High-strength aluminum roller

A modular aluminum roller design with interchangeable components addresses the high maintenance costs of existing designs by enabling targeted part replacement, reducing the need to replace the entire unit when individual parts are damaged.

CN223101811UActive Publication Date: 2025-07-15NANTONG UNICA MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421810427.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-15
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing high-strength aluminum rollers need to be replaced as a whole when the parts are damaged, resulting in too high maintenance costs and the damaged parts cannot be replaced in a targeted manner.

Method used

The detachable structural design adopts, including the center roller, outer roller, end cover, fixed inner roller, reinforcement cylinder and reinforcement rib. The individual replacement of components is achieved through sliding connections and screw fixing, specifically the sliding connection of the connecting block, connecting block, docking block and the groove. Combined with the use of screw holes and limiting rods, the individual replacement of damaged components is achieved.

Benefits of technology

The separate replacement of damaged parts of high-strength aluminum rollers is achieved, reducing maintenance costs and avoiding the waste of overall replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength aluminum roller, which comprises a central roller, an outer roller and an end cover, a fixed inner roller is fixedly sleeved outside the central roller, a reinforcing cylinder is sleeved outside the fixed inner roller, the reinforcing cylinder comprises an inner connecting cylinder and an outer connecting cylinder, a reinforcing rib is arranged between the inner connecting cylinder and the outer connecting cylinder, and the outer connecting cylinder is connected with the outer connecting cylinder through a connecting rod. A connecting groove is formed in the outer ring wall of the fixed inner roller, a connecting block is installed on the inner ring wall of the inner connecting cylinder and slidably connected with the connecting groove, a connecting groove is formed in the outer ring wall of the outer connecting cylinder, and a connecting block is installed on the inner ring wall of the outer roller and slidably connected with the connecting groove. According to the high-strength aluminum roller, the damaged part in the high-strength aluminum roller can be independently replaced in a targeted mode, the problem that the whole aluminum roller needs to be replaced when the high-strength aluminum roller is damaged is solved, and the situation that the maintenance cost of the high-strength aluminum roller is too high is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of rollers, and specifically relates to a high-strength aluminum roller. Background Technique

[0002] A roller refers to an object in a mechanical structure that is cylindrical and can rotate. In machinery, a common driving source is used to drive the roller to drive other materials placed on the roller to move, or to apply pressure to the materials using the roller for processing.

[0003] After retrieval, the Chinese utility model patent CN213291424U discloses a high-strength roller, which relates to the field of rollers and includes a central shaft. A connecting ring is connected to the outside of the central shaft, and a fixing ring is arranged on the outside of the connecting ring. A cavity is arranged on the outside of the fixing ring, and reinforcing ribs are arranged inside the cavity. One end of the reinforcing rib is connected to an inner roller, and an outer roller is arranged on the outside of the inner roller. Both ends of the outer roller are connected with end caps, and through holes are arranged inside the end caps. A scale is arranged on the outside of the end cap on one side of the through hole. Through the arrangement of the central shaft, connecting ring, fixing ring, inner roller, and outer roller, the roller is not a single-layer structure. An inner roller is arranged inside the outer roller, and the addition of the inner roller makes the outer roller have better compressive resistance and is not easily damaged. The reinforcing ribs, fixing ring, and connecting ring inside the inner roller can also enhance the strength of the outer roller and reduce the possibility of its breakage.

