Energy-saving double-station cloth bubble film continuous packaging equipment

Abstract

The utility model discloses energy-saving type double-station continuous packaging equipment for cloth and an air bubble film. The energy-saving type double-station continuous packaging equipment is characterized in that a tabletop vacuum group adsorbs the air bubble film; cloth enters from the conveying inlet, and the conveying inlet is close to the table top vacuum set. The servo transverse cloth pushing mechanism is used for pushing cloth entering from the conveying inlet to the table top of the table top vacuum set; the first film placing station and the second film placing station are used for placing air bubble films with different widths; the servo film clamping mechanism pulls an air bubble film which is ready to enter the table top of the table top vacuum set; the gluing mechanism is used for synchronously spraying glue on the air bubble film which is pulled out of the servo film clamping mechanism and enters the table top of the table top vacuum set; and the film cutting assembly is used for cutting the air bubble film which is pulled out through the servo film clamping mechanism and flatly spread on the table top of the table top vacuum set. Due to the double-station design, the whole is flexible, and materials are saved; a traditional hot melting mode is changed into glue bonding, energy consumption is reduced, and equipment is more efficient; a traditional film penetrating mode is changed into a film connecting mode, frequent manual film penetrating is avoided, the film penetrating time is shortened, and higher efficiency is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of cloth packaging, and specifically relates to an energy-saving double-station continuous cloth bubble film packaging device. Background Art

[0002] The traditional bubble film packaging machines on the market have frequent film changing time, troublesome film threading, high energy consumption, and low overall efficiency.

[0003] A roll of bubble film with a diameter of about 1 meter can only be used for about 30 minutes, and the roll changing is frequent.

[0004] After the film is used up, the film threading needs to wind around multiple rollers, resulting in low efficiency.

[0005] The packaging method uses hot melt and requires a hot cutting knife, resulting in high energy consumption.

[0006] The present utility model is an improvement based on the above problems. Content of the Utility Model

[0007] To solve the problems raised in the above background art, the present utility model aims to provide an energy-saving double-station continuous cloth bubble film packaging device, with the purpose of changing the packaging process, improving the flexibility of the device, avoiding frequent manual film threading, reducing energy consumption, and improving the overall efficiency of the device.

[0008] The present utility model provides the following technical solution: An energy-saving double-station continuous cloth bubble film packaging device, comprising:

[0009] A tabletop vacuum group, on which the bubble film is adsorbed, and the vacuum group of the tabletop vacuum group sucks the bottom surface of the bubble film into a vacuum;

[0010] A conveying inlet, through which the cloth enters, and the conveying inlet is close to the tabletop vacuum group;

[0011] A servo transverse cloth pushing mechanism, which pushes the cloth entering from the conveying inlet onto the tabletop of the tabletop vacuum group;

[0012] A film placing station one and a film placing station two, for placing bubble films with different widths;

[0013] A film supply mechanism, which transports the bubble film from the film placing station one or the film placing station two to be ready to enter the tabletop of the tabletop vacuum group;

[0014] A servo film clamping mechanism, which pulls the bubble film ready to enter the tabletop of the tabletop vacuum group;

[0015] An adhesive applying mechanism, which synchronously sprays adhesive on the bubble film pulled out by the servo film clamping mechanism and entering the tabletop of the tabletop vacuum group;

[0016] A film cutting assembly, which cuts the bubble film that is pulled out by the servo film clamping mechanism and spreads flat on the tabletop of the tabletop vacuum group.

[0017] The beneficial effects of the present utility model are as follows:

[0018] ① The double-station design allows for the selection of bubble film specifications with two kinds of widths, which is overall flexible and saves materials;

[0019] ② By changing the traditional packaging method and changing the traditional hot-melt method to glue box sticking, the energy consumption is reduced and the equipment is more efficient;

[0020] ③ By changing the traditional film threading method to film splicing, the frequent manual film threading is avoided, the film threading time is reduced, and it is more efficient. Description of the Drawings

[0021] Figure 1 is a perspective view of the present utility model;

[0022] Figure 2 is Figure 1 an enlarged schematic view of the structure of reference numeral A in the middle;

[0023] Figure 3 is Figure 1 an enlarged schematic view of the structure of reference numeral B in the middle;

[0024] Figure 4 is a front view of the present utility model. Detailed Implementation Modes

[0025] Next, with reference to the drawings, a detailed description is given of an energy-saving double-station continuous bubble film packaging equipment for fabrics according to the present disclosure; to make the purpose, technical solution, and advantages of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are a part of the embodiments of the present disclosure, rather than all of the embodiments.

