Intelligent production line for coiled materials

Abstract

An intelligent coiled material production line comprises a compound machine, a guide rail, a plurality of RGV trolleys, a material storage mechanism, a rewinding mechanism and a sorting mechanism. The RGV trolley is arranged in the guide rail and can move along the guide rail; the guide rails comprise first guide rails, second guide rails and third guide rails; a first conveying belt is mounted on one side of the compound machine, the output end of the first conveying belt is arranged on one side of the input end of the first guide rail, and the output end of the first guide rail is arranged on one side of the input end of the storage mechanism; the output end of the storage mechanism is connected with the input end of the second guide rail, the third guide rail is arranged in the rewinding mechanism, the input end of the third guide rail is arranged on one side of the second guide rail, and the output end of the rewinding mechanism is connected with the input end of the sorting mechanism. By means of the production line, the automation degree during coiled material generation can be effectively improved, different devices can be in butt joint through the RGV, the generation efficiency is improved, and the production time is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of coil production, in particular to an intelligent coil production line. Background Art

[0002] In the industries of sexual health materials, medical dressings, special composite materials, waterproof coiled materials, etc., it is necessary to use processed coiled materials or sheets to prepare products. Compared with sheets, the processing of coiled materials is more complex. It is necessary to first stretch the coiled material into a shape suitable for spraying the surface, then dry it, and then rewind it to reduce the volume of the coiled material.

[0003] The prior art mostly uses manual pulling, then transports it to the spraying production line, and after spraying, it is manually transported to the drying production line and the cutting production line. The handover between multiple production devices is restricted by manual work, resulting in too low production efficiency and serious waste of production time. Summary of the Utility Model

[0004] Aiming at the above defects, the purpose of the utility model is to provide an intelligent coil production line, which reduces the restrictions on the handover between different processes, transports the coil through different RGV cars, and improves the automation degree during coil production.

[0005] To achieve this purpose, the utility model adopts the following technical solutions: An intelligent coil production line includes a laminator, a guide rail, several RGV cars, a storage mechanism, a rewinding mechanism, and a sorting mechanism;

[0006] The RGV car is arranged in the guide rail and can move along the guide rail;

[0007] The guide rail includes a first guide rail, a second guide rail, and a third guide rail;

[0008] One side of the laminator is equipped with a first conveyor belt. The output end of the first conveyor belt is arranged on one side of the input end of the first guide rail, and the output end of the first guide rail is arranged on one side of the input end of the storage mechanism;

[0009] The output end of the storage mechanism is connected to the input end of the second guide rail. The third guide rail is arranged in the rewinding mechanism. The input end of the third guide rail is arranged on one side of the second guide rail. The output end of the rewinding mechanism is connected to the input end of the sorting mechanism.

[0010] Preferably, the storage mechanism includes a first track, and the first track is arranged between storage racks;

[0011] A handling device, the handling device is movably installed in the first track, and a lifting device and a translation device are installed on the handling device;

[0012] The lifting device is drivingly connected to the translation device to drive the translation device to perform lifting movement;

[0013] The translation device includes a first moving mechanism and a second moving mechanism. The first moving mechanism is used to place the coil and drive the coil to move in a direction perpendicular to the first track. The second moving mechanism is movably connected to the first moving mechanism, and the second moving mechanism drives the first moving mechanism to move in a direction perpendicular to the first track.

[0014] Preferably, the second moving mechanism includes a support member, a ball screw, a first power assembly, a screw nut, and a connecting member;

[0015] The first power assembly and the ball screw are installed on the support member, the support member is fixed to the handling device, the first power assembly is drivingly connected to the ball screw, the length direction of the ball screw is perpendicular to the length direction of the first track, the screw nut is sleeved on the outer surface of the ball screw, and the connecting members are respectively fixed on the opposite sides of the screw nut, and the mounting ends of the connecting members are connected to the first moving mechanism;

[0016] The support member is further provided with a second track, the length direction of the second track is perpendicular to the length direction of the first track, the second track is located on the left and right sides of the ball screw, and pulleys are provided at the bottom of the first moving mechanism, and the pulleys are movably installed in the second track;

[0017] The connecting member includes a fork, a pin driving oil cylinder, and a pin. The bottom end of the fork is fixed to the outside of the screw nut, the pin driving oil cylinder is fixed to the side of the fork facing away from the first moving mechanism, the movable end of the pin driving oil cylinder passes through the fork, and the pin is installed;

[0018] When the pin driving oil cylinder extends, the pin is inserted into the first moving mechanism;

[0019] When the pin driving oil cylinder retracts, the pin is withdrawn from the first moving mechanism.

[0020] Preferably, the first moving mechanism includes a second power assembly, a driving roller, a driven roller, a belt, two first cross beams, and a housing. The two first cross beams are arranged opposite to each other inside the housing. The length direction of the housing is perpendicular to the length direction of the first track. The driving roller and the driven roller are respectively arranged at the two ends of the two first cross beams, and a belt is tensioned between the driving roller and the driven roller;

[0021] The second power assembly is arranged inside the housing, and the second power assembly is drivingly connected to the driving roller;

[0022] The bottom of the outer shell is provided with the pulleys;

[0023] It further includes a support mechanism, the support mechanism is fixed to the support member, the support mechanism is located on both sides of the first moving mechanism, and the horizontal height of the support mechanism is higher than that of the first moving mechanism, and the support mechanism is used to provide a supporting force for the coil material;

[0024] The support mechanism includes a fixed rod and a top plate, the fixed rod includes a first rod body and a second rod body, the bottom of the first rod body is fixed to the support member, the top of the first rod body is inclined and connected with the second rod body in the direction of the second moving mechanism, the top of the second rod body is fixed with the top plate, and the top plate extends along the length direction of the second moving mechanism.

[0025] Preferably, the rewinding mechanism includes a rewinder, a pusher device and a finished product conveyor belt. The two sides of the third guide rail are symmetrically provided with the rewinder respectively. The pusher device is arranged above the third guide rail and is located between the two winders. The pusher device is used to push the coil material to both sides and push the coil material on the third guide rail to the rewinder;

[0026] The finished product conveyor belt is connected to the output ends of multiple winders on the same side.

[0027] Preferably, the pusher device includes a first frame, a swing frame, a power member and two lifting components;

[0028] The first frame is arranged above the third guide rail;

[0029] The swing frame is swingably mounted on the first frame. The swing frame is provided with a power input end, a hinge part, a first swing arm and a second swing arm. The hinge part is hinged to the first frame. The first swing arm and the second swing arm are symmetrically distributed on the left and right sides of the hinge part. The end of the first swing arm is provided with a first coil pushing roller, and the end of the second swing arm is provided with a second coil pushing roller. The power input end is connected to the output end of the power member, and the power member is used to drive the swing frame to swing left and right on the first frame;

[0030] The two lifting components are symmetrically distributed in the lower area of the swing frame with the hinge part as the center, and the lifting components are used to lift the materials;

[0031] The swing of the swing frame is used to drive the first coil pushing roller to push the materials on the right lifting component, or to drive the second coil pushing roller to push the materials on the left lifting component.

[0032] Preferably, the lifting assembly includes a flap, a lifting cylinder, a support portion, and a first mounting seat;

[0033] The first mounting seat is fixedly installed at the bottom of the first frame, the lifting cylinder is fixedly installed on the first mounting seat, one end of the support portion is fixedly installed at the top of the first mounting seat, the other end of the support portion abuts against the bottom of one end of the flap, and the middle or the other end of the flap is connected to the output end of the lifting cylinder;

[0034] The lifting cylinder is used to push and lift the middle or the other end of the flap, and the flap is used to carry materials;

[0035] It further includes a first sill, and the first sill is arranged between the flap and the support portion;

[0036] It further includes a movable base, one end of the movable base is fixedly installed on the lower surface of the top of the first frame, and the other end of the movable base is rotatably connected to the hinge portion of the swing frame;

[0037] It further includes a second cross beam, the second cross beam is spaced apart and distributed on the top of the first frame, and the movable base is fixedly installed on the lower surface of the second cross beam;

[0038] The power member includes a first power sub-member and a second power sub-assembly;

[0039] The first power sub-member and the second power sub-assembly are respectively arranged at both ends of the top of the first frame in the front-rear direction;

[0040] The first power sub-member includes a second cylinder, a third cylinder, and a transmission block. The two output ends of the second cylinder and the third cylinder are horizontally opposite to each other. One end of the transmission block is fixedly connected to the output end of the second cylinder, the other end of the transmission block is fixedly connected to the output end of the third cylinder, and the transmission block is hinged to the power input end of the swing frame;

[0041] The swing frame is an inverted Y-shaped metal member. The power input end is arranged at the top of the inverted Y-shaped metal member, the hinge portion is arranged in the middle of the inverted Y-shaped metal member, and the first swing arm and the second swing arm are respectively the two bifurcated arms at the bottom of the inverted Y-shaped metal member.

