Wire rod machine with high processing speed

Abstract

The utility model provides a wire rod machine with high processing speed. The wire rod machine comprises a main body mechanism and a dismounting mechanism, the main body mechanism comprises a mounting frame and a motor, the motor is mounted on one side of the mounting frame, a winding roller is rotationally mounted on one side of the mounting frame, and one end of the winding roller is connected with an output shaft of the motor through a coupler; the dismounting mechanism comprises a first fixing frame and a second fixing frame; the first fixing frame is arranged to be matched with the second fixing frame and the fixing rod to fix the wire rod in a wire rod coiling mode, the distance between the first fixing frame and the second fixing frame can be conveniently adjusted according to different wire rod coiling requirements, and meanwhile the wire rod, the first fixing frame and the second fixing frame can be conveniently detached from the winding roller together. The wire rod can be taken out by separating the first fixing frame and the second fixing frame after being detached, the wire rod does not make direct contact with the winding roller, the winding roller does not need to be detached when the wire rod is taken down, and the wire rod machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a wire rod machine, in particular to a wire rod machine with high processing speed, belonging to the technical field of wire processing. Background Technique

[0002] Wire rod, also known as wire, usually refers to small-diameter round steel in coils. The diameter of the wire rod is in the range of 5-19 mm, and its lower limit value is the minimum size of the cross-section of hot-rolled steel. High-strength prestressed steel wire is an economical and efficient steel, with high tensile strength and yield strength, good plasticity, and low relaxation performance. It is widely used in the construction of cement products, bridges, nuclear power plants, high-rise large-span buildings, highways, etc. There are many varieties of wire rods. Low-carbon steel wire rods in carbon steel wire rods are commonly known as soft wires, and medium- and high-carbon steel wire rods are commonly known as hard wires;

[0003] Chinese Patent Publication (CN201920146159.2) discloses a wire rod device for a rolling mill. It drives a screw rod by starting a second motor. When the screw rod rotates, it drives a winding wheel to rotate, and the winding wheel winds the wire into a coil. However, when the existing wire rod machine is in use, since the wire is directly wound on the winding wheel of the wire rod machine, the wire after coiling is not easy to disassemble, and it is necessary to remove the winding wheel to take out the coiled wire, which is cumbersome to operate and has low work efficiency, affecting the processing speed of the wire.

[0004] To solve the above technical problems, a wire rod machine with high processing speed is proposed. Content of the Utility Model

[0005] In view of this, the utility model provides a wire rod machine with high processing speed to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0006] The technical solution of the utility model is realized as follows: A wire rod machine with high processing speed includes a main body mechanism and a disassembly mechanism;

[0007] The main body mechanism includes a mounting frame and a motor. The motor is installed on one side of the mounting frame. A winding roller is rotatably installed on one side of the mounting frame. One end of the winding roller is connected to the output shaft of the motor through a coupling. A plurality of second chutes are equidistantly distributed on one side of the winding roller, and screw holes are equidistantly distributed inside the second chutes;

[0008] The disassembly mechanism includes a first fixing frame and a second fixing frame. On one side of the first fixing frame and the second fixing frame, convex portions are integrally formed at equal intervals. The first fixing frame and the second fixing frame are slidably connected to the winding roller through the convex portions and a second chute. On one side of the first fixing frame and the second fixing frame, bolts are threadedly connected at equal intervals. One end of the bolt is threadedly connected to the winding roller through a screw hole. Fixed rods are fixedly connected at equal intervals on one side of the first fixing frame, and one end of the fixed rod penetrates through the second fixing frame.

[0009] Further preferably, a fixing nut is sleeved on one side of the fixed rod, and the fixing nut is threadedly connected to the fixed rod.

[0010] Further preferably, a support plate is provided on one side inside the mounting frame. A bearing seat is installed on one side of the support plate. A slot is formed on one side of the bearing seat. A plug is engaged inside the slot. One end of the winding roller is fixedly connected to the plug. A plug board is inserted into one side of the mounting frame.

[0011] Further preferably, first chutes are symmetrically formed on both sides of the mounting frame. Sliders are slidably connected inside the first chutes. One side of the slider is fixedly connected to the support plate.

[0012] Further preferably, fixing plates are symmetrically fixedly connected to one side of the mounting frame. Pulleys are symmetrically installed on one side of the fixing plates.

[0013] Further preferably, a rubber sleeve is sleeved on one side of the pulley.

