Automatic rotating and transferring mechanism for small wire rod processing equipment

Abstract

The utility model discloses an automatic rotary material transfer mechanism for small wire rod processing equipment, which comprises a machine table main body consisting of a feeding station, a rotary material transfer station, a processing station and a blanking station, the rotary material transfer station is arranged between the feeding station and the processing station and comprises an X-axis guide rail, and the X-axis guide rail is arranged on the machine table main body. A Y-axis guide rail is vertically arranged on one side of the X-axis guide rail, a Y-axis sliding block is arranged on the Y-axis guide rail, one side of the Y-axis guide rail runs on the Z-axis guide rail through a Z-axis sliding block, a material taking head is arranged at the bottom of the Y-axis sliding block, and the material taking head is composed of a claw head driven by a rotating motor. The problems that in the prior art, rotary material transferring equipment for small wire rods is numerous and jumbled in structure and not high in integration degree with a machining equipment body are solved.

Description

Technical Field

[0001] The utility model relates to the field of processing and manufacturing equipment, and particularly relates to an automatic rotary material transfer mechanism for a small wire processing equipment. Background Art

[0002] Radio frequency cables are connecting wires widely used in wireless electronic devices. They are small in size and thin in wire diameter. When further assembled and processed (fastened and connected to the device main board), due to their thin and soft characteristics, currently, if the rotation (flipping) and translation of the cables in the production line are required, special cable flipping equipment needs to be used. However, such flipping equipment is often large in size and does not have the characteristic of adjustable height. It cannot be directly integrated into the middle section of the production line (or the detection and blanking end), and can only be used as a single device.

[0003] In view of this, the technical solution of the present invention proposes an automatic rotary material transfer mechanism for a small wire processing equipment. It adopts a hoisting structure and is directly integrated into the middle section of the wire body (between feeding and processing or blanking). When the overall rotation of the cable is required, the material transfer of the wire body (including flipping, lifting, and translation, etc.) is carried out through a material taking device that can operate in multiple axial directions. There is no need to set up special equipment. In addition, it has a high integration degree with the whole machine, is easy to install and disassemble, the components are easy to replace, and has strong adaptability. The material taking head (clip) can be replaced according to different wire specifications. Summary of the Utility Model

[0004] The technical solution of the utility model aims to solve at least one of the technical problems in the related art to some extent. For this reason, the main purpose of the present invention is to provide an automatic rotary material transfer mechanism for a small wire processing equipment, aiming to solve the problems in the prior art that the rotary material transfer equipment for thin wires has a complex structure and a low integration degree with the main body of the processing equipment.

[0005] To achieve the above purpose, the present invention provides an automatic rotary material transfer mechanism for a small wire processing equipment, including a machine table main body composed of a feeding station, a rotary material transfer station, a processing station, and a blanking station.

[0006] The rotary material transfer station is arranged between the feeding station and the processing station.

[0007] The rotary material transfer station includes an X-axis guide rail and an X-axis slider running on the X-axis guide rail. A Y-axis guide rail is vertically arranged on one side of the X-axis guide rail, and a Y-axis slider running on the Y-axis guide rail. On one side of the Y-axis guide rail, it runs on the Z-axis guide rail through a Z-axis slider. A material taking head is arranged at the bottom of the Y-axis slider, and the material taking head is composed of a claw head driven by a rotating motor.

[0008] As a further solution of the present utility model, the rotary motor and the material taking head are arranged on a mounting seat, and the mounting seat is connected with the Y-axis slider through a detachable connection structure.

[0009] As a further solution of the present utility model, the X-axis guide rail is arranged at the top position of a gantry frame.

[0010] As a further solution of the present utility model, the claw head is a two-piece chuck driving wire clamping structure.

[0011] As a further solution of the present utility model, a CCD camera for detecting the rotation and deviation of wire clamping is arranged above the claw head.

[0012] As a further solution of the present utility model, a light shielding plate for preventing interference is arranged above the CCD camera.

[0013] As a further solution of the present utility model, a limiting frame for preventing excessive opening is arranged on the outer ring of the claw head.

[0014] The beneficial effects of the present utility model are as follows:

[0015] The automatic rotary transfer mechanism for a small wire processing device proposed by the present utility model enables small and flexible wires to perform multi-axial movements when rotation and stacking are required through a rotary transfer station arranged between the feeding station and the processing station. This rotary transfer station does not require special flipping equipment and lifting equipment, etc. It is directly integrated into the machine body and has adjustable and replaceable characteristics to adapt to different specifications of wires. The overall structure of the rotary transfer station is simple, can be assembled through a gantry frame (such as by hoisting, etc.), and can also cooperate with various auxiliary devices for more precise transfer monitoring, such as optical alignment in this solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the technical solutions of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the technical solutions of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the machine body in the present utility model.

[0018] Figure 2 It is a schematic diagram of the distribution of each station in the equipment of the present utility model.

[0019] Figure 3Schematic diagram of the settings of each guide rail at the rotary transfer station in the present utility model.

[0020] Figure 4 Schematic diagram of the settings of each slider at the rotary transfer station in the present utility model.

[0021] Figure 5 Schematic diagram of the planar structure on one side of the rotary transfer station in the present utility model.

[0022] Figure 6 Schematic diagram of the structure of the material taking head in the present utility model.

[0023] Figure 7 Schematic diagram of the enlarged claw head in the present utility model.