[0042] Preferably, the sorting mechanism includes a turning machine, a centralized conveyor belt, a packaging machine, a discharging device, a distributing conveyor belt, and a finished product storage box;

[0043] The turning machine is arranged between the finished product conveyor belt and the centralized conveyor belt;

[0044] The packaging machine is arranged on one side of the centralized conveyor belt. The output end of the packaging machine is connected to the input end of the unloading device. The output end of the unloading device is connected to the material distribution conveyor belt. A plurality of finished product storage boxes are arranged at equal distances along the length direction of the material distribution conveyor belt.

[0045] Preferably, the unloading device includes a second rack, a transportation mechanism, a pushing and rolling plate, a lifting mechanism, and a flipping mechanism;

[0046] The transportation mechanism is erected on the upper surface of the second rack, and the transportation mechanism is used for transporting the coil material;

[0047] The lifting mechanism is installed on the second rack, and the lifting mechanism is located at the output end of the transportation mechanism. The output surface of the lifting mechanism is hinged with the pushing and rolling plate. The pushing and rolling plate is used for receiving the material at the output end of the transportation mechanism, and the lifting mechanism is used for lifting the material on the pushing and rolling plate;

[0048] The output end of the flipping mechanism is connected to the pushing and rolling plate, and the flipping mechanism is used for driving the pushing and rolling plate to reciprocally flip relative to the output surface of the lifting mechanism;

[0049] The lifting mechanism includes a lifting cylinder, a driving connecting rod, a support platform, and a hinge piece;

[0050] The driving connecting rod is vertically arranged. The output end of the lifting cylinder is connected to the bottom of the driving connecting rod, and the top of the driving connecting rod is fixedly connected to the bottom of the support platform; the support platform is hinged to the pushing and rolling plate through the hinge piece;

[0051] The lifting cylinder is used for driving the driving connecting rod to lift and lower in the vertical direction. The lifting and lowering of the driving connecting rod is used for driving the support platform to lift and lower in the vertical direction, and the support platform is used for installing the pushing and rolling plate;

[0052] The flipping mechanism includes a mounting plate, a flipping cylinder, a flipping connecting rod, and a second mounting seat;

[0053] The mounting plate is vertically arranged and one side of the mounting plate is fixedly installed on one side of the support platform. The second mounting seat is fixedly installed on the mounting plate. The flipping cylinder is vertically installed on the second mounting seat. The output end of the flipping cylinder is connected to one end of the flipping connecting rod, and the other end of the flipping connecting rod is hinged to the pushing and rolling plate. The flipping cylinder is used for driving the pushing and rolling plate to flip.

[0054] Preferably, the number of the jacking mechanisms and the flipping mechanisms is at least two. One jacking mechanism and one flipping mechanism form a first combination, and another jacking mechanism and another flipping mechanism form a second combination. The first combination is arranged on the left side of the rear end of the second frame, and the second combination is arranged on the right side of the rear end of the second frame;

[0055] It further includes an installation platform, which is horizontally arranged at the rear end of the second frame. The installation platform fixedly installs the second frame, and the jacking mechanism is installed on the installation platform;

[0056] The conveying mechanism includes a conveyor belt, a plurality of transmission shafts, a conveying motor and a plurality of supports.

[0057] The plurality of supports are evenly distributed on the upper surface of the second frame. The plurality of transmission shafts are rotatably arranged on the upper surface of the second frame along the front-rear direction through the plurality of supports. The same conveyor belt is sleeved outside the two transmission shafts that are arranged opposite to each other in the front and rear. The conveying motor is installed on the second frame, and the output end of the conveying motor is connected to any one of the transmission shafts. The conveying motor is used to drive the transmission shaft to rotate, and the rotation of the transmission shaft drives the rotation of the conveyor belt.

[0058] It further includes at least two deceleration devices, which are arranged on both sides of the second frame close to the jacking mechanism. One deceleration device is fixedly installed on the left side of the second frame, and the other deceleration device is fixedly installed on the right side of the second frame. The deceleration device is used to reduce the speed of the coiled material;

[0059] The deceleration device includes a deceleration cylinder, a deceleration lead screw and a deceleration convex part. The deceleration cylinder is fixedly installed on the side of the second frame. One end of the deceleration lead screw is connected to the output end of the deceleration cylinder, and the other end of the deceleration lead screw is fixedly connected to the deceleration convex part;

[0060] The deceleration cylinder is used to drive the deceleration lead screw to lift in the vertical direction. The lifting of the deceleration lead screw is used to drive the deceleration convex part to lift in the vertical direction. The deceleration convex part is used to reduce the speed of the coiled material;

[0061] The coiled material pushing plate includes a main plate, two sub-plates and a bottom plate. One side of one sub-plate is fixedly connected to the front side of the main plate, and one side of the other sub-plate is fixedly connected to the rear side of the main plate. The two sub-plates are inclined upward. The main plate is fixedly installed above the bottom plate. The front side of the bottom plate is hinged to the jacking mechanism, and the rear side of the bottom plate is connected to the flipping mechanism;

[0062] It further includes at least two separating cylinders, a second bolster, at least two mounting beams and two separating connecting rods;

[0063] The second bolster is horizontally arranged below the side of the transport mechanism away from the jacking mechanism, and the two separating cylinders are horizontally and symmetrically arranged on the left and right sides of the second bolster; the output end of the separating cylinder is connected to the bottom of the separating link, and the top of the separating link is fixedly connected to the bottom of the mounting beam; the top of the mounting beam is fixedly connected to the bottom of the transport mechanism; one mounting beam is arranged on the left side of the transport mechanism, and the other mounting beam is arranged on the right side of the transport mechanism;

[0064] The separating cylinder is used to drive the separating link to lift in the vertical direction, and the lifting of the separating link is used to drive the front part of the transport mechanism to lift in the vertical direction.

[0065] One of the above technical solutions has the following advantages or beneficial effects: The production line of the present utility model can effectively improve the automation degree during the production of coils. The interaction between different devices can be docked through the RGV trolley, which improves the production efficiency and saves production time. Brief Description of the Drawings

[0066] Figure 1 is a schematic structural view of an embodiment of the present utility model.

[0067] Figure 2 is a schematic structural view of the storage mechanism in an embodiment of the present utility model.

[0068] Figure 3 is a side view of the storage mechanism in an embodiment of the present utility model.

[0069] Figure 4 is a top view of the storage mechanism in an embodiment of the present utility model.

[0070] Figure 5 is a sectional view of the storage mechanism in an embodiment of the present utility model.

[0071] Figure 6 is a schematic structural view of the second moving mechanism in an embodiment of the present utility model.

[0072] Figure 7 is a schematic structural view of the pushing device in an embodiment of the present utility model;

[0073] Figure 8 is a side view of the pushing device in an embodiment of the present utility model

[0074] Figure 9 is Figure 8 a partial enlarged view of area A in;

[0075] Figure 10 is the top view of the pusher device in an embodiment of the present utility model;

[0076] Figure 11 is the structural schematic diagram of the unloading device in an embodiment of the present utility model;

[0077] Figure 12 is Figure 11 the partial enlarged view of area B in;

[0078] Figure 13 is Figure 11 the partial enlarged view of area C in;

[0079] Figure 14 is the side view of the unloading device in an embodiment of the present utility model;

[0080] Figure 15 is Figure 14 the partial enlarged view of area D in;

[0081] Wherein: compound machine 1, first conveyor belt 2;

[0082] first guide rail 31, second guide rail 32, third guide rail 33;

[0083] RGV trolley 4;

[0084] storage mechanism 5;

[0085] first track 51, handling device 52, vehicle frame 521, driven wheel 522, driving wheel 523, third power assembly 524, speed reducer 525, connecting shaft 526;

[0086] lifting device 53, support frame 531, cross bar 5311, first cylinder 532, sprocket 533, chain 534;

[0087] translation device 54;

[0088] first moving mechanism 541, second power assembly 5411, driving roller 5412, driven roller 5413, belt 5414, first cross beam 5415, housing 5416;

[0089] second moving mechanism 542, support 5421, ball screw 5422, screw nut 5423, connecting piece 5424, fork 54241, pin driving oil cylinder 54242, pin 54243;

[0090] second track 55, pulley 56;

[0091] support mechanism 57, fixed rod 571, first rod body 5711, second rod body 5712, top plate 572, storage rack 58;

[0092] Rewinding mechanism 6;

[0093] Rewinder 61, pusher device 62;

[0094] First frame 621, movable base 6211, second crossbeam 6212;

[0095] Swinging frame 622, power input end 6221, hinged part 6222, first swing arm 6223, second swing arm 6224, first coil pushing roller 6225, second coil pushing roller 6226, auxiliary roller 6227;

[0096] Power member 623, first power sub - member 6231, second cylinder 62311, third cylinder 62312, transmission block 62313, second power sub - assembly 6232;

[0097] Lifting assembly 624, flap 6241, lifting cylinder 6242, supporting part 6243, first mounting seat 6244, first sill 625;

[0098] Finished product conveyor belt 63;

[0099] Sorting mechanism 7, steering machine 71, centralized conveyor belt 72, packaging machine 73;

[0100] Unloading device 74, second frame 741;

[0101] Transport mechanism 742, conveyor belt 7421, transmission shaft 7422, conveyor motor 7423, support 7424;

[0102] Coil pushing plate 743, main plate 7431, sub - plate 7432;

[0103] Lifting mechanism 744, lifting cylinder 7441, driving link 7442, support platform 7443, hinge 7444;

[0104] Flipping mechanism 745, mounting plate 7451, flipping cylinder 7452, flipping link 7453, second mounting seat 7454;

[0105] First combination 7461, second combination 7462;

[0106] Mounting platform 747, deceleration device 748, deceleration cylinder 7481, deceleration lead screw 7482, deceleration convex part 7483;

[0107] Release cylinder 7491, second sill 7492, mounting beam 7493;

[0108] Material - separating conveyor belt 75, finished product storage box 76. Detailed implementation method

[0109] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as limiting the present utility model.