[0014] Due to the adoption of the above technical solutions in the embodiments of the present utility model, it has the following advantages:

[0015] 1. The present utility model fixes the wire rod by setting the first fixing frame in cooperation with the second fixing frame and the fixed rod. While facilitating the adjustment of the distance between the first fixing frame and the second fixing frame according to different wire rod coiling requirements, it is also convenient to remove the coiled wire rod together with the first fixing frame and the second fixing frame from the winding roller. After removal, separating the first fixing frame and the second fixing frame can take out the coiled wire rod. The coiled wire rod does not directly contact the winding roller, and there is no need to disassemble the winding roller when removing the coiled wire rod, improving the processing efficiency of the coiled wire rod.

[0016] 2. The present utility model supports the winding roller by setting the support plate in cooperation with the bearing seat, enhancing the stability of the winding roller during rotation.

[0017] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 Structural diagram of the present utility model;

[0020] Figure 2 Structural diagram of the winding roller in the present utility model;

[0021] Figure 3 Structural diagram of the first fixing frame and the second fixing frame in the present utility model;

[0022] Figure 4 Structural diagram of the support plate in the present utility model;

[0023] Figure 5 Structural diagram of the pulley in the present utility model.

[0024] Reference numerals: 10, main body mechanism; 11, mounting frame; 12, motor; 13, winding roller; 14, fixing plate; 15, pulley; 16, support plate; 17, insertion plate; 18, first chute; 19, slider; 31, bearing seat; 32, second chute; 33, screw hole; 34, slot; 35, insertion block; 36, rubber sleeve; 20, disassembly mechanism; 21, first fixing frame; 22, second fixing frame; 23, fixing rod; 24, fixing nut; 25, convex portion; 26, bolt. Detailed implementation manners

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0026] The following will describe the embodiments of the present utility model in detail with reference to the drawings.

[0027] As Figures 1-5 shown, the embodiment of the present utility model provides a wire rod machine with fast processing speed, which is composed of a main body mechanism 10 and a disassembly mechanism 20.

[0028] The main body mechanism 10 includes a mounting frame 11, a motor 12, and a winding roller 13. The motor 12 is installed on one side of the mounting frame 11, and the winding roller 13 is installed on the inner side of the mounting frame 11. One end of the winding roller 13 is connected to the output shaft of the motor 12 through a coupling. The motor 12 drives the winding roller 13 to rotate to wind the wire rod. On one side of the winding roller 13, second chutes 32 are equidistantly distributed. Screw holes 33 are equidistantly distributed inside the second chutes 32. The second chutes 32 cooperate with the screw holes 33 to facilitate the connection and fixation of the disassembly mechanism 20 to the winding roller 13.

[0029] In one embodiment, in order to support the winding roller 13 and enhance the stability of the winding roller 13 during rotation, a support plate 16 is provided on the inner side of the mounting frame 11. A bearing seat 31 is installed on one side of the support plate 16. A slot 34 is provided on one side of the bearing seat 31. An insertion block 35 is engaged inside the slot 34. One end of the winding roller 13 is fixedly connected to the insertion block 35. An insertion plate 17 is inserted into one side of the mounting frame 11. The insertion plate 17 limits the support plate 16 to prevent the support plate 16 from sliding during the wire winding process and unable to support the winding roller 13. First chutes 18 are symmetrically provided on both sides of the mounting frame 11. A slider 19 is slidably connected inside the first chutes 18. One side of the slider 19 is fixedly connected to the support plate 16. The slider 19 cooperates with the first chutes 18 to enhance the stability of the support plate 16 during movement.

[0030] In one embodiment, in order to guide the wire rod, fixing plates 14 are symmetrically and fixedly connected to one side of the mounting frame 11. Pulleys 15 are symmetrically installed on one side of the fixing plates 14. A rubber sleeve 36 is sleeved on one side of the pulleys 15. The rubber sleeve 36 prevents the contact surface between the pulley 15 and the wire rod from being damaged and extends the service life of the pulley 15.