[0026] Therefore, the following detailed description of the embodiments of the present disclosure provided in conjunction with the drawings is not intended to limit the scope of the present disclosure that is claimed, but merely represents selected embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present disclosure.

[0027] Unless otherwise defined in the context, the singular form includes the plural form. Throughout the specification, the terms "including", "having", etc. are used herein to specify the presence of the described features, numbers, steps, operations, elements, components, or combinations thereof, but do not exclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof.

[0028] In addition, even though terms including ordinal numbers such as "first" and "second" may be used to describe various components, these components are not limited by these terms, and these terms are only used to distinguish one element from other elements. For example, without departing from the scope of the present disclosure, the first component may be referred to as the second component, and similarly, the second component may be referred to as the first component.

[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the disclosed product is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present disclosure.

[0030] Reference Figures 1 to 4 As shown, the present utility model discloses a specific embodiment of an energy-saving double-station cloth bubble film continuous packaging device, which has a packaging table 1 and a film feeding table 2. The packaging table 1 includes a tabletop vacuum group 11, a conveying inlet 12, a servo transverse moving cloth pushing mechanism 13, and a servo film clamping mechanism 14. The film feeding table 2 includes a film releasing station one 21, a film releasing station two 22, a film supplying mechanism 23, a film cutting assembly 24, and a gluing mechanism 25. In this embodiment, the bubble film roll at the film releasing station one 21 or the film releasing station two 22 is conveyed to the inlet end of the tabletop vacuum group 11 through the film supplying mechanism 23. Then, the servo film clamping mechanism 14 clamps the end of the bubble film and pulls it open and flattens it. While the bubble film is being pulled open, the gluing mechanism 25 applies glue to it. After it is flattened in place, the jaws of the servo film clamping mechanism 14 are loosened, and the tabletop vacuum group 11 adsorbs the bubble film onto the tabletop. Then, the servo transverse moving cloth pushing mechanism 13 pushes the cloth prepared at the conveying inlet 12 onto the tabletop of the tabletop vacuum group 11, and the film cutting assembly 24 cuts the bubble film. The servo transverse moving cloth pushing mechanism 13 continues to push the cloth in the same direction. Since the bubble film is coated with glue, the cloth is wrapped into a roll by the bubble film. Finally, the cloth is pushed by the servo transverse moving cloth pushing mechanism 13 into the next process. The above working process is controlled and completed by the control system.

[0031] Furthermore, in order to better pull open and flatten the end of the bubble film, a film feeding mechanism 26 is provided in cooperation with the film supplying mechanism 23 to convey the bubble film at the film releasing station one 21 or the film releasing station two 22 smoothly into the film supplying mechanism 23.

[0032] In order to enable the servo transverse moving cloth pushing mechanism 13 to operate smoothly during the transverse moving and cloth pushing process, a lifting mechanism 15 is provided on the servo transverse moving cloth pushing mechanism 13 to enable the servo transverse moving cloth pushing mechanism 13 to lift and lower in the vertical direction.

[0033] This embodiment is different from the traditional cloth packaging process. It does not require frequent manual film threading in the traditional process, thus improving the efficiency. It changes the traditional hot-melt method to glue bonding, reducing energy consumption.

[0034] Reference Figure 1 As shown, in some specific embodiments, the conveying direction of the conveyed cloth entering the conveying inlet 12 is set as the Y-axis direction, and the direction perpendicular to the conveying direction of the conveyed cloth entering the conveying inlet 12 is set as the X-axis direction. It is set that the X-axis and the Y-axis are on the same horizontal plane, and the direction perpendicular to the horizontal plane of the X-axis and the Y-axis is the Z-axis direction;