[0110] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

[0111] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0112] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected" and "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0113] As Figures 1 to 15 shown, a coil intelligent production line includes a laminator (1), a guide rail, several RGV cars (4), a storage mechanism (5), a rewinding mechanism (6) and a sorting mechanism (7);

[0114] The RGV cars (4) are arranged in the guide rail and can move along the guide rail;

[0115] The guide rail includes a first guide rail (31), a second guide rail (32) and a third guide rail (33);

[0116] A first conveyor belt (2) is installed on one side of the compound machine (1), the output end of the first conveyor belt (2) is arranged on one side of the input end of the first guide rail (31), and the output end of the first guide rail (31) is arranged on one side of the input end of the material storage mechanism;

[0117] The output end of the material storage mechanism is connected to the input end of the second guide rail (32), the third guide rail (33) is arranged in the rewinding mechanism (6), the input end of the third guide rail (33) is arranged on one side of the second guide rail (32), and the output end of the rewinding mechanism (6) is connected to the input end of the sorting mechanism (7).

[0118] In the utility model, a worker can perform a spraying operation on the surface of a coiled material on a composite machine (1). After the spraying operation, the coiled material needs to be dried. At this time, the coiled material can be transported to a first guide rail (31) by the first conveyor belt (2). An RGV trolley (4) is installed on the first guide rail (31). After docking with the RGV trolley (4), the coiled material can be transported to a storage mechanism (5) by the RGV trolley (4). The coiled material can be stored in the storage mechanism (5). After drying, the coating on the surface of the coil is completely air-dried, and then the coil is transported to the RGV trolley (4) on the third guide rail (33) by the RGV trolley (4) on the second guide rail (32), and the third guide rail (33) is arranged in the rewinding mechanism (6). The RGV trolley (4) moves in the third guide rail (33) to transport the coil to each rewinding mechanism (6), and the rewinding mechanism (6) rewinds the coil to reduce the volume of the coil, which is convenient for subsequent transportation or packaging. After the coil is rewound, the coil is input into the sorting mechanism (7), and the sorting mechanism (7) sorts coils of different specifications. The production line of the utility model can effectively improve the degree of automation when the coil is generated, and the interaction between different devices can be docked through the RGV trolley (4), which reduces the occurrence of manual restrictions, improves the generation efficiency, and saves production time.

[0119] Preferably, the material storage mechanism (5) comprises a first track (51), wherein the first track (51) is arranged between the storage racks (58);

[0120] A transport device (52), the transport device (52) being movably mounted in the first track (51), and a lifting device (53) and a translation device (54) being mounted on the transport device (52);

[0121] The lifting device (53) is transmission-connected with the translation device (54) to drive the translation device (54) to perform lifting and lowering motion;

[0122] The translation device (54) includes a first moving mechanism (541) and a second moving mechanism (542). The first moving mechanism (541) is used to place the coil and drive the coil to move in a direction perpendicular to the first track (51). The second moving mechanism (542) is movably connected to the first moving mechanism (541), and the second moving mechanism (542) drives the first moving mechanism (541) to move in a direction perpendicular to the first track (51).

[0123] To facilitate the workers to store the coils, in the present utility model, a handling device (52), a lifting device (53) and a translation device (54) are provided. Before storing the coils, it is necessary to carry the coils into the first moving mechanism, and then drive the handling device (52) to move. Since the first track (51) is arranged between the storage racks (58), the handling device (52) drives the coils to move between the storage racks (58). When it moves to the storage rack (58) where it is to be stored, the operation of the handling device (52) is stopped. And a storage rack (58) has multiple storage positions in the vertical direction. If the storage position is at a high place, the lifting device needs to be started, and the lifting device (53) is used to drive the coils to the specified height. However, since the coils are very long, it is not easy for the workers to push them out when they are at a high place and store them in the storage position. Therefore, after reaching the corresponding height, the second moving mechanism (542) is driven. At this time, the second moving mechanism (542) will drive the first moving mechanism (541) to move in a direction perpendicular to the first track (51), that is, the first moving mechanism (541) is brought into the storage position. Then the worker only needs to fix the head of the coil in the storage position, and then drive the second moving mechanism (542) to drive the first moving mechanism (541) to retract. At this time, the coil will automatically fall into the storage position. This facilitates the workers to perform the warehousing operation. And when taking out of the warehouse, the end of the coil close to the first moving mechanism (541) can be first lifted into the first moving mechanism (541), and then the second moving mechanism (542) is driven to move the first moving mechanism (541) in the direction of the storage position. At this time, the coil will adhere to the first moving mechanism (541) as the first moving mechanism (541) moves, completing the operation of taking out of the warehouse.

[0124] The present utility model assists the workers to perform the operations of entering and leaving the warehouse through the handling device (52), the lifting device (53) and the translation device (54), greatly reducing the difficulty of the operation of entering and leaving the warehouse of the coils and improving the efficiency of entering and leaving the warehouse of the products.

[0125] Preferably, the second moving mechanism (542) includes a support member (5421), a ball screw (5422), a first power assembly, a screw nut (5423) and a connecting member (5424);

[0126] The first power assembly and the ball screw (5422) are installed on the support member (5421), the support member (5421) is fixed to the handling device (52), the first power assembly is in transmission connection with the ball screw, the length direction of the ball screw (5422) is perpendicular to the length direction of the first track (51), the screw nut (5423) is sleeved on the outer surface of the ball screw (5422), the connecting members (5424) are respectively fixed on the opposite sides of the screw nut (5423), and the mounting ends of the connecting members (5424) are connected to the first moving mechanism (541);

[0127] Both ends of the ball screw are respectively fixed on the support member (5421) through bearings. The first power assembly can be a motor. After the motor operates, it drives the ball screw to rotate. The screw nut (5423) on the ball screw (5422) will move along with the rolling of the screw. The connecting member (5424) is installed on the screw nut (5423). The screw nut (5423) and the first moving mechanism (541) can be effectively connected through the connecting member (5424), so as to realize the translation of the first moving mechanism (541).

[0128] The support member (5421) is further provided with a second track (55). The length direction of the second track (55) is perpendicular to the length direction of the first track (51). The second track (55) is located on the left and right sides of the ball screw (5422). A pulley (56) is arranged at the bottom of the first moving mechanism (541), and the pulley (56) is movably installed in the second track (55);

[0129] If only the cooperation of the screw nut (5423) and the ball screw (5422) is used to drive the translation of the first moving mechanism (541), the gravity of the first moving mechanism (541) will act on the screw nut (5423) and the ball screw, resulting in damage to the driving member. Therefore, in the present utility model, a second track (55) is further arranged on the support member (5421). The second track (55) can be arranged on the left and right sides of the ball screw (5422). A pulley (56) is arranged at the bottom of the first moving mechanism (541). The gravity distribution of the first moving mechanism (541) can be realized through the cooperation of the pulley (56) and the second track (55), and the load on the driving member (the ball screw and the screw nut (5423)) can be reduced. At the same time, the pulley (56) can reduce the friction when the first moving mechanism (541) translates, thereby improving the smoothness of the first moving mechanism (541) during translation.

[0130] The connecting member (5424) comprises a shift fork (54241), a latch driving cylinder (54242) and a latch (54243); the bottom end of the shift fork (54241) is fixed to the outside of the screw nut (5423); the latch driving cylinder (54242) is fixed to the side of the shift fork (54241) facing away from the first moving mechanism (541); the movable end of the latch driving cylinder (54242) passes through the shift fork (54241) and is installed with the latch;

[0131] When the latch driving oil cylinder (54242) is extended, the latch (54243) is inserted into the first moving mechanism;

[0132] When the latch driving cylinder (54242) retracts, the latch (54243) is pulled away from the first moving mechanism.

[0133] The connecting member (5424) can realize the insertion and withdrawal of the latch (54243) through the latch-driven oil cylinder (54242), thereby realizing the installation and disassembly of the first moving mechanism (541) and the screw nut (5423), thereby improving the freedom of combination of the device and facilitating the later maintenance of the first moving mechanism (541) and the second moving mechanism (542).

