Splitting machine facilitating roll replacement
The cutting machine's swap roll mechanism addresses the inefficiency of roll changes by enabling continuous cutting through improved material transfer and alignment, enhancing efficiency and product quality.
Patent Information
- Application Number
- CN202422435430.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
When replacing the coil, existing slitters need to pass the material through the path inside the slitter, resulting in inefficiency.
A slitting machine is designed to facilitate coil change, using independently liftable clamping strips and feeding platforms, combined with guide rollers, bent parts and support strips to achieve rapid butt and continuous slitting of materials, and accurately align the ends of materials through a correction actuator.
It shortens the time for replacing the coil material, improves the working efficiency of the slitting machine, reduces downtime, and improves the quality and slitting accuracy of the material.
Smart Images

Figure CN223102240U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slitting machines, and particularly relates to a slitting machine convenient for roll changing. Background Art
[0002] A slitting machine is a mechanical device widely used in industrial production, mainly used for slitting materials such as wide-width paper, film, non-woven fabric, metal sheet, etc. into multiple narrow-width products.
[0003] The Chinese utility model patent with the publication number CN215854143U discloses a fully automatic PVC film slitting machine with adjustable width. After the material of this slitting machine is slit, it will exit from the inside of the slitting machine. When replacing with a new material roll, it is necessary to pass the material along the path inside the slitting machine through the slitting machine and finally reach the winding roller for winding; the material needs to bypass multiple roller shafts and slitting knife groups when passing through the inside of the slitting machine, so it takes a lot of time, and during this process, the slitting machine cannot be used normally, greatly reducing the working efficiency of the slitting machine.
[0004] Therefore, it is necessary to improve the slitting machine in the prior art. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the defects existing in the prior art, and provide a slitting machine convenient for roll changing, which improves the working efficiency of the slitting machine.
[0006] To achieve the above purpose, the specific technical solution of the slitting machine convenient for roll changing of the utility model is as follows:
[0007] A slitting machine convenient for roll changing includes a roll changing mechanism. The roll changing mechanism includes a receiving platform. The top surface of the receiving platform is provided with two independently liftable clamping strips. Along the first direction of the material advancing inside the slitting machine, the clamping strips are arranged perpendicular to the first direction, and there is a gap between the clamping strips and the receiving platform for the material to pass through.
[0008] Preferably, in order to improve the smoothness of the material passing through the receiving platform, guide rollers are arranged on both the front and rear sides of the receiving platform along the first direction. The axis of the guide roller is parallel to the clamping strip, and the horizontal height of the top of the guide roller is greater than the horizontal height of the top surface of the receiving platform.
[0009] Preferably, in order to improve the firmness of the receiving platform, the front and rear side edges of the receiving platform along the first direction are bent downward to form a bent portion, and the bent portion and the receiving platform are transitioned by an arc.
[0010] Preferably, in order to further improve the firmness of the receiving platform, a support strip is fixedly connected to the bottom surface of the receiving platform, and the support strip is fixedly connected to the bent portion.
[0011] Preferably, in order to improve the flatness of the cut material, the material receiving platform is provided with a guide groove, and the guide groove is located between the two clamping strips.
[0012] Preferably, in order to realize the slitting operation of the material, the roll changing mechanism is fixedly connected with a base through a mounting frame, a material roll is arranged on the mounting frame, and a slitting cutter group is arranged on the base.
[0013] Preferably, in order to facilitate the docking operation between the front and rear material rolls, the mounting frame is slidably connected with the base perpendicular to the first direction.
[0014] Preferably, in order to realize the sliding operation of the mounting frame, a slide rail is fixedly connected to the base perpendicular to the first direction, a slider is slidably matched with the slide rail, the slider is fixedly connected with the mounting frame, and a deviation rectifying actuator for driving the mounting frame to slide is further arranged on the base.
[0015] The slitting machine with convenient roll changing of the present utility model has the following advantages: when the previous material roll of the slitting machine is approaching the end of slitting, the tail of the previous material roll is clamped by one of the clamping strips; at the same time, a new material roll is replaced, the head of the new material roll is moved to the material receiving platform, and is clamped and fixed by the other clamping strip; the heads and tails of the two material rolls are docked and fixed, and then the previous material roll pulls the new material roll forward, saving the time for threading the new material roll inside the slitting machine and improving the working efficiency of the slitting machine. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of the slitting machine of the present utility model;
[0017] Figure 2 is Figure 1 an enlarged view of part A of
[0018] Figure 3 is a schematic installation structure diagram of the roll changing mechanism of the present utility model;
[0019] Figure 4 is a schematic structural diagram of the roll changing mechanism of the present utility model;
[0020] Figure 5 is a schematic connection structure diagram of the clamping strip and the material receiving platform of the present utility model;
[0021] Figure 6 is a schematic structural diagram of the material receiving platform of the present utility model;
[0022] Marking description in the figure: 1. Slitting cutter group; 2. Base; 3. Mounting frame; 4. Material roller; 5. Rewinding mechanism; 6. Deviation rectification actuator; 201. Slide rail; 301. Slide block; 501. Clamping strip; 502. Material receiving platform; 503. Guide groove; 504. Lifting cylinder; 505. Guide roller; 506. Bending part; 507. Support strip. Detailed implementation mode
[0023] The following combines the accompanying drawings and embodiments to further describe the detailed implementation mode of the present utility model. The following embodiments are only used to more clearly illustrate the technical solution of the present utility model, and cannot be used to limit the protection scope of the present utility model.