[0004] The technical solution in this application document still has deficiencies: The roller is an integral structure and cannot replace the outer roller, and cannot replace the reinforcing structure in the high-strength aluminum roller alone, nor can it replace a single reinforcing rib in the reinforcing structure. When a component in the high-strength aluminum roller is damaged, the entire aluminum roller needs to be replaced, and the damaged part cannot be replaced separately, resulting in too high maintenance costs for the high-strength aluminum roller. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-strength aluminum roller to solve the problems raised in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution: a high-strength aluminum roller, comprising a central roller, an outer roller and end caps. A fixed inner roller is fixedly sleeved outside the central roller. A reinforcing cylinder is sleeved outside the fixed inner roller. The reinforcing cylinder includes an inner connecting cylinder and an outer connecting cylinder. Reinforcing ribs are installed between the inner connecting cylinder and the outer connecting cylinder. A connection groove is provided on the outer ring wall of the fixed inner roller. A connection block is installed on the inner ring wall of the inner connecting cylinder. The connection block is slidably connected with the connection groove. A connection groove is provided on the outer ring wall of the outer connecting cylinder. A connection block is installed on the inner ring wall of the outer roller. The connection block is slidably connected with the connection groove. When replacing the damaged parts of the high-strength aluminum roller, use a tool to remove the screws in the screw holes A and B, and then remove the end caps at both ends of the high-strength aluminum roller, so that the limiting rods installed on the end caps are withdrawn from the limiting grooves provided on the ports of the outer roller, and after the restriction is released, the connection block installed on the inner ring wall of the outer roller is slidably connected with the connection groove provided on the outer ring wall of the outer connecting cylinder, and the outer roller can be removed for disassembly and replacement. The entire reinforcing cylinder can be disassembled and replaced by the connection block installed on the inner ring wall of the inner connecting cylinder being slidably connected with the connection groove provided on the outer ring wall of the fixed inner roller. Through the docking blocks A and B installed at both ends of the reinforcing rib, the docking block A is slidably connected with the docking groove A provided on the inner ring wall of the outer connecting cylinder, and the docking block B is slidably connected with the docking groove B provided on the outer ring wall of the inner connecting cylinder, and a single deformed and damaged reinforcing rib can be disassembled and replaced. After the replacement is completed, install the end caps at both ends, so that the limiting rods installed on the end caps are inserted into the limiting grooves provided on the ports of the outer roller, the screw holes A provided on the end faces of the fixed inner roller are aligned with the screw holes B provided on the end caps, and then screw in the screws for fixation, which can specifically replace the damaged parts in the high-strength aluminum roller, avoid the problem of needing to replace the entire aluminum roller when the high-strength aluminum roller is damaged, and avoid the too high maintenance cost of the high-strength aluminum roller.

[0007] In a further embodiment, docking blocks A and B are respectively installed at both ends of the reinforcing rib. A docking groove B is provided on the outer ring wall of the inner connecting cylinder. A docking groove A is provided on the inner ring wall of the outer connecting cylinder. The docking block A is slidably connected with the docking groove A. The docking block B is slidably connected with the docking groove B. Through the docking blocks A and B installed at both ends of the reinforcing rib, the docking block A is slidably connected with the docking groove A provided on the inner ring wall of the outer connecting cylinder, and the docking block B is slidably connected with the docking groove B provided on the outer ring wall of the inner connecting cylinder, and a single deformed and damaged reinforcing rib can be disassembled and replaced.

[0008] In a further embodiment, screw holes A are respectively provided on both end faces of the fixed inner roller. Screw holes B are provided on the end caps. The number and positions of the screw holes A and B are the same. The screw holes A provided on the end faces of the fixed inner roller are aligned with the screw holes B provided on the end caps, and then screw in the screws for fixation.

[0009] In a further embodiment, limiting grooves are respectively formed at both ends of the outer roller, and limiting rods are installed on the end covers. The limiting rods are slidably connected to the limiting grooves, so that the limiting rods installed on the end covers are inserted into the limiting grooves formed at the ports of the outer roller for limiting and fixing.

[0010] In a further embodiment, the reinforcing ribs in the reinforcing cylinder are arranged in a circle along the cylinder ring, increasing the strength of the high-strength aluminum roller.

[0011] In a further embodiment, through holes are formed in the end covers and are slidably connected to the central roller.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The damaged parts in the high-strength aluminum roller can be replaced separately, avoiding the problem that the entire aluminum roller needs to be replaced when the high-strength aluminum roller is damaged, and avoiding the excessively high maintenance cost of the high-strength aluminum roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 2 is a sectional structural schematic diagram of the present utility model;

[0015] Figure 3 is a side structural schematic diagram of the present utility model;

[0016] Figure 4 is an enlarged schematic diagram of the end cover fixing structure of the present utility model.