[0134] Preferably, the first moving mechanism (541) comprises a second power assembly (5411), an active roller (5412), a driven roller (5413), a belt (5414), two first beams (5415) and a housing (5416); the two first beams (5415) are respectively arranged in the housing (5416) facing each other; the length direction of the housing (5416) is perpendicular to the length direction of the first track (51); the active roller (5412) and the driven roller (5413) are respectively arranged at two ends of the two first beams (5415); and a belt (5414) is tensioned between the active roller (5412) and the driven roller (5413);

[0135] The second power assembly (5411) is disposed in the housing (5416), and the second power assembly (5411) is drivingly connected to the active roller (5412);

[0136] The pulley (56) is disposed at the bottom of the housing (5416);

[0137] In order to further achieve automation and relieve the handling pressure on workers. In the first moving mechanism (541) of the present utility model, a second power assembly (5411), a driving roller (5412), a driven roller (5413), and a belt (5414) are provided. The second power assembly (5411) can be a motor. The second power assembly (5411) drives the driving roller (5412) to rotate the driving roller (5412). The driving roller (5412) drives the belt (5414) for transportation. The coil is stored on the belt (5414), and the coil can be sent out of the first moving mechanism (541) through the belt (5414). When storing in the warehouse, manual handling is not required, which relieves the handling pressure on workers.

[0138] It is worth mentioning that the housing (5416) can be provided with an insertion hole, which can cooperate with the connecting member (5424) to realize the connection between the first moving device and the second moving device.

[0139] It further includes a support mechanism (57). The support mechanism (57) is fixed to the support member (5421). The support mechanism (57) is located on both sides of the first moving mechanism (541), and the horizontal height of the support mechanism (57) is higher than that of the first moving mechanism (541). The support mechanism (57) is used to provide a supporting force for the coil.

[0140] Since the coil may roll during the movement of the handling device (52), and thus fall out of the first moving mechanism (541). Therefore, in the present utility model, the support mechanism (57) is provided. The support mechanism (57) is higher than both sides of the first moving mechanism (541). When the coil is placed in the first moving mechanism (541), the support mechanism (57) and the first moving mechanism (541) provide supporting forces in three directions to ensure that the coil will not fall during the movement.

[0141] The support mechanism (57) includes a fixed rod (571) and a top plate (572). The fixed rod includes a first rod body (5711) and a second rod body (5712). The bottom of the first rod body (5711) is fixed to the support member (5421). The top of the first rod body (5711) is inclined and connected to the second rod body (5712) in the direction of the second moving mechanism (542). The top of the second rod body (5712) is fixed with the top plate (572). The top plate (572) extends along the length direction of the second moving mechanism (542).

[0142] A plurality of fixing rods (571) are arranged at equal distances on both sides of the first moving mechanism (541), and the second rod body (5712) is obliquely connected to the first rod body (5711). During movement, the baffle transfers the force from the coil material to the second rod body (5712). Since the second rod body (5712) is obliquely arranged, part of the force received can be decomposed into a vertical force, thereby reducing the force at the connection between the first rod body (5711) and the second rod body (5712), and increasing the support strength of the fixing rod (571).

[0143] The lifting mechanism includes a support frame (531), a first cylinder (532), a sprocket (533), and a chain (534);

[0144] The support frame (531) is fixed to the handling device (52). The two support frames (531) are respectively located on both sides of the translation mechanism. The first cylinder (532) is arranged between the support frame (531) and the translation device (54). The output end of the first cylinder (532) faces upward, and the output end of the first cylinder (532) is connected to a sprocket (533) on both sides;

[0145] The support frame (531) is provided with a cross bar (5311). The body of the chain (534) meshes with the sprocket (533). One end of the chain (534) is hinged to the cross bar (5311), and the other end of the chain (534) is fixed to the support member (5421).

[0146] When lifting the translation device (54), drive the first cylinder (532). The first cylinder (532) drives the sprocket (533) to move upward. The sprocket (533) meshes with the chain (534), thereby driving the chain (534) to rotate, and thus lifting the support member (5421), so as to achieve the lifting of the translation device (54).

[0147] The handling device (52) includes a vehicle frame (521), a driven wheel (522), a driving wheel (523), a third power assembly (524), a speed reducer (525), and a connecting shaft (526);

[0148] The upper surface of the frame (521) is fixed with the support member (5421) and the support frame (531). The lower surface of the frame (521) is provided with a driven wheel (522) and a driving wheel (523). The driven wheel (522) and the driving wheel (523) are placed in the first track (51). The third power assembly (524) is fixed to the frame (521). The output end of the third power assembly (524) is connected with a speed reducer (525). The speed reducer (525) is drivingly connected with a plurality of driving wheels (523) through a connecting shaft (526).

[0149] The third power assembly (524) can be a motor. The connecting shaft (526) connects a plurality of driving wheels (523) to realize the power transmission of the plurality of driving wheels (523), so that the handling device (52) can move smoothly on the first track (51). The weights of the translation device (54) and the lifting device (53) are relatively heavy. The speed reducer (525) can increase the torque of the third power assembly (524) to ensure the operation of the handling device (52).

[0150] Preferably, the rewinding mechanism (6) includes a rewinder (61), a pusher device (62) and a finished product conveyor belt (63). The two sides of the third guide rail (33) are symmetrically provided with the rewinder (61). The pusher device (62) is arranged above the third guide rail (33), and the pusher device is located between the two winders (61). The pusher device (62) is used to push the coil material to both sides and push the coil material on the third guide rail (33) to the rewinder (61).

[0151] The finished product conveyor belt (63) is connected to the output ends of a plurality of winders (61) on the same side.

[0152] A plurality of winders (61) are respectively arranged on both sides of the third guide rail (33). Through the handling of the RGV cart (4), multiple coils can be rewound simultaneously. The pusher device (62) can push the coil material to the winders (61) on both sides, eliminating the need for workers to carry the coil material onto the winder (61), greatly improving the work efficiency. After the rewinding is completed, the coil material will roll onto the cost conveyor belt, and the finished product conveyor belt (63) will convey the rewound finished product coil to the sorting mechanism (7).

[0153] Preferably, the pusher device (62) includes a first frame (621), a swing frame (622), a power member (623) and two lifting assemblies (624).

[0154] The first frame (621) is arranged above the third guide rail (33).

[0155] The swing frame (622) is swingably mounted on the first frame (621). The swing frame (622) is provided with a power input end (6221), a hinge part (6222), a first swing arm (6223) and a second swing arm (6224). The hinge part (6222) is hinged to the first frame (621). The first swing arm (6223) and the second swing arm (6224) are symmetrically distributed on the left and right sides of the hinge part (6222). A first pushing roller (6225) is installed at the end of the first swing arm (6223), and a second pushing roller (6226) is installed at the end of the second swing arm (6224). The power input end (6221) is connected to the output end of the power member (623), and the power member (623) is used to drive the swing frame (622) to swing left and right on the first frame (621);

[0156] The two lifting components (624) are symmetrically distributed in the lower area of the swing frame (622) with the hinge part (6222) as the center, and the lifting components (624) are used to lift materials;

[0157] The swing of the swing frame (622) is used to drive the first pushing roller (6225) to push the materials on the lifting component (624) on the right side, or to drive the second pushing roller (6226) to push the materials on the lifting component (624) on the left side.

[0158] Specifically, lifting components (624) are rotatably mounted on both sides of the first frame (621). A swing frame (622) located above the lifting components (624) is hinged to the first frame (621). When the power member (623) drives the swing frame (622), the first swing arm (6223) and the second swing arm (6224) swing left and right. When the first swing arm (6223) and the second swing arm (6224) swing to the right, the first pushing roller (6225) swings downward. Under the action of gravity and the inertia of swinging, the first pushing roller (6225) pushes the material on the lifting component (624) on the right side. Similarly, when the first swing arm (6223) and the second swing arm (6224) swing to the left, the second pushing roller (6226) swings downward. Under the action of gravity and the inertia of swinging, the second pushing roller (6226) pushes the material on the lifting component (624) on the left side. Through the above settings, not only the power of the power member (623) required during pushing is reduced, but also the problem that the existing one-way pushing roller can only push the coil in one direction, which limits the flexibility when handling coils of different positions or sizes, and when handling tasks that require the coil to move in two directions, the one-way pushing roller may require additional equipment or manual operations to assist, which will reduce the production efficiency, is solved.

[0159] Preferably, the lifting component (624) includes a flap (6241), a lifting cylinder (6242), a support portion (6243), and a first mounting seat (6244);

[0160] The first mounting seat (6244) is fixedly mounted on the bottom of the first frame (621). The lifting cylinder (6242) is fixedly mounted on the first mounting seat (6244). One end of the support portion (6243) is fixedly mounted on the top of the first mounting seat (6244). The other end of the support portion (6243) abuts against the bottom of one end of the flap (6241). The middle or the other end of the flap (6241) is connected to the output end of the lifting cylinder (6242);

[0161] The lifting cylinder (6242) is used to push and lift the middle or the other end of the flap (6241). The flap (6241) is used to carry materials;

[0162] Specifically, one end of the flap (6241) always abuts against the support portion (6243) and is supported by the support portion (6243). When the material is conveyed from the third guide rail (33) to the pusher device (62), it first enters the material bearing surface of the flap (6241) from the other end of the flap (6241). Subsequently, driven by the lifting cylinder (6242), with the support portion (6243) as the support point, the middle or the other end of the flap (6241) rotates upward under the drive of the lifting cylinder (6242), and the material is lifted accordingly.