[0024] Label Name Label Name 1 Machine body 114 Material taking head 10 Incoming material station 1140 Mounting seat 11 Rotary transfer station 1141 Motor 110 Gantry frame 1142 Bracket 111 X-axis guide rail 1143 Light shield 1110 X-axis slider 1144 CCD camera 112 Y-axis guide rail 1145 Limit frame 1120 Y-axis slider 1146 Claw head 113 Z-axis guide rail 12 Processing station 1130 Z-axis slider 13 Outgoing material station Detailed implementation method

[0025] As follows:

[0026] Please refer to the appendix Figure 1-7 ,

[0027] The main structure includes a machine body main body 1 composed of a feeding station 10, a rotary transfer station 11, a processing station 12 and a discharging station 13. The rotary transfer station 11 is arranged between the feeding station 10 and the processing station 12. The rotary transfer station 11 includes an X-axis guide rail 111 and an X-axis slider 1110 running on the X-axis guide rail 111. A Y-axis guide rail 112 is vertically arranged on one side of the X-axis guide rail 111, and a Y-axis slider 1120 running on the Y-axis guide rail 112. On one side of the Y-axis guide rail 112, it runs on the Z-axis guide rail 113 through a Z-axis slider 1130. A material taking head 114 is arranged at the bottom of the Y-axis slider 1120. The material taking head 114 is composed of a claw head 1146 driven by a rotating motor 1141.

[0028] The working principle is as follows:

[0029] After starting work, after the wire is fed from the feeding station 10, it is transported by the loading belt to the rotary transfer station 11 on one side. At this time, the X-axis guide rail 111 at the rotary transfer station 11 cooperates with the X-axis slider 1110 to drive the Z-axis guide rail 113 and the Y-axis guide rail 112 to translate. The Y-axis guide rail 112 cooperates with the Y-axis slider 1120 to control the up and down displacement of the claw head 1146. The claw head 1146 is controlled to open, close and rotate through the motor 1141. The Z-axis guide rail 113 bears the forward and backward displacement of the entire Y-axis guide rail 112 component (including the entire material taking head 114). When it rotates to the required angle, it is sent to the processing station 12 on one side through the Z-axis guide rail 113 (or in cooperation with a manipulator) for processing.

[0030] A preferred embodiment of the present utility model: The rotating motor 1141 and the material taking head 114 are arranged on a mounting base 1140, and the mounting base 1140 is connected to the Y-axis slider 1120 through a detachable connection structure.

[0031] The entire material taking head 114 can be replaced and used. The mounting base 1140 is connected to the Y-axis slider 1120 through a detachable structure and can be replaced according to different processing requirements.

[0032] A preferred embodiment of the present utility model: The X-axis guide rail 111 is arranged at the top position of a gantry frame 110.

[0033] The gantry frame 110 has good force-bearing and horizontal characteristics and cooperates with the X-axis guide rail 111 to perform precise lateral displacement actions.

[0034] A preferred embodiment of the present utility model: The claw head 1146 is a two-piece chuck drive wire clamping structure.

[0035] The two-piece chuck structure also has the replaceable characteristic. The chuck is directly driven by the motor 1141 to open, close and rotate.

[0036] A preferred embodiment of the present utility model: Above the claw head 1146, a CCD camera 1144 for detecting the rotation and displacement of the wire clamping is provided.

[0037] The provided CCD camera 1144 is used to detect whether the rotation angle and the wire height reach the set positions and can be adjusted in time.

[0038] A preferred embodiment of the present utility model: Above the CCD camera 1144, a light shielding plate 1143 for preventing interference is provided.

[0039] The provided light shielding plate 1143 is used to reduce the interference of external redundant light on the CCD camera 1144.

[0040] A preferred embodiment of the present utility model: An outer ring of the claw head 1146 is provided with a limit frame 1145 for preventing excessive opening.

[0041] The limit frame 1145 is used to prevent the claw head 1146 from opening too much and has a limiting effect on the upper line stroke.

[0042] The above are only the preferred embodiments of the technical solutions of the present utility model, and do not limit the patent scope of the technical solutions of the present utility model. All equivalent structural transformations made under the inventive concept of the technical solutions of the present utility model by using the content of the specification and drawings of the technical solutions of the present utility model, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the technical solutions of the present utility model.

Claims

1. An automatic rotary transfer mechanism for a small wire processing device, characterized in that it comprises a machine table main body composed of a feeding station, a rotary transfer station, a processing station and a blanking station, the rotary transfer station is arranged between the feeding station and the processing station, the rotary transfer station includes an X-axis guide rail and an X-axis slider running on the X-axis guide rail. A Y-axis guide rail is vertically arranged on one side of the X-axis guide rail, and a Y-axis slider running on the Y-axis guide rail. On one side of the Y-axis guide rail, it runs on the Z-axis guide rail through a Z-axis slider. A material taking head is arranged at the bottom of the Y-axis slider, and the material taking head is composed of a claw head driven by a rotary motor.

2. The automatic rotary transfer mechanism for a small wire processing device according to claim 1, characterized in that, The rotary motor and the material taking head are arranged on a mounting seat, and the mounting seat is connected with the Y-axis slider through a detachable connection structure.

3. The automatic rotary transfer mechanism for a small wire processing device according to claim 1, characterized in that, The X-axis guide rail is arranged at the top position of a gantry frame.

4. The automatic rotary transfer mechanism for small wire processing equipment according to claim 1, characterized in that, The claw head is a two-piece chuck driving wire clamping structure.

5. The automatic rotary transfer mechanism for small wire processing equipment according to claim 1, characterized in that, Above the claw head, there is a CCD camera for detecting the rotation deviation of wire clamping.

6. The automatic rotary transfer mechanism for a small wire processing device according to claim 5, characterized in that, Above the CCD camera, there is a light shielding plate for preventing interference.

7. The automatic rotary transfer mechanism for small wire processing equipment according to claim 1, characterized in that, An outer ring of the claw head is provided with a limit frame for preventing excessive opening.

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