[0017] In the figure: 1, central roller; 2, fixed inner roller; 3, inner connecting cylinder; 4, reinforcing cylinder; 5, outer connecting cylinder; 6, reinforcing rib; 7, docking block A; 8, docking groove A; 9, docking block B; 10, docking groove B; 11, outer roller; 12, connecting block; 13, connecting groove; 14, limiting groove; 15, screw hole A; 16, connecting groove; 17, connecting block; 18, end cover; 19, screw hole B; 20, limiting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0019] Please refer to Figures 1-4, an embodiment provided by the present utility model: a high-strength aluminum roller, comprising a central roller 1, an outer roller 11 and end caps 18. A fixed inner roller 2 is fixedly sleeved outside the central roller 1. A reinforcing cylinder 4 is sleeved outside the fixed inner roller 2. The reinforcing cylinder 4 includes an inner connecting cylinder 3 and an outer connecting cylinder 5. Reinforcing ribs 6 are installed between the inner connecting cylinder 3 and the outer connecting cylinder 5. An engaging groove 16 is formed on the outer circumferential wall of the fixed inner roller 2. An engaging block 17 is installed on the inner circumferential wall of the inner connecting cylinder 3. The engaging block 17 is slidably connected with the engaging groove 16. A connecting groove 13 is formed on the outer circumferential wall of the outer connecting cylinder 5. A connecting block 12 is installed on the inner circumferential wall of the outer roller 11. The connecting block 12 is slidably connected with the connecting groove 13. When replacing damaged components of the high-strength aluminum roller, use tools to remove the screws in the screw holes A15 and screw holes B19, and then remove the end caps 18 at both ends of the high-strength aluminum roller, so that the limiting rods 20 installed on the end caps 18 are withdrawn from the limiting grooves 14 formed on the ports of the outer roller 11. After the restriction is released, the outer roller 11 can be removed for disassembly and replacement through the sliding connection between the connecting block 12 installed on the inner circumferential wall of the outer roller 11 and the connecting groove 13 formed on the outer circumferential wall of the outer connecting cylinder 5. The entire reinforcing cylinder 4 can be disassembled and replaced through the sliding connection between the engaging block 17 installed on the inner circumferential wall of the inner connecting cylinder 3 and the engaging groove 16 formed on the outer circumferential wall of the fixed inner roller 2. Through the butting blocks A7 and butting blocks B9 installed at both ends of the reinforcing ribs 6, the butting block A7 is slidably connected with the butting groove A8 formed on the inner circumferential wall of the outer connecting cylinder 5, and the butting block B9 is slidably connected with the butting groove B10 formed on the outer circumferential wall of the inner connecting cylinder 3, and a single deformed and damaged reinforcing rib 6 can be disassembled and replaced. After the replacement is completed, install the end caps 18 at both ends, so that the limiting rods 20 installed on the end caps 18 are inserted into the limiting grooves 14 formed on the ports of the outer roller 11, and the screw holes A15 formed on the end faces of the fixed inner roller 2 are aligned with the screw holes B19 formed on the end caps 18, and then screw in the screws for fixation. It is possible to specifically replace the damaged parts in the high-strength aluminum roller, avoiding the problem of replacing the entire aluminum roller when the high-strength aluminum roller is damaged, and avoiding the too high maintenance cost of the high-strength aluminum roller.

[0020] Please refer to Figures 1-4, docking blocks A7 and docking blocks B9 are respectively installed at both ends of the reinforcing rib 6. Docking groove B10 is provided on the outer ring wall of the inner connecting cylinder 3, and docking groove A8 is provided on the inner ring wall of the outer connecting cylinder 5. The docking block A7 is slidably connected to the docking groove A8, and the docking block B9 is slidably connected to the docking groove B10. Through the docking blocks A7 and docking blocks B9 installed at both ends of the reinforcing rib 6, the docking block A7 is slidably connected to the docking groove A8 provided on the inner ring wall of the outer connecting cylinder 5, and the docking block B9 is slidably connected to the docking groove B10 provided on the outer ring wall of the inner connecting cylinder 3, so that a single deformed and damaged reinforcing rib 6 can be disassembled and replaced. Screw holes A15 are respectively provided on both end faces of the fixed inner roller 2, and screw holes B19 are provided on the end cover 18. The number and positions of the screw holes A15 and the screw holes B19 are the same. The screw holes A15 provided on the end face of the fixed inner roller 2 are aligned with the screw holes B19 provided on the end cover 18, and then screws are screwed in for fixation.

[0021] Please refer to Figures 1-4 , limiting grooves 14 are respectively provided at both ports of the outer roller cylinder 11, and limiting rods 20 are installed on the end cover 18. The limiting rods 20 are slidably connected to the limiting grooves 14. The limiting rods 20 installed on the end cover 18 are inserted into the limiting grooves 14 provided at the ports of the outer roller cylinder 11 for limiting and fixing. The reinforcing ribs 6 in the reinforcing cylinder 4 are arranged in a circle along the cylinder ring, increasing the strength of the high-strength aluminum roller. Through holes are provided on the end cover 18 and are slidably connected to the central roller 1.