[0163] In an alternative embodiment, the flap (6241) is a concave arc-shaped plate, and the concave inner surface of the concave arc-shaped plate is the material bearing surface.

[0164] Specifically, due to the structure that the middle part of the flap (6241) is recessed inward, the concave inner surface of the concave arc-shaped plate can prevent the cylindrical material from shifting on the flap (6241), improving the stability of the lifting assembly (624) in lifting the material.

[0165] It further includes a first bolster (6245), and the first bolster (6245) is arranged between the flap (6241) and the support portion (6243);

[0166] Specifically, by arranging the first bolster (6245) between the flap (6241) and the support portion (6243), the contact area is increased, further strengthening the stability between the flap (6241) and the support portion (6243).

[0167] It further includes a movable base (6211), one end of the movable base (6211) is fixedly installed on the lower surface of the top of the first frame (621), and the other end of the movable base (6211) is rotatably connected to the hinged portion (6222) of the swing frame (622);

[0168] Specifically, the hinged portion (6222) of the swing frame (622) is hinged to the movable base (6211). The movable base (6211) transmits the vibration generated by the swing of the swing frame (622) to the first frame (621), providing additional support and stability. At the same time, by selecting movable bases (6211) of different sizes and models, parameters such as the movement trajectory, angle or height of the swing member can be changed.

[0169] It further includes a second cross beam (6212), the second cross beam (6212) is spaced apart and distributed on the top of the first frame (621), and the movable base (6211) is fixedly installed on the lower surface of the second cross beam (6212);

[0170] Specifically, the second cross beam (6212) supports and maintains the overall stability of the first frame (621), provides an installation space for the movable base (6211), and the second cross beam (6212) can absorb vibrations to further improve the stability of the pusher device (62).

[0171] The power member (623) includes a first power sub-member (6231) and a second power sub-assembly (6232);

[0172] The first power sub-member (6231) and the second power sub-assembly (6232) are respectively arranged at both ends of the top of the first frame (621) in the front-back direction;

[0173] The first power sub-member (6231) includes a second air cylinder (62311), a third air cylinder (62312) and a transmission block (62313). The two output ends of the second air cylinder (62311) and the third air cylinder (62312) are arranged horizontally opposite to each other. One end of the transmission block (62313) is fixedly connected to the output end of the second air cylinder (62311), and the other end of the transmission block (62313) is fixedly connected to the output end of the third air cylinder (62312), and the transmission block (62313) is hinged to the power input end (6221) of the swing frame (622);

[0174] Specifically, when the second air cylinder (62311) and the third air cylinder (62312) are driven, they drive the transmission block (62313) to perform a linear motion, and the swing frame (622) rotates accordingly, realizing the upward or downward swing of the swing frame (622). The second air cylinder (62311) and the third air cylinder (62312) can work synchronously or asynchronously according to needs. When the material is heavy, the second air cylinder (62311) and the third air cylinder (62312) work synchronously. For example, the second air cylinder (62311) pushes the transmission block (62313), and the third air cylinder (62312) pulls the transmission block (62313) to make the swing frame (622) swing more smoothly or with greater force. When the material is light, the second air cylinder (62311) and the third air cylinder (62312) work asynchronously, and they work alternately to realize the continuous swing of the swing frame (622) and improve the service life of the power member (623). Since the second air cylinder (62311) and the third air cylinder (62312) are the same in structure and function, the structure of the third air cylinder (62312) will not be described in detail.

[0175] The swing frame (622) is an inverted Y-shaped metal member. The power input end (6221) is provided at the top of the inverted Y-shaped metal member. The hinge part (6222) is provided in the middle of the inverted Y-shaped metal member. The first swing arm (6223) and the second swing arm (6224) are respectively two bifurcated arms at the bottom of the inverted Y-shaped metal member.

[0176] Specifically, the inverted Y-shaped metal member provides excellent structural strength and stability. The power input end (6221) is provided at the top of the inverted Y-shaped metal member, enabling the power to be efficiently transmitted to the swing structure to achieve fast and accurate swinging movements. The hinge part (6222) is provided in the middle of the inverted Y-shaped metal member. Compared with other metal parts, the inverted Y-shaped member can withstand a large torque, ensuring the stable operation of the entire structure. The first swing arm (6223) and the second swing arm (6224) are provided at the bottom of the inverted Y-shaped metal member, which can not only push the material under the drive of the power member (623), but also utilize the power of the swing structure to improve the pushing efficiency. Moreover, the inverted Y-shaped metal member is a common metal part, and the processing and production process is simple and does not require customization.

[0177] In one embodiment, the swing frame (622) is composed of two inverted Y-shaped metal members and at least two auxiliary rollers (6227). The top of the inverted Y-shaped metal member is the power input end (6221), the middle of the inverted Y-shaped metal member is the hinge part (6222), and the two bifurcated arms at the bottom of the inverted Y-shaped metal member are the first swing arm (6223) and the second swing arm (6224). The first swing arm (6223) and the second swing arm (6224) are arc-shaped members;

[0178] The two inverted Y-shaped metal members are arranged opposite to each other in the front-rear direction. The two inverted Y-shaped metal members are connected by the auxiliary rollers (6227), and the auxiliary rollers (6227) are located between the first swing arms (6223) of the two inverted Y-shaped metal members or between the second swing arms (6224) of the two inverted Y-shaped metal members. The first pushing and rolling roller (6225) is movably installed between the first swing arms (6223) of the two inverted Y-shaped metal members, and the second pushing and rolling roller (6226) is movably installed between the second swing arms (6224) of the two inverted Y-shaped metal members.

[0179] Specifically, when the arc-shaped member is subjected to an external force, the first swing arm (6223) and the second swing arm (6224) can disperse the force more evenly to the entire swing frame (622), thereby improving its bearing capacity. And by providing the auxiliary roller (6227), the phenomenon of stress concentration when the first pushing and coiling roller (6225) and the second pushing and coiling roller (6226) push the material can be reduced, thereby extending the service life of the first pushing and coiling roller (6225), the second pushing and coiling roller (6226) and the swing frame (622).

[0180] Preferably, the sorting mechanism (7) includes a steering machine (71), a centralized conveyor belt (72), a packaging machine (73), a discharging device (74), a distributing conveyor belt (75), and a finished product storage box (76);

[0181] The steering machine (71) is arranged between the finished product conveyor belt (63) and the centralized conveyor belt (72);

[0182] The packaging machine (73) is arranged on one side of the centralized conveyor belt (72). The output end of the packaging machine (73) is connected to the input end of the discharging device (74), and the output end of the discharging device (74) is connected to the distributing conveyor belt (75). A plurality of the finished product storage boxes (76) are arranged at equal distances along the length direction of the distributing conveyor belt (75).

[0183] When the coiled material is transported to the centralized conveyor belt (72) through the finished product conveyor, due to the length direction of the coiled material, the coiled material may not be completely placed into the centralized conveyor belt (72). For this reason, a steering machine (71) is provided between the centralized conveyor belt (72) and the finished product conveyor belt (63). The steering machine (71) is a steerable conveyor belt. By rotating the steering machine (71), the length direction of the coiled material is made consistent with the transportation direction of the centralized conveyor belt (72), so that the centralized conveyor belt (72) can better handle the coiled material.

[0184] The centralized conveyor belt (72) transports the coiled material to the packaging machine (73) for packing. The packed coiled material enters the discharging device (74). Through the discharging device (74), the coiled material is transported to the distributing conveyor belt (75). The distributing conveyor belt (75) is a bidirectional conveyor belt, and different coiled materials can be transported in front of different finished product storage boxes (76) by the worker's control, and then carried and placed in the finished product storage boxes (76).

[0185] Preferably, the discharging device (74) includes a second frame (741), a transportation mechanism (742), a pushing and coiling plate (743), a lifting mechanism (744), and a flipping mechanism (745);

[0186] The transport mechanism (742) is mounted on the upper surface of the second frame (741), and the transport mechanism (742) is used to transport coils.

[0187] The lifting mechanism (744) is installed on the second frame (741), and the lifting mechanism (744) is located at the output end of the transport mechanism (742). The output surface of the lifting mechanism (744) is hinged with the coil pushing plate (743). The coil pushing plate (743) is used to receive the material at the output end of the transport mechanism (742), and the lifting mechanism (744) is used to lift the material on the coil pushing plate (743).

[0188] The output end of the flipping mechanism (745) is connected to the coil pushing plate (743), and the flipping mechanism (745) is used to drive the coil pushing plate (743) to reciprocally flip relative to the output surface of the lifting mechanism (744).