[0024] "Top surface", "bottom", "bottom surface" are referenced based on the normal use state of the slitting machine, only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.
[0025] As Figure 3 and 4 shown, a slitting machine convenient for rewinding includes a rewinding mechanism 5. The rewinding mechanism 5 includes a material receiving platform 502. Two independently liftable clamping strips 501 are arranged on the top surface of the material receiving platform 502. Along the forward direction of the material inside the slitting machine is the first direction, the clamping strips 501 are arranged perpendicular to the first direction, and there is a gap for the material to pass between the clamping strips 501 and the material receiving platform 502.
[0026] The above slitting machine is used to slit a wide-width material into multiple narrow-width products. The slitting machine includes a base 2. A slitting cutter group 1 and a mounting frame 3 are fixedly connected to the base 2. The rewinding mechanism 5 and the material roller 4 are both installed on the mounting frame 3; the material is initially wound on the material roller 4. After unwinding, it passes through the rewinding mechanism 5 and the slitting cutter group 1 in sequence. After the material is slit into multiple narrow-width products by the slitting cutter group 1, it is wound by a winding machine, and thus the slitting of the material is completed; a lifting cylinder 504 is arranged on the material receiving platform 502. The lifting end of the lifting cylinder 504 is connected to the clamping strip 501 for driving the clamping strip 501 to lift. When the clamping strip 501 rises, there is a gap for the material to pass between the clamping strip 501 and the material receiving platform 502. When the clamping strip 501 falls, the material can be clamped from both sides by the clamping strip 501 and the material receiving platform 502 to realize the fixation of the material.
[0027] During the operation of the above slitter, when the material on the material roll 4 is cut, the end of the material detaches from the material roll 4. When the end of the material passes above the material receiving platform 502, the end of the material can be clamped by the clamping strip 501 located in front of the advancing direction of the material. Then, a new material roll 4 is replaced. After unrolling the material on the material roll 4, the front end of the material is moved above the material receiving platform 502, and the front end of the material is clamped by another clamping strip 501. Then, the head and tail ends of the two materials are butted on the material receiving platform, and adhesive tape is used for bonding and fixing at the butting moment. After the butting is completed, the two clamping strips 501 are loosened, and at the same time, the slitter is started to operate normally, so that the latter material can be driven forward by the former material to realize continuous slitting of the material.
[0028] With the assistance of the roll changing mechanism 5, the slitter can realize the head-to-tail butting between the front and rear rolls of materials, and drive the latter material forward by the former material to realize continuous slitting of the material by the slitter. Compared with the situation after replacing the material, it is necessary to pass the material completely through the entire slitter along the path of the material advancing inside the slitter, which saves more time, thereby shortening the downtime of the slitter and improving the working efficiency of the slitter.
[0029] A further improvement is that, as Figure 3 and 4 shown, guide rollers 505 are arranged on both the front and rear sides of the material receiving platform 502 along the first direction. The axis line of the guide roller 505 is parallel to the clamping strip 501, and the horizontal height of the top of the guide roller 505 is greater than the horizontal height of the top surface of the material receiving platform 502. The arrangement of the two guide rollers 505 can support the material passing above the material receiving platform 502, and reduce the resistance of the material advancing through the rolling friction between the material and the guide rollers 505. The horizontal height of the top of the guide roller 505 being greater than the horizontal height of the top surface of the material receiving platform 502 can reduce the friction between the material and the material receiving platform 502 when the material advances, reduce the wear on the material, and improve the quality of the material.
[0030] A further improvement is that, as Figure 5 and 6 shown, the side edges on both the front and rear sides of the material receiving platform 502 along the first direction are bent downward to form a bent portion 506, and the bent portion 506 and the material receiving platform 502 are transitioned by an arc. The bent portion 506 and the material receiving platform 502 are perpendicularly distributed. The bent portion 506 can improve the strength of the material receiving platform 502 in the direction perpendicular to the first direction, thereby improving the bearing capacity of the material receiving platform 502. The arc can make the connection part between the bent portion 506 and the material receiving platform 502 smoother, thereby reducing the probability of damaging the material and ensuring the quality of the materials produced by the slitter.