[0022] Working principle: When the damaged parts of the high-strength aluminum roller need to be replaced, use tools to remove the screws in the screw holes A15 and B19, and then remove the end covers 18 at both ends of the high-strength aluminum roller, so that the limit rod 20 installed on the end cover 18 withdraws from the limit groove 14 opened on the port of the outer roller 11. After the restriction is released, the outer roller 11 can be removed for disassembly and replacement through the sliding connection between the connecting block 12 installed on the inner ring wall of the outer roller 11 and the connecting groove 13 opened on the outer ring wall of the outer connecting tube 5. The entire reinforcement tube 4 can be disassembled and replaced through the sliding connection between the connecting block 17 installed on the inner ring wall of the inner connecting tube 3 and the connecting groove 16 opened on the outer ring wall of the fixed inner roller 2. The docking blocks A7 and docking blocks B9 installed on both ends of the reinforcing rib 6 The docking block A7 is slidably connected to the docking groove A8 opened on the inner ring wall of the outer connecting tube 5, and the docking block B9 is slidably connected to the docking groove B10 opened on the outer ring wall of the inner connecting tube 3. A single deformed and damaged reinforcing rib 6 can be disassembled and replaced. After the replacement is completed, the end covers 18 at both ends are installed, so that the limiting rod 20 installed on the end cover 18 is inserted into the limiting groove 14 opened on the port of the outer roller 11, and the screw hole A15 opened on the end face of the fixed inner roller 2 is aligned with the screw hole B19 opened on the end cover 18, and then the screws are screwed in to fix it. The damaged parts in the high-strength aluminum roller can be replaced separately in a targeted manner, avoiding the problem of replacing the entire aluminum roller when the high-strength aluminum roller is damaged, and avoiding the high maintenance cost of the high-strength aluminum roller.

[0023] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A high-strength aluminum roller, comprising a central roller (1), an outer roller (11) and an end cap (18), characterized in that: A fixed inner roller (2) is fixedly sleeved outside the central roller (1). A reinforcing cylinder (4) is sleeved outside the fixed inner roller (2). The reinforcing cylinder (4) includes an inner connecting cylinder (3) and an outer connecting cylinder (5). Reinforcing ribs (6) are installed between the inner connecting cylinder (3) and the outer connecting cylinder (5). An engagement groove (16) is formed on the outer ring wall of the fixed inner roller (2). An engagement block (17) is installed on the inner ring wall of the inner connecting cylinder (3). The engagement block (17) is slidably connected to the engagement groove (16). A connection groove (13) is formed on the outer ring wall of the outer connecting cylinder (5). A connection block (12) is installed on the inner ring wall of the outer roller (11). The connection block (12) is slidably connected to the connection groove (13).

2. The high-strength aluminum roller according to claim 1, wherein: Docking blocks A (7) and docking blocks B (9) are respectively installed at both ends of the reinforcing rib (6). A docking groove B (10) is formed on the outer ring wall of the inner connecting cylinder (3). A docking groove A (8) is formed on the inner ring wall of the outer connecting cylinder (5). The docking block A (7) is slidably connected to the docking groove A (8). The docking block B (9) is slidably connected to the docking groove B (10).

3. A high-strength aluminum roller according to claim 1, characterized in that: Screw holes A (15) are respectively formed on both end faces of the fixed inner roller (2). Screw holes B (19) are formed on the end cover (18). The number and positions of the screw holes A (15) and the screw holes B (19) are the same.

4. A high-strength aluminum roller according to claim 1, characterized in that: Limit grooves (14) are respectively formed at both ports of the outer roller (11). Limit rods (20) are installed on the end cover (18). The limit rods (20) are slidably connected to the limit grooves (14).

5. A high-strength aluminum roller according to claim 1, characterized in that: The reinforcing ribs (6) in the reinforcing cylinder (4) are arranged in a circle along the circumferential direction of the cylinder.

6. A high-strength aluminum roller according to claim 1, characterized in that: Through holes are formed on the end cover (18) and are slidably connected to the central roller (1).

Citation Information

Patent Citations

  • High-strength roller

    CN213291424U