tank (10) is divided into left and right compartments, and at least two micro water pumps (11) are fixedly connected to both the left and right compartments. Spray heads (12) are fixedly installed on the upper parts of the micro water pumps (11). The left compartment of the water tank (10) is filled with stripping liquid. Conveying assemblies (13) are fixedly connected to both the left and right parts of the base (2).
2. The calender for producing acrylic sheets according to claim 1, characterized in that: A second groove (112) is provided in the middle of the workbench (1). The second groove (112) is located directly above the right compartment of the water tank (10) and has the same size as the right compartment of the water tank (10). The right compartment of the water tank (10) is filled with coolant.
3. The calender for producing acrylic sheets according to claim 2, wherein: It also includes a spirit level (14). A groove is provided in the middle of the pointer (7), and the spirit level (14) is fixedly connected inside the groove.
4. The calender for producing acrylic sheets according to claim 3, characterized in that: It also includes a baffle (15). Baffles (15) are fixedly connected to both the left and right sides of the first groove (111). A trapezoidal channel is formed between the two baffles (15), and the top parts of the two baffles (15) form a spray opening. The micro water pumps (11) in the left compartment of the water tank (10) are located directly below the trapezoidal channel.
5. The calender for producing acrylic sheets according to claim 4, characterized in that: It also includes a profile (16) and a thickness detector (17). A profile (16) is fixedly connected to the upper right part of the workbench (1), and at least two thickness detectors (17) are fixedly connected to the right side surface of the profile (16).
6. The calender for producing acrylic sheets according to claim 5, characterized in that: It also includes a heating assembly (18). A heating assembly (18) is fixedly installed on the left part of the workbench (1).