[0189] Specifically, the coil is transferred from the centralized conveyor belt (72) to the transport mechanism (742). The coil on the transport mechanism (742) moves from front to back. When it moves to the output end, the coil rolls from the transport mechanism (742) into the coil pushing plate (743). The lifting mechanism (744) lifts the coil, giving the coil a certain horizontal height. Then the flipping mechanism (745) drives the coil pushing plate (743) to rotate. At this time, because the coil pushing plate (743) rotates and most coils are circular, the coil will roll off the coil pushing plate (743). At the moment of rolling off the coil pushing plate (743), the coil has a certain amount of forward moving inertia at this moment. With the cooperation of inertia and height, the coil can easily fall onto the sorting conveyor belt. There is no need for disorderly manual handling.

[0190] In addition, the lifting mechanism (744) lifts the coil and then flips it. The above method can avoid the direct contact between the coil and the transport mechanism (742) or the second frame (741) during the flipping process, thereby reducing coil wear. And according to different specifications of the coil, the lifting height can be adjusted by the lifting mechanism (744), reducing the force on the sorting conveyor belt and improving the service life of the sorting conveyor belt, solving the problem of low efficiency in the existing coil unloading and warehousing method.

[0191] The lifting mechanism (744) includes a lifting cylinder (7441), a driving link (7442), a support platform (7443), and a hinge (7444).

[0192] The driving connecting rod (7442) is vertically arranged. The output end of the jacking cylinder (7441) is connected to the bottom of the driving connecting rod (7442), and the top of the driving connecting rod (7442) is fixedly connected to the bottom of the support platform (7443). The support platform (7443) is hinged to the pushing and rolling plate (743) through a hinge (7444).

[0193] The jacking cylinder (7441) is used to drive the driving connecting rod (7442) to lift and lower in the vertical direction. The lifting and lowering of the driving connecting rod (7442) is used to drive the support platform (7443) to lift and lower in the vertical direction. The support platform (7443) is used to install the pushing and rolling plate (743).

[0194] Specifically, driven by the jacking cylinder (7441), the driving connecting rod (7442) moves upward, thereby driving the support platform (7443) to lift and lower. The support platform (7443) provides a flat installation platform (747). The pushing and rolling plate (743) can be installed on the support platform (7443). One side of the support platform (7443) is connected to one side of the pushing and rolling plate (743) through a hinge (7444). Through the hinge (7444), the connection between the pushing and rolling plate (743) and the hinge (7444) can be further strengthened, and a stable fulcrum is also provided for the flipping of the pushing and rolling plate (743).

[0195] The flipping mechanism (745) includes a mounting plate (7451), a flipping cylinder (7452), a flipping connecting rod (7453) and a second mounting seat (7454).

[0196] The mounting plate (7451) is vertically arranged and one side of the mounting plate (7451) is fixedly installed on one side of the support platform (7443). The second mounting seat (7454) is fixedly installed on the mounting plate (7451). The flipping cylinder (7452) is vertically installed on the second mounting seat (7454). The output end of the flipping cylinder (7452) is connected to one end of the flipping connecting rod (7453). The other end of the flipping connecting rod (7453) is hinged to the pushing and rolling plate (743). The flipping cylinder (7452) is used to drive the pushing and rolling plate (743) to flip.

[0197] Specifically, the mounting plate (7451) is vertically mounted on one side of the support platform (7443). On the other side of the mounting plate (7451), an installation space for setting the second mounting seat (7454) is provided. The second mounting seat (7454) is fixedly mounted in the installation space. The tipping cylinder (7452) is mounted in the second mounting seat (7454). When the tipping cylinder (7452) is driven, it drives the tipping link (7453) to move upward, thereby driving the coil pushing plate (743) to tip upward with the hinge (7444) as the fulcrum.

[0198] Preferably, the number of the jacking mechanisms (744) and the tipping mechanisms (745) is at least two. One jacking mechanism (744) and one tipping mechanism (745) form a first combination (7461), and another jacking mechanism (744) and another tipping mechanism (745) form a second combination (7462). The first combination (7461) is arranged on the left side of the rear end of the second frame (741), and the second combination (7462) is arranged on the right side of the rear end of the second frame (741).

[0199] Specifically, by respectively arranging combinations composed of the jacking mechanism (744) and the tipping mechanism (745) on both sides of the rear end of the second frame (741), it is ensured that the coil is evenly stressed during pushing, avoiding the position deviation of the coil when it enters the box due to uneven stress.

[0200] It further includes a mounting platform (747). The mounting platform (747) is horizontally arranged at the rear end of the second frame (741). The mounting platform (747) is fixedly mounted on the second frame (741), and the jacking mechanism (744) is mounted on the mounting platform (747).

[0201] Specifically, the mounting platform (747) is fixedly mounted on the rear end of the second frame (741) by welding, and the horizontal arrangement provides a stable installation space, facilitating the installation of the jacking mechanism (744).

[0202] The conveying mechanism (742) includes a conveyor belt (7421), a plurality of transmission shafts (7422), a conveying motor (7423), and a plurality of supports (7424).

[0203] A plurality of supports (7424) are evenly distributed on the upper surface of the second frame (741); a plurality of transmission shafts (7422) are rotatably arranged on the upper surface of the second frame (741) in a front-to-rear direction through the plurality of supports (7424); two transmission shafts (7422) arranged opposite to each other in the front and rear directions are covered with the same conveyor belt (7421); the conveying motor (7423) is installed on the second frame (741); the output end of the conveying motor (7423) is connected to any one of the transmission shafts (7422); the conveying motor (7423) is used to drive the transmission shaft (7422) to rotate; the rotation of the transmission shaft (7422) drives the rotation of the conveyor belt (7421).

[0204] Specifically, the transmission shaft (7422) is installed on the second frame (741) through the support (7424), and the transmission shafts (7422) arranged opposite to each other are connected by the conveyor belt (7421). After the conveyor motor (7423) is driven, the transmission shaft (7422) is driven to rotate, and the conveyor belt (7421) moves continuously from front to back. The conveyor motor (7423) is a variable frequency motor or a DC motor.

[0205] It also includes at least two deceleration devices (748), the deceleration devices (748) are arranged on both sides of the second frame (741) close to the lifting mechanism (744), one of the deceleration devices (748) is fixedly installed on the left side of the second frame (741), and the other deceleration device (748) is fixedly installed on the right side of the second frame (741), and the deceleration device (748) is used to reduce the speed of the coiled material;

[0206] Specifically, a deceleration device (748) is arranged in front of the lifting mechanism (744), and the speed of the coiled material will be reduced when passing through the deceleration devices (748) on both sides, which helps the coiled material to smoothly enter the lifting mechanism (744).

[0207] The deceleration device (748) comprises a deceleration cylinder (7481), a deceleration screw rod (7482) and a deceleration convex portion (7483); the deceleration cylinder (7481) is fixedly mounted on the side of the second frame (741); one end of the deceleration screw rod (7482) is connected to the output end of the deceleration cylinder (7481); and the other end of the deceleration screw rod (7482) is fixedly connected to the deceleration convex portion (7483);

[0208] The deceleration cylinder (7481) is used to drive the deceleration screw (7482) to rise and fall in the vertical direction. The rise and fall of the deceleration screw (7482) is used to drive the deceleration convex portion (7483) to rise and fall in the vertical direction. The deceleration convex portion (7483) is used to reduce the speed of the coiled material.

[0209] Specifically, the deceleration cylinder (7481) drives to drive the deceleration lead screw (7482) to rise, thereby increasing the height of the deceleration convex part (7483). When the coil can pass through the deceleration convex part (7483), the higher the height of the deceleration convex part (7483), the more severely the speed of the coil decreases.

[0210] The coil pushing plate (743) includes a main board (7431), two sub-boards (7432) and a bottom board. One side of one sub-board (7432) is fixedly connected to the front side of the main board (7431), and one side of the other sub-board (7432) is fixedly connected to the rear side of the main board (7431). The two sub-boards (7432) are inclined upward. The main board (7431) is fixedly installed above the bottom board. The front side of the bottom board is hinged to the jacking mechanism (744), and the rear side of the bottom board is connected to the flipping mechanism (745);

[0211] Specifically, the sub-boards (7432) on the front and rear sides of the coil pushing plate (743) are inclined upward, and together with the main board (7431), they form a limiting groove. The limiting groove facilitates the separation of the coil from the conveying mechanism (742) and fixes the coil. When the jacking mechanism (744) and the flipping mechanism (745) work, the coil is in a stable state. The front side of the bottom board is fixedly connected to the output end of the flipping mechanism (745), and the rear side of the bottom board is hinged to the top of the jacking mechanism (744) to provide a rotation fulcrum. The setting of the bottom board can improve the reliability of the equipment operation.