[0035] In the embodiment of this packaging device, it is assumed that the cloth and the bubble film roll are regular, that is, the cloth and the bubble film roll are in a cylindrical shape as a whole, and the two end faces are close to planes. Therefore, the Y-axis direction includes: the conveying direction of the conveyed cloth entering the conveying inlet 12, the direction in which the servo film clamping mechanism 14 clamps the end of the bubble film and pulls it flat. The X-axis direction includes: the direction in which the servo transverse cloth pushing mechanism 13 moves back and forth to push the cloth. The Z-axis direction includes: the lifting direction of the lifting mechanism 15;

[0036] Taking the Y-axis direction as the conveying direction of the conveyed cloth entering the conveying inlet 12, the conveying here is realized by driving the conveyor belt with a motor. The cloth enters the conveying inlet 12, and the conveyor belt moves to the left. When it reaches the specified position, the specified position controls the rotation of the motor through the control system, and the number of turns of the motor rotation is used to reach the specified position. The film supply roller of the film supply mechanism 23 is parallel to the X-axis. The film outlet of the film supply mechanism 23 is provided with a servo film clamping mechanism 14. The servo film clamping mechanism 14 clamps the end of the bubble film and pulls it flat. The direction in which it is pulled flat is the Y-axis direction. The finger cylinder 141 controlled by the control system provides power to stop the bubble film beside the cloth at the conveying inlet 12. In the Y-axis direction, the length of the bubble film should be longer than that of the cloth, and the redundant parts flowing out from both ends of the bubble film can wrap the cloth.

[0037] Furthermore, the finger cylinder 141 is connected to the clamping fingers 142 that clamp the end of the bubble film.

[0038] Furthermore, there are 4 clamping fingers 142. The 4 clamping fingers 142 are arranged in a straight line parallel to the X-axis. When the finger cylinder 141 works, the 4 clamping fingers 142 clamp the end of the bubble film at the same time, and another cylinder makes the finger cylinder 141 drive the clamping fingers 142 to move back and forth to clamp the end of the bubble film.

[0039] Reference Figure 1As shown, in some specific embodiments, the bubble wrap is stretched and flattened on a plane, which is the tabletop 111 of the tabletop vacuum group 11. To ensure the smooth lateral movement of the fabric onto the bubble wrap without any position change of the bubble wrap, and enable the fabric to be wrapped within the bubble wrap, the vacuum group of the tabletop vacuum group 11 provides vacuum, with the vacuum source being a vacuum pump. Vacuum channels are opened on the tabletop, and the bubble wrap is adsorbed onto the tabletop.

[0040] The stretching and flattening of the bubble wrap to the designated position on the tabletop 111 is achieved by controlling the cylinder through the control system.

[0041] After the bubble wrap is pulled to the designated position, it is cut by the film cutting assembly 24. The installation position of the film cutting assembly 24 is close to the film feeding mechanism 23 and is located below the film feeding mechanism 23. The cutting power of the film cutting assembly 24 comes from a cylinder, and the control system controls the cylinder to achieve cutting.

[0042] Reference Figure 1 As shown, in some specific embodiments, the servo lateral movement fabric pushing mechanism 13 is located on one side. The fabric is laterally moved onto the bubble wrap adsorbed on the tabletop through the servo lateral movement fabric pushing mechanism 13. The power source of the servo lateral movement fabric pushing mechanism 13 can be a motor, a cylinder, etc. The power source drives the push plate to push the fabric horizontally onto the bubble wrap. The back-and-forth lateral movement of the servo lateral movement fabric pushing mechanism 13 is in the Y-axis direction, and the control system controls power sources such as motors and cylinders to achieve the action.

[0043] Furthermore, to ensure the smooth progress of the lateral movement and fabric pushing process of the servo lateral movement fabric pushing mechanism 13, a lifting mechanism 15 is provided on the servo lateral movement fabric pushing mechanism 13. The power source can be a cylinder, and the control system controls the cylinder to achieve the action.

[0044] Reference Figure 1 As shown, in some specific embodiments, the lateral movement and fabric pushing process of the servo lateral movement fabric pushing mechanism 13 is carried out in the X-axis direction. In the present utility model, the fabric is coated with glue and wrapped by the gluing mechanism 25. Thus, the glue positions on the bubble wrap are set as the two side edges of the bubble wrap in the Y-axis direction. The lateral movement and fabric pushing achieve the circumferential wrapping of the fabric through glue adhesion, and the end faces are not discussed here.