[0031] A further improvement is that, as Figure 6As shown, a support bar 507 is fixedly connected to the bottom surface of the material receiving platform 502, and the support bar 507 is fixedly connected to the bent portion 506. The support bar 507 supports the material receiving platform 502 from the bottom, further enhancing the strength of the material receiving platform 502, reducing the probability of deformation of the material receiving platform 502, and enhancing the firmness of clamping the material by the material receiving platform 502 and the clamping bar 501.
[0032] A further improvement is that, as Figures 4-6 shown, the material receiving platform 502 is provided with a guide groove 503, and the guide groove 503 is located between the two clamping bars 501. When docking the front and rear ends of the material on the material receiving platform 502, the ends of the material need to be cut flat to improve the docking quality; the provided guide groove 503 can play a role in guiding and positioning the cutting tool during material cutting, thereby improving the flatness of the cut material, improving the quality of material docking, and further improving the quality of material cutting by the cutting machine.
[0033] A further improvement is that, as Figures 1-3 shown, the mounting frame 3 is slidably connected to the base 2 perpendicular to the first direction. When docking the front and rear rolls of material, there may be a misalignment between the two rolls of material. Therefore, after loosening the end of the front roll of material, the position of the mounting frame 3 can be moved along the direction perpendicular to the first direction, so that the end of the rear roll of material fixed on the mounting frame 3 is aligned with the end of the front roll of material. Then, fix the ends of the front and rear rolls of material and perform docking and fixing, thereby improving the docking accuracy and the quality of material cutting by the cutting machine.
[0034] A further improvement is that, as Figures 1-3 shown, a slide rail 201 is fixedly connected to the base 2 perpendicular to the first direction. A slide block 301 is slidably engaged with the slide rail 201, and the slide block 301 is fixedly connected to the mounting frame 3. A deviation correction actuator 6 for driving the mounting frame 3 to slide is further provided on the base 2. The deviation correction actuator 6 is a push-pull cylinder, and both ends of the push-pull cylinder are respectively hinged to the base 2 and the mounting frame 3. The cooperation between the slide block 301 and the slide rail 201 plays a guiding role in the movement of the mounting frame 3. When adjusting the position of the mounting frame 3, the push-pull cylinder provides power to drive the mounting frame 3 to move on the base 2, thereby adjusting the position of the rear roll of material and realizing the precise docking of the ends of the front and rear rolls of material.
[0035] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent substitutions can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.
Claims
1. A slitter for convenient roll change, characterized in that, Comprising: A roll changing mechanism (5), the roll changing mechanism (5) includes a material receiving platform (502), the top surface of the material receiving platform (502) is provided with two independently liftable clamping strips (501), along the direction of the material advancing inside the slitter is the first direction, the clamping strips (501) are arranged perpendicular to the first direction, and there is a gap between the clamping strips (501) and the material receiving platform (502) for the material to pass through.
2. The slitter for convenient roll change according to claim 1, wherein Guide rollers (505) are arranged on both the front and rear sides of the material receiving platform (502) along the first direction, the axis line of the guide rollers (505) is parallel to the clamping strips (501), and the horizontal height of the top of the guide rollers (505) is greater than the horizontal height of the top surface of the material receiving platform (502).
3. The slitter for facilitating roll change according to claim 1, wherein, Both the front and rear side edges of the material receiving platform (502) along the first direction are bent downward to form a bent portion (506), and the bent portion (506) and the material receiving platform (502) are transitioned by an arc.
4. The slitter for facilitating roll change according to claim 3, wherein, A support strip (507) is fixedly connected to the bottom surface of the material receiving platform (502), and the support strip (507) is fixedly connected to the bent portion (506).
5. The slitter for facilitating roll change according to claim 1, wherein The material receiving platform (502) is provided with a guide groove (503), and the guide groove (503) is located between the two clamping strips (501).
6. The slitter for convenient roll change according to any one of claims 1-5, characterized in that, The roll changing mechanism (5) is fixedly connected to a base (2) through a mounting frame (3), a material roll (4) is arranged on the mounting frame (3), and a slitting cutter group (1) is arranged on the base (2).
7. The slitter for facilitating roll change according to claim 6, characterized in that, The mounting frame (3) is slidably connected to the base (2) perpendicular to the first direction.
8. The slitter for facilitating roll change according to claim 7, characterized in that, A slide rail (201) is fixedly connected to the base (2) perpendicular to the first direction, a slider (301) is slidably fitted on the slide rail (201), the slider (301) is fixedly connected to the mounting frame (3), and a deviation rectifying actuator (6) for driving the mounting frame (3) to slide is further arranged on the base (2).
Citation Information
Patent Citations
Width-adjustable full-automatic PVC (polyvinyl chloride) film splitting machine
CN215854143U