[0212] It further includes at least two separating cylinders (7491), a second bolster (7492), at least two mounting beams (7493) and two separating linkages;

[0213] The second bolster (7492) is horizontally arranged below the side of the conveying mechanism (742) away from the jacking mechanism (744). The two separating cylinders (7491) are horizontally symmetrically arranged on the left and right sides of the second bolster (7492); the output end of the separating cylinder (7491) is connected to the bottom of the separating linkage, and the top of the separating linkage is fixedly connected to the bottom of the mounting beam (7493); the top of the mounting beam (7493) is fixedly connected to the bottom of the conveying mechanism (742); one mounting beam (7493) is arranged on the left side of the conveying mechanism (742), and the other mounting beam (7493) is arranged on the right side of the conveying mechanism (742);

[0214] The separating cylinder (7491) is used to drive the separating linkage to lift and lower in the vertical direction, and the lifting and lowering of the separating linkage is used to drive the front part of the conveying mechanism (742) to lift and lower in the vertical direction.

[0215] Specifically, the production line will produce coils of different specifications simultaneously. There are multiple transportation mechanisms (742) provided on the centralized conveyor belt (72). The multiple transportation mechanisms (742) are arranged at intervals along the conveying direction of the centralized conveyor belt (72). Each transportation mechanism (742) is set to transport coils of a certain specification, and different specifications can be set for the multiple transportation mechanisms (742). The coils are transported through the centralized conveyor belt (72) and pass through different transportation mechanisms (742). The height of the transportation mechanism (742) is the same as the height of the centralized conveyor belt (72) or the height of the transportation mechanism (742) is lower than the height of the centralized conveyor belt (72). When the coils of the set specification enter the corresponding transportation mechanism (742) from the centralized conveyor belt (72), the separation cylinders (7491) located on both sides of the second crossbeam (7492) are simultaneously driven to lift the height of the mounting beam (7493), and the height of the transportation mechanism (742) also rises accordingly, so as to separate the coils from the centralized conveyor belt (72) and enter the corresponding transportation mechanism (742). When coils of other sizes pass through this transportation mechanism (742), the separation cylinders (7491) will not be activated, realizing the separate transfer of different specifications. Specifically, a collection device (such as a scanner that can scan the specification marks on the coils, or a width detection transmission device that detects whether the width of the current coil is within the set specification range) can be provided on the transportation mechanism (742). The collection device is used to collect the specifications of the coils currently passing through this transportation mechanism (742). When it is determined that the specifications are met, the transportation mechanism (742) is lifted. And the separation cylinders (7491) are arranged on the second crossbeam (7492), and the second crossbeam (7492) can absorb the vibration generated by the operation of the separation cylinders (7491), improving the stability of the equipment.

[0216] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0217] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. An intelligent production line for coils, characterized in that, Including: A laminating machine (1), guide rails, several RGV trolleys (4), a storage mechanism (5), a rewinding mechanism (6), and a sorting mechanism (7); The RGV trolley (4) is arranged in the guide rail and can move along the guide rail; The guide rail includes a first guide rail (31), a second guide rail (32), and a third guide rail (33); A first conveyor belt (2) is installed on one side of the laminating machine (1), the output end of the first conveyor belt (2) is arranged on one side of the input end of the first guide rail (31), and the output end of the first guide rail (31) is arranged on one side of the input end of the storage mechanism; The output end of the storage mechanism is connected to the input end of the second guide rail (32), the third guide rail (33) is arranged in the rewinding mechanism (6), the input end of the third guide rail (33) is arranged on one side of the second guide rail (32), and the output end of the rewinding mechanism (6) is connected to the input end of the sorting mechanism (7).

2. The intelligent production line for coils according to claim 1, wherein, The storage mechanism (5) includes a first track (51), and the first track (51) is arranged between storage racks (58); A handling device (52), the handling device (52) is movably installed in the first track (51), and a lifting device (53) and a translation device (54) are installed on the handling device (52); The lifting device (53) is in transmission connection with the translation device (54) to drive the translation device (54) to perform lifting movement; The translation device (54) includes a first moving mechanism (541) and a second moving mechanism (542). The first moving mechanism (541) is used to place the coil and drive the coil to move in a direction perpendicular to the first track (51). The second moving mechanism (542) is movably connected to the first moving mechanism (541), and the second moving mechanism (542) drives the first moving mechanism (541) to move in a direction perpendicular to the first track (51).

3. The intelligent production line for coils according to claim 2, characterized in that, The second moving mechanism (542) includes a support (5421), a ball screw (5422), a first power assembly, a screw nut (5423), and a connecting piece (5424); The first power assembly and the ball screw (5422) are installed on the support (5421), the support (5421) is fixed to the handling device (52), the first power assembly is in transmission connection with the ball screw, the length direction of the ball screw (5422) is perpendicular to the length direction of the first track (51), the screw nut (5423) is sleeved on the outer surface of the ball screw (5422), connecting pieces (5424) are respectively fixed on opposite sides of the screw nut (5423), and the installation ends of the connecting pieces (5424) are connected to the first moving mechanism (541); The support member (5421) is further provided with a second track (55), the length direction of the second track (55) is perpendicular to the length direction of the first track (51), the second track (55) is located on the left and right sides of the ball screw (5422), and a pulley (56) is provided at the bottom of the first moving mechanism (541), and the pulley (56) is movably installed in the second track (55); The connecting member (5424) comprises a shift fork (54241), a latch driving cylinder (54242) and a latch (54243); the bottom end of the shift fork (54241) is fixed to the outside of the screw nut (5423); the latch driving cylinder (54242) is fixed to the side of the shift fork (54241) facing away from the first moving mechanism (541); the movable end of the latch driving cylinder (54242) passes through the shift fork (54241) and is installed with the latch; When the latch driving oil cylinder (54242) is extended, the latch (54243) is inserted into the first moving mechanism; When the latch driving cylinder (54242) retracts, the latch (54243) is pulled away from the first moving mechanism.

4. The intelligent production line for coils according to claim 3, characterized in that, The first moving mechanism (541) comprises a second power assembly (5411), an active roller (5412), a driven roller (5413), a belt (5414), two first beams (5415) and a housing (5416); the two first beams (5415) are respectively arranged in the housing (5416) facing each other; the length direction of the housing (5416) is perpendicular to the length direction of the first track (51); the active roller (5412) and the driven roller (5413) are respectively arranged at two ends of the two first beams (5415); and a belt (5414) is tensioned between the active roller (5412) and the driven roller (5413); The second power assembly (5411) is disposed in the housing (5416), and the second power assembly (5411) is drivingly connected to the active roller (5412); The pulley (56) is disposed at the bottom of the housing (5416); It also includes a supporting mechanism (57), the supporting mechanism (57) is fixed to the supporting member (5421), the supporting mechanism (57) is arranged on both sides of the first moving mechanism (541), and the horizontal height of the supporting mechanism (57) is higher than that of the first moving mechanism (541), and the supporting mechanism (57) is used to provide supporting force for the coiled material; The support mechanism (57) includes a fixed rod (571) and a top plate (572). The fixed rod includes a first rod body (5711) and a second rod body (5712). The bottom of the first rod body (5711) is fixed to the support member (5421). The top of the first rod body (5711) is inclined and connected to the second rod body (5712) in the direction of the second moving mechanism (542). The top end of the second rod body (5712) is fixed with the top plate (572). The top plate (572) extends along the length direction of the second moving mechanism (542).

5. The intelligent production line for coils according to claim 1, characterized in that, The rewinding mechanism (6) includes a rewinder (61), a pusher device (62), and a finished product conveyor belt (63). The two sides of the third guide rail (33) are symmetrically provided with the rewinder (61) respectively. The pusher device (62) is arranged above the third guide rail (33), and the pusher device is located between the two winders (61). The pusher device (62) is used to push the coil material to both sides and push the coil material on the third guide rail (33) to the rewinder (61). The finished product conveyor belt (63) is connected to the output ends of multiple winders (61) on the same side.

6. The intelligent production line for coils according to claim 5, characterized in that, The pusher device (62) includes a first frame (621), a swing frame (622), a power member (623), and two lifting components (624). The first frame (621) is arranged above the third guide rail (33). The swing frame (622) is installed on the first frame (621) so as to be swingable left and right. The swing frame (622) is provided with a power input end (6221), a hinge portion (6222), a first swing arm (6223), and a second swing arm (6224). The hinge portion (6222) is hinged to the first frame (621). The first swing arm (6223) and the second swing arm (6224) are symmetrically distributed on the left and right sides of the hinge portion (6222). The end of the first swing arm (6223) is installed with a first coil pushing roller (6225). The end of the second swing arm (6224) is installed with a second coil pushing roller (6226). The power input end (6221) is connected to the output end of the power member (623). The power member (623) is used to drive the swing frame (622) to swing left and right on the first frame (621). The two lifting components (624) are symmetrically distributed in the lower area of the swing frame (622) with the hinge portion (6222) as the center. The lifting component (624) is used to lift the material. The swing of the swing frame (622) is used to drive the first coil pushing roller (6225) to push the material on the lifting component (624) on the right side, or drive the second coil pushing roller (6226) to push the material on the lifting component (624) on the left side.