[0045] Since the glue is sprayed on the two side edges of the bubble wrap, with the film feeding mechanism 23 as a reference, the gluing mechanism 25 is respectively located on both sides and above the film feeding mechanism 23, and the action is achieved through the control of the control system.

[0046] By changing the traditional packaging method, changing the traditional hot melt method to glue bonding reduces energy consumption and makes the equipment more efficient; changing the traditional film threading method to film connecting (glue) avoids frequent manual film threading, reduces the film threading time, and is more efficient.

[0047] Reference Figure 1 、 Figure 4As shown, in some specific embodiments, different cloth pieces require different widths. For convenient operation, film placement stations 21 and 22 are provided at the upper and lower positions on the film feeding table 2 to place bubble films with different widths. With the dual-station design, bubble film specifications with two widths can be selected, which is overall flexible and material-saving.

[0048] Reference Figure 1 、 Figure 4 As shown, in some specific embodiments, in order to better stretch and flatten the end of the bubble film, a film feeding mechanism 26 is provided in cooperation with the film supply mechanism 23. The film feeding mechanism 26 is located above the film supply mechanism 23 to make the film output more flat in cooperation with the film supply mechanism 23.

Claims

1. An energy-saving double-station continuous packaging equipment for fabric bubble film, characterized in that Comprising: A tabletop vacuum unit, on the tabletop of which a bubble film is adsorbed, and the vacuum unit of the tabletop vacuum unit sucks air from the bottom surface of the bubble film; A conveying inlet through which the cloth enters, and the conveying inlet is close to the tabletop vacuum unit; A servo transverse cloth-pushing mechanism that pushes the cloth entering from the conveying inlet onto the tabletop of the tabletop vacuum unit; A film placement station one and a film placement station two for placing bubble films of different widths; A film supply mechanism that conveys the bubble film from the film placement station one or the film placement station two and prepares it to enter the tabletop of the tabletop vacuum unit; A servo film-clamping mechanism that pulls the bubble film ready to enter the tabletop of the tabletop vacuum unit; A glue application mechanism that simultaneously sprays glue on the bubble film pulled out by the servo film-clamping mechanism and entering the tabletop of the tabletop vacuum unit; A film cutting assembly that cuts the bubble film pulled out by the servo film-clamping mechanism and spread flat on the tabletop of the tabletop vacuum unit.

2. The energy-saving double-station continuous packaging equipment for cloth bubble film according to claim 1, characterized in that: Comprising a lifting mechanism that is connected to the servo transverse cloth-pushing mechanism to enable the servo transverse cloth-pushing mechanism to move up and down in the vertical direction.

3. An energy-saving double-station continuous packaging device for cloth bubble film according to claim 1, characterized in that: The film feeding mechanism conveys the bubble film from the film placement station one or the film placement station two and prepares it to enter the film supply mechanism.

4. An energy-saving double-station continuous packaging device for fabric bubble film according to claim 1, characterized in that: The film placement station one and the film placement station two are in the vertical direction.

5. An energy-saving double-station continuous packaging device for fabric bubble film according to claim 1, characterized in that: The glue application mechanisms are respectively located on both sides and simultaneously spray glue on both side edges of the upper surface of the bubble film pulled by the servo film-clamping mechanism and entering the tabletop of the tabletop vacuum unit.

6. The energy-saving double-station continuous packaging equipment for fabric bubble film according to claim 1, characterized in that: A suction channel is provided on the tabletop of the tabletop vacuum unit, and the vacuum unit is started to adsorb the bubble film on the tabletop.

7. An energy-saving double-station continuous packaging device for cloth bubble film according to claim 6, characterized in that: The tabletop vacuum unit includes a vacuum pump that provides power.

8. An energy-saving double-station continuous packaging equipment for fabric bubble film according to claim 1, wherein: The servo film-clamping mechanism includes a finger cylinder.

9. An energy-saving double-station continuous packaging device for cloth bubble film according to claim 8, characterized in that: The finger cylinder is connected to clamping fingers that hold the end of the bubble film, and the number of clamping fingers is 4.

10. An energy-saving double-station continuous packaging device for fabric bubble film according to claim 9, characterized in that: The 4 clamping fingers are arranged in a straight line.

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