Pay-off device for photovoltaic engineering cable
The cable laying device automates the unwinding process using a motor-driven gear mechanism and hydraulic lifting system, addressing the inefficiencies and safety concerns of manual cable laying in photovoltaic engineering.
Patent Information
- Application Number
- CN202422169133.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In existing photovoltaic projects, cable laying relies on manual pulling, resulting in high physical consumption, low work efficiency and safety hazards.
A wire release device for photovoltaic engineering cables is designed, and a motor drives the roller to rotate and drive the cable reel to release the wire, and the cable reel is lifted through the jack to reduce manual operation.
Automatic line lay-off is realized, reducing workers' labor intensity, improving construction safety and efficiency, and reducing installation time.
Smart Images

Figure CN223102325U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic engineering, and particularly relates to a cable pay-off device for photovoltaic engineering. Background Art
[0002] During the construction of photovoltaic projects, cable laying is one of the core links, and its efficiency and quality are directly related to the progress and safety of the entire project.
[0003] However, the currently widely used cable pay-off method completely relies on manual direct pulling of the cable, which has the following defects:
[0004] The manual pulling method greatly increases the physical labor burden of workers. Long-term and high-intensity pulling operations not only quickly consume the physical strength of workers, resulting in a significant decline in work efficiency, but also may lead to a decline in work quality due to excessive fatigue, such as uneven cable laying and rough joint treatment, thus affecting the performance and lifespan of the entire photovoltaic system.
[0005] Manually pulling the cable requires extremely high physical strength from workers and a relatively large force needs to be continuously applied during the operation. In a complex and changeable outdoor construction environment, such as uneven, slippery or obstacle-ridden ground, workers are extremely likely to fall, sprain or other safety accidents due to uneven force application or loss of balance, seriously threatening the personal safety and health of workers.
[0006] Therefore, in order to solve the above problems, it is necessary to design a cable pay-off device for photovoltaic engineering. Content of the Utility Model
[0007] The purpose of the utility model is to provide a cable pay-off device for photovoltaic engineering to solve the technical problem that the existing pay-off device requires manual pulling.
[0008] To solve the above technical problem, the utility model provides a cable pay-off device for photovoltaic engineering, including:
[0009] Two symmetrically arranged roller seats, each roller seat is connected with a driving roller and a driven roller through bearings;
[0010] A cable reel, arranged on the supporting surface formed by two pairs of driving rollers and driven rollers;
[0011] A rotating shaft, the two ends of which are respectively connected with the driving rollers on the two roller seats;
[0012] A motor, connected with the rotating shaft to be suitable for driving the rotating shaft to rotate; where
[0013] The rotating shaft is suitable for driving the two driving rollers to rotate when rotating, so as to drive the cable reel and the two driven rollers to rotate and make the cable reel pay off the cable.
[0014] Furthermore, a first gear is sleeved on the rotating shaft;
[0015] A second gear is provided on the motor; wherein
[0016] The first gear and the second gear are meshed with each other; and
[0017] The motor is adapted to drive the rotating shaft to rotate through the second gear and the first gear.
[0018] Furthermore, a connecting plate is provided between the two roller seats; wherein
[0019] The connecting plate is connected to the two roller seats; and
[0020] The motor is fixed on the connecting plate.
[0021] Furthermore, bases are provided on both sides of the cable reel;
[0022] At least one cushion block is provided above the base;
[0023] A jack is provided on the top of the cushion block;
[0024] A support block is provided on the top of the jack;
[0025] The same support column is provided on the tops of the two support blocks; wherein
[0026] The support column penetrates through the cable reel; and
[0027] The two jacks are adapted to drive the two support blocks to move upward so as to lift the cable reel by the support column.
[0028] Furthermore, a placing portion is provided on the top of the support block; wherein
[0029] The support column is adapted to be placed in the placing portion.
[0030] Furthermore, two guiding columns are provided on the top of the base; wherein
[0031] A sliding sleeve is sleeved on the guiding column; and
[0032] The sliding sleeve is slidably connected to the guiding column;
[0033] Both ends of the support block are connected to the two sliding sleeves.
[0034] The beneficial effects of the utility model are:
[0035] (1) When wire laying is required, start the motor. The second gear on the motor meshes with the first gear on the rotating shaft. As the motor rotates, the second gear drives the first gear to rotate, thereby transmitting the rotational power of the motor to the rotating shaft. Driven by the gear drive, the rotating shaft starts to rotate, and then drives the driving rollers on the two roller seats to rotate. Since there is a certain frictional force between the driving rollers and the cable reel, the rotation of the driving rollers will drive the cable reel, the driven rollers, and the cable to rotate together. As the cable reel rotates, the cable gradually unwinds from the cable reel, thus achieving automatic wire laying, reducing the time and physical effort of manual operation, and significantly improving construction safety.