7. The intelligent production line for coils according to claim 6, characterized in that, The lifting assembly (624) includes a flap (6241), a lifting cylinder (6242), a support portion (6243), and a first mounting seat (6244); The first mounting seat (6244) is fixedly installed at the bottom of the first frame (621). The lifting cylinder (6242) is fixedly installed on the first mounting seat (6244). One end of the support portion (6243) is fixedly installed at the top of the first mounting seat (6244), and the other end of the support portion (6243) abuts against the bottom of one end of the flap (6241). The middle or the other end of the flap (6241) is connected to the output end of the lifting cylinder (6242); The lifting cylinder (6242) is used to push and lift the middle or the other end of the flap (6241), and the flap (6241) is used to carry materials; It further includes a first bolster (6245), and the first bolster (6245) is arranged between the flap (6241) and the support portion (6243); It further includes a movable base (6211). One end of the movable base (6211) is fixedly installed on the lower surface of the top of the first frame (621), and the other end of the movable base (6211) is rotatably connected to the hinge portion (6222) of the swing frame (622); It further includes a second cross beam (6212). The second cross beams (6212) are distributed at intervals on the top of the first frame (621), and the movable base (6211) is fixedly installed on the lower surface of the second cross beam (6212); The power member (623) includes a first power sub-member (6231) and a second power sub-assembly (6232); The first power sub-member (6231) and the second power sub-assembly (6232) are respectively arranged at both ends of the top of the first frame (621) in the front-rear direction; The first power sub-member (6231) includes a second cylinder (62311), a third cylinder (62312), and a transmission block (62313). The two output ends of the second cylinder (62311) and the third cylinder (62312) are horizontally opposite. One end of the transmission block (62313) is fixedly connected to the output end of the second cylinder (62311), and the other end of the transmission block (62313) is fixedly connected to the output end of the third cylinder (62312). And the transmission block (62313) is hinged to the power input end (6221) of the swing frame (622); The swing frame (622) is an inverted Y-shaped metal member. The power input end (6221) is arranged at the top of the inverted Y-shaped metal member, the hinge portion (6222) is arranged in the middle of the inverted Y-shaped metal member, and the first swing arm (6223) and the second swing arm (6224) are respectively the two bifurcated arms at the bottom of the inverted Y-shaped metal member.

8. The intelligent production line for coils according to claim 1, characterized in that, The sorting mechanism (7) includes a turning machine (71), a centralized conveyor belt (72), a packaging machine (73), a discharging device (74), a distributing conveyor belt (75), and a finished product storage box (76); The turning machine (71) is arranged between the finished product conveyor belt (63) and the centralized conveyor belt (72); The packaging machine (73) is arranged on one side of the centralized conveyor belt (72). The output end of the packaging machine (73) is connected to the input end of the discharging device (74), and the output end of the discharging device (74) is connected to the distributing conveyor belt (75). A plurality of the finished product storage boxes (76) are arranged at equal intervals along the length direction of the distributing conveyor belt (75).

9. The intelligent production line for coils according to claim 8, wherein The discharging device (74) includes a second rack (741), a transporting mechanism (742), a pushing and rolling plate (743), a lifting mechanism (744), and a flipping mechanism (745); The transporting mechanism (742) is mounted on the upper surface of the second rack (741), and the transporting mechanism (742) is used for transporting coils; The lifting mechanism (744) is installed on the second rack (741), and the lifting mechanism (744) is located at the output end of the transporting mechanism (742). The output surface of the lifting mechanism (744) is hinged with the pushing and rolling plate (743). The pushing and rolling plate (743) is used for receiving the material at the output end of the transporting mechanism (742), and the lifting mechanism (744) is used for lifting the material on the pushing and rolling plate (743); The output end of the flipping mechanism (745) is connected to the pushing and rolling plate (743), and the flipping mechanism (745) is used for driving the pushing and rolling plate (743) to reciprocally flip relative to the output surface of the lifting mechanism (744); The lifting mechanism (744) includes a lifting cylinder (7441), a driving connecting rod (7442), a support platform (7443), and a hinge member (7444) The driving connecting rod (7442) is arranged vertically. The output end of the lifting cylinder (7441) is connected to the bottom of the driving connecting rod (7442), and the top of the driving connecting rod (7442) is fixedly connected to the bottom of the support platform (7443); the support platform (7443) is hinged to the pushing and rolling plate (743) through the hinge member (7444); The lifting cylinder (7441) is used for driving the driving connecting rod (7442) to lift and lower in the vertical direction. The lifting and lowering of the driving connecting rod (7442) is used for driving the support platform (7443) to lift and lower in the vertical direction, and the support platform (7443) is used for installing the pushing and rolling plate (743); The flipping mechanism (745) includes a mounting plate (7451), a flipping cylinder (7452), a flipping connecting rod (7453), and a second mounting seat (7454); The mounting plate (7451) is vertically arranged and one side of the mounting plate (7451) is fixedly installed on one side of the support table (7443). The second mounting seat (7454) is fixedly installed on the mounting plate (7451). The flipping cylinder (7452) is vertically installed on the second mounting seat (7454). The output end of the flipping cylinder (7452) is connected to one end of the flipping link (7453). The other end of the flipping link (7453) is hinged to the coil pushing plate (743). The flipping cylinder (7452) is used to drive the coil pushing plate (743) to flip.

10. A coiled material intelligent production line according to claim 9, characterized in that, The number of the lifting mechanisms (744) and the flipping mechanisms (745) is at least two. One lifting mechanism (744) and one flipping mechanism (745) form a first combination (7461), and another lifting mechanism (744) and another flipping mechanism (745) form a second combination (7462). The first combination (7461) is arranged on the left side of the rear end of the second frame (741), and the second combination (7462) is arranged on the right side of the rear end of the second frame (741). It further includes a mounting platform (747). The mounting platform (747) is horizontally arranged at the rear end of the second frame (741). The mounting platform (747) is fixedly installed on the second frame (741). The lifting mechanism (744) is installed on the mounting platform (747). The conveying mechanism (742) includes a conveyor belt (7421), a plurality of transmission shafts (7422), a conveying motor (7423) and a plurality of supports (7424). The plurality of supports (7424) are evenly distributed on the upper surface of the second frame (741). The plurality of transmission shafts (7422) are rotatably arranged on the upper surface of the second frame (741) along the front-rear direction through the plurality of supports (7424). The same conveyor belt (7421) is sleeved outside the two transmission shafts (7422) arranged front and back opposite to each other. The conveying motor (7423) is installed on the second frame (741). The output end of the conveying motor (7423) is connected to any one of the transmission shafts (7422). The conveying motor (7423) is used to drive the transmission shaft (7422) to rotate, and the rotation of the transmission shaft (7422) drives the rotation of the conveyor belt (7421). It further includes at least two deceleration devices (748). The deceleration devices (748) are arranged on both sides of the second frame (741) close to the lifting mechanism (744). One deceleration device (748) is fixedly installed on the left side of the second frame (741), and the other deceleration device (748) is fixedly installed on the right side of the second frame (741). The deceleration device (748) is used to reduce the speed of the coil. The deceleration device (748) includes a deceleration cylinder (7481), a deceleration lead screw (7482), and a deceleration convex part (7483). The deceleration cylinder (7481) is fixedly installed on the side of the second frame (741). One end of the deceleration lead screw (7482) is connected to the output end of the deceleration cylinder (7481), and the other end of the deceleration lead screw (7482) is fixedly connected to the deceleration convex part (7483). The deceleration cylinder (7481) is used to drive the deceleration lead screw (7482) to move up and down in the vertical direction. The up and down movement of the deceleration lead screw (7482) is used to drive the deceleration convex part (7483) to move up and down in the vertical direction. The deceleration convex part (7483) is used to reduce the speed of the coil material. The coil pushing plate (743) includes a main board (7431), two sub-boards (7432), and a bottom board. One side of one sub-board (7432) is fixedly connected to the front side of the main board (7431), and one side of the other sub-board (7432) is fixedly connected to the rear side of the main board (7431). The two sub-boards (7432) are inclined upward. The main board (7431) is fixedly installed above the bottom board. The front side of the bottom board is hinged to the lifting mechanism (744), and the rear side of the bottom board is connected to the flipping mechanism (745). It further includes at least two separating cylinders (7491), a second bolster (7492), at least two mounting beams (7493), and two separating connecting rods. The second bolster (7492) is horizontally arranged below the side of the conveying mechanism (742) away from the lifting mechanism (744). The two separating cylinders (7491) are horizontally symmetrically arranged on the left and right sides of the second bolster (7492). The output end of the separating cylinder (7491) is connected to the bottom of the separating connecting rod. The top of the separating connecting rod is fixedly connected to the bottom of the mounting beam (7493). The top of the mounting beam (7493) is fixedly connected to the bottom of the conveying mechanism (742). One mounting beam (7493) is arranged on the left side of the conveying mechanism (742), and the other mounting beam (7493) is arranged on the right side of the conveying mechanism (742). The separating cylinder (7491) is used to drive the separating connecting rod to move up and down in the vertical direction. The up and down movement of the separating connecting rod is used to drive the front part of the conveying mechanism (742) to move up and down in the vertical direction.

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