[0031] The disassembly mechanism 20 includes a first fixing frame 21 and a second fixing frame 22. On one side of the first fixing frame 21 and the second fixing frame 22, convex portions 25 are integrally formed at equal intervals. The first fixing frame 21 and the second fixing frame 22 are slidably connected to the winding roller 13 through the convex portions 25 and the second chute 32. When the first fixing frame 21 and the second fixing frame 22 are installed through the convex portions 25, the first fixing frame 21 and the second fixing frame 22 can rotate together with the winding roller 13, facilitating the coiling process of the wire. On one side of the first fixing frame 21 and the second fixing frame 22, bolts 26 are threadedly connected at equal intervals. One end of the bolt 26 is threadedly connected to the winding roller 13 through a threaded hole 33. The bolt 26 and the threaded hole 33 cooperate to fix the first fixing frame 21 and the second fixing frame 22, facilitating the adjustment of the distance between the first fixing frame 21 and the second fixing frame 22 according to the coiling requirements of different wires. On one side of the first fixing frame 21, fixing rods 23 are fixedly connected at equal intervals. One end of the fixing rod 23 penetrates through the second fixing frame 22. A fixing nut 24 is sleeved on one side of the fixing rod 23. The fixing nut 24 is threadedly connected to the fixing rod 23. The fixing rod 23 provides support for the wire, enabling the wire to be coiled on the fixing rod 23, facilitating the disassembly of the wire after coiling.

[0032] When the present utility model is in operation: Connect the first fixing frame 21 and the second fixing frame 22, pass the fixing rod 23 through the second fixing frame 22, and connect the fixing nut 24 to the fixing rod 23. Connect the first fixing frame 21 and the second fixing frame 22 to the winding roller 13 through the convex portions 25 and the second chute 32, and fix the positions of the first fixing frame 21 and the second fixing frame 22 through the cooperation of the bolt 26 and the threaded hole 33. Move the support plate 16 so that the insertion block 35 on one side of the winding roller 13 is inserted into the slot 34 of the bearing seat 31. Connect the insertion plate 17 to the mounting frame 11 to limit the support plate 16. Pass the wire through the two pulleys 15, and fix one end of the wire to the fixing rod 23. Start the motor 12 to drive the winding roller 13 to rotate. The winding roller 13 drives the first fixing frame 21 and the second fixing frame 22 to rotate, wind the wire to the fixing rod 23 for coiling. After coiling, move the support plate 16, remove the bolt 26, remove the first fixing frame 21 and the second fixing frame 22 together with the coiled wire from the winding roller 13, and separate the first fixing frame 21 and the second fixing frame 22 to quickly remove the coiled wire.

[0033] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claimed rights.

Claims

1. A wire rod machine with fast processing speed, characterized in that: It includes a main body mechanism (10) and a disassembly mechanism (20); The main body mechanism (10) includes a mounting frame (11) and a motor (12). The motor (12) is installed on one side of the mounting frame (11). A winding roller (13) is rotatably installed on one side of the mounting frame (11). One end of the winding roller (13) is connected to the output shaft of the motor (12) through a coupling. On one side of the winding roller (13), second chutes (32) are equidistantly distributed, and screw holes (33) are equidistantly distributed inside the second chutes (32); The disassembly mechanism (20) includes a first fixing frame (21) and a second fixing frame (22). On one side of the first fixing frame (21) and the second fixing frame (22), convex portions (25) are integrally formed at equal intervals. The first fixing frame (21) and the second fixing frame (22) are slidably connected to the winding roller (13) by means of the convex portions (25) cooperating with the second chutes (32). On one side of the first fixing frame (21) and the second fixing frame (22), bolts (26) are threadedly connected at equal intervals. One end of the bolt (26) is threadedly connected to the winding roller (13) through the screw holes (33). On one side of the first fixing frame (21), fixing rods (23) are fixedly connected at equal intervals. One end of the fixing rod (23) penetrates through the second fixing frame (22).

2. The wire rod machine with fast processing speed according to claim 1, characterized in that: A fixing nut (24) is sleeved on one side of the fixing rod (23), and the fixing nut (24) is threadedly connected to the fixing rod (23).

3. A wire rod machine with fast processing speed according to claim 1, characterized in that: On one side inside the mounting frame (11), there is a support plate (16). A bearing seat (31) is installed on one side of the support plate (16). A slot (34) is opened on one side of the bearing seat (31). An insertion block (35) is engaged inside the slot (34). One end of the winding roller (13) is fixedly connected to the insertion block (35). An insertion plate (17) is inserted on one side of the mounting frame (11).

4. The wire rod machine with fast processing speed according to claim 3, characterized in that: On both sides of the mounting frame (11), first chutes (18) are symmetrically opened. Sliders (19) are slidably connected inside the first chutes (18). One side of the slider (19) is fixedly connected to the support plate (16).

5. A wire rod machine with fast processing speed according to claim 1, characterized in that: On one side of the mounting frame (11), fixing plates (14) are symmetrically fixedly connected. Pulleys (15) are symmetrically installed on one side of the fixing plates (14).

6. The wire rod machine with fast processing speed according to claim 5, characterized in that: A rubber sleeve (36) is sleeved on one side of the pulley (15).

Images