[0036] (2) When it is necessary to lift the cable reel for wire laying, select a suitable cushion block and place the jack on the cushion block. At this time, control the jack to push the support block upward. The support block drives the sliding table to move upward along the guide post, and the support block drives the support column to move upward together. The support column lifts the cable reel. At this time, place the roller seat and the driving rollers and driven rollers on the roller seat under the cable reel. Then control the jack to reset so that the cable reel falls on the driving rollers and driven rollers, and the wire laying operation of the cable can be carried out, thus achieving convenient lifting of the cable reel, reducing the labor intensity of workers and reducing the installation time, and improving the construction efficiency.
[0037] Other features and advantages of the present utility model will be described in the following description of the specification, and, in part, will be obvious from the description of the specification, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model are achieved and obtained by the structures specifically pointed out in the description of the specification and the drawings.
[0038] In order to make the above objectives, features, and advantages of the present utility model more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, details are described as follows. Description of the Drawings
[0039] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0040] Figure 1 is a three-dimensional view of some preferred embodiments of the present utility model Figure 1 ;
[0041] Figure 2 is a three-dimensional view of some preferred embodiments of the present utility model Figure 2 ;
[0042] Figure 3It is a perspective view of the overall preferred embodiment of the present utility model.
[0043] In the figure:
[0044] Roller seat 1, driving roller 2, driven roller 3, cable reel 4, rotating shaft 5, motor 6, first gear 7, second gear 8, connecting plate 9, base 10, cushion block 11, jack 12, support block 13, placing portion 131, support column 14, guiding column 15, sliding sleeve 16. Detailed implementation manner
[0045] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1
[0046] As Figure 1 、 Figure 3 shown, this embodiment provides a wire releasing device for a photovoltaic project cable, including:
[0047] Two symmetrically arranged roller seats 1, and a driving roller 2 and a driven roller 3 are connected to each roller seat 1 by bearings; a cable reel 4 is arranged on the supporting surface formed by two pairs of driving rollers 2 and driven rollers 3; a rotating shaft 5, the two ends of which are respectively connected to the driving rollers 2 on the two roller seats 1; a motor 6, connected to the rotating shaft 5 to drive the rotating shaft 5 to rotate; wherein the rotating shaft 5 is adapted to drive the two driving rollers 2 to rotate when rotating, so as to drive the cable reel 4 and the two driven rollers 3 to rotate, and to release the cable on the cable reel 4; wherein the roller seat 1 is also used to limit the cable reel 4 to prevent the cable reel 4 from falling off the rollers.
[0048] A first gear 7 is sleeved on the rotating shaft 5; a second gear 8 is arranged on the motor 6; wherein the first gear 7 and the second gear 8 are meshed with each other; and the motor 6 is adapted to drive the rotating shaft 5 to rotate through the second gear 8 and the first gear 7.
[0049] A connecting plate 9 is arranged between the two roller seats 1; wherein the connecting plate 9 is connected to the two roller seats 1; and the motor 6 is fixed on the connecting plate 9; by arranging the connecting plate 9, the stability of the two roller seats 1 is increased, and at the same time, it also serves as an installation platform for the motor 6, so that the second gear 8 on the motor 6 can be perfectly meshed with the first gear 7.
[0050] In this embodiment, when wire laying is required, the motor 6 is started. The second gear 8 on the motor 6 meshes with the first gear 7 on the rotating shaft 5. As the motor 6 rotates, the second gear 8 drives the first gear 7 to rotate, thereby transmitting the rotational power of the motor 6 to the rotating shaft 5. The rotating shaft 5 starts to rotate under the drive of the gear transmission, and then drives the driving rollers 2 on the two roller seats 1 to rotate. Since there is a certain frictional force between the driving rollers 2 and the cable reel 4, the rotation of the driving rollers 2 will drive the cable reel 4, the driven rollers 3 and the cable to rotate together. As the cable reel 4 rotates, the cable gradually unwinds from the cable reel 4, thus achieving automatic wire laying, reducing the time and physical consumption of manual operation, and significantly improving the construction safety. Embodiment 2
[0051] As Figure 2 、 Figure 3 shown, on the basis of Embodiment 1, this Embodiment 2 includes:
[0052] Bases 10 are provided on both sides of the cable reel 4; at least one cushion block 11 is provided above the bases 10; a jack 12 is provided on the top of the cushion block 11; a support block 13 is provided on the top of the jack 12; the same support column 14 is provided on the tops of the two support blocks 13; wherein the support column 14 penetrates through the cable reel 4; and the two jacks 12 are adapted to drive the two support blocks 13 to move upward so as to lift the cable reel 4 by the support column 14; wherein the cushion block 11 is preferably made of wood; the number and thickness of the cushion blocks 11 can be selected and stacked according to actual requirements.
[0053] A placing portion 131 is provided on the top of the support block 13; wherein the support column 14 is adapted to be placed in the placing portion 131; wherein the placing portion 131 is preferably arc-shaped; by providing the placing portion 131, the effect of limiting the support column 14 is achieved.
[0054] Two guide columns 15 are provided on the top of the base 10; a sliding sleeve 16 is sleeved on the guide column 15; and the sliding sleeve 16 is slidably connected to the guide column 15; both ends of the support block 13 are connected to the two sliding sleeves 16.
[0055] In this embodiment, when it is necessary to lift the cable reel 4 for wire laying, select a suitable cushion block 11, place the jack 12 on the cushion block 11. At this time, control the jack 12 to push the support block 13 upward. The support block 13 drives the sliding table 16 to move upward along the guiding column 15, and the support block 13 drives the support column 14 to move upward together. The support column 14 lifts the cable reel 4. At this time, place the roller seat 1 and the driving roller 2 and the driven roller 3 on the roller seat 1 under the cable reel 4. Then control the jack 12 to reset so that the cable reel 4 falls on the driving roller 2 and the driven roller 3, and the wire laying operation of the cable can be carried out. Thus, it is convenient to lift the cable reel 4, reduce the labor intensity of workers, reduce the installation time, and improve the construction efficiency.
[0056] All the devices (components without specific structures described) selected in this application are common standard parts or parts known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods.
[0057] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0058] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0059] Taking the above-mentioned ideal embodiment of the present utility model as an inspiration, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A photovoltaic engineering cable pay-off device, characterized in that: Comprising: Two symmetrically arranged roller seats (1), with a driving roller (2) and a driven roller (3) connected by bearings on each roller seat (1); A cable reel (4), arranged on the supporting surface formed by two pairs of driving rollers (2) and driven rollers (3); A rotating shaft (5), with its two ends respectively connected to the driving rollers (2) on the two roller seats (1); A motor (6), connected to the rotating shaft (5) to be adapted to drive the rotating shaft (5) to rotate; wherein The rotating shaft (5) is adapted to drive the two driving rollers (2) to rotate when rotating, so as to drive the cable reel (4) and the two driven rollers (3) to rotate, and to pay out the cable on the cable reel (4).
2. An unwinding device for a photovoltaic project cable according to claim 1, characterized in that A first gear (7) is sleeved on the rotating shaft (5); A second gear (8) is provided on the motor (6); wherein The first gear (7) and the second gear (8) are meshed with each other; and The motor (6) is adapted to drive the rotating shaft (5) to rotate through the second gear (8) and the first gear (7).
3. An unwinding device for a photovoltaic project cable according to claim 2, characterized in that A connecting plate (9) is provided between the two roller seats (1); wherein The connecting plate (9) is connected to the two roller seats (1); and The motor (6) is fixed on the connecting plate (9).
4. An unwinding device for a photovoltaic project cable according to claim 3, characterized in that Bases (10) are provided on both sides of the cable reel (4); At least one cushion block (11) is provided above the bases (10); A jack (12) is provided on the top of the cushion block (11); A support block (13) is provided on the top of the jack (12); The same support column (14) is provided on the tops of the two support blocks (13); wherein The support column (14) penetrates through the cable reel (4); and The two jacks (12) are adapted to drive the two support blocks (13) to move upward, so as to lift the cable reel (4) by the support column (14).
5. An unwinding device for a photovoltaic project cable according to claim 4, characterized in that A placing part (131) is provided on the top of the support block (13); wherein The support column (14) is adapted to be placed in the placing part (131).
6. An unwinding device for a photovoltaic project cable according to claim 5, characterized in that Two guide columns (15) are provided on the top of the base (10); wherein A sliding sleeve (16) is sleeved on the guide column (15); and The sliding sleeve (16) is slidably connected to the guide column (15); Both ends of the support block (13) are connected to the two sliding sleeves (16).