Sterile filling device for beverage product processing
The integration of a cleaning mechanism with a rotating brush and sterilizing lamp in nozzles addresses the issue of residual liquid in bottles, ensuring thorough cleaning and maintaining a sterile environment for beverage filling.
Patent Information
- Application Number
- CN202421994859.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the sterile filling device, the existing sterile filling device cannot effectively clean up the residual liquid inside the filling bottle, affecting the quality of the beverage after filling.
A sterile filling device for processing beverage products is designed, which includes a cleaning and disinfection mechanism. The interior of the bottle is cleaned and disinfected through a cleaning and disinfection mechanism composed of a disinfection lamp and a wiping strip. The elastic strip is used to facilitate insertion into the bottle mouth, and the bottle body is stabilized with the clamping component to ensure the cleaning effect.
Effectively clean the residual liquid inside the bottle, maintain the sterile environment of the bottle, and improve the quality of the beverage after filling.
Smart Images
Figure CN223102720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beverage product processing, and particularly relates to a sterile filling device for beverage product processing. Background Technique
[0002] Filling machines are widely used in the food industry, beverage industry, daily chemical industry, etc. Beverages are liquids processed and manufactured for drinking. When filling the liquid into bottles, in order to meet the requirements of a long shelf life and at the same time maintain the taste, color and flavor of the product, it is necessary to fill the beverage aseptically.
[0003] In the prior art, before filling beverage bottles, it is necessary to clean and sterilize the inside of the filling bottles. The problem is that in the existing sterile filling device, while sterilizing and disinfecting, the residual liquid inside the bottle cannot be cleaned, which easily causes some cleaning liquid to remain inside the bottle, affecting the quality of the beverage after filling. For this reason, we propose a sterile filling device for beverage product processing. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a sterile filling device for beverage product processing, which can effectively solve the technical problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a sterile filling device for beverage product processing, including a processing table and an intermittent conveying mechanism. A filling rack is arranged at the upper end of the processing table, a filling plate is arranged inside the filling rack, an adjusting rod is arranged at the upper end of the filling rack, the lower end of the adjusting rod is connected to the filling plate, a filling nozzle is arranged at the upper end of the filling plate, a disinfection rack is arranged at one end of the filling rack, a lifting plate is arranged inside the disinfection rack, a first cylinder is arranged at the upper end of the disinfection rack, the lower end of the first cylinder is connected to the lifting plate, a driving motor is arranged at the upper end of the lifting plate, a transmission mechanism is arranged at the lower end of the driving motor, a cleaning and disinfection mechanism is arranged at the lower end of the lifting plate, and the driving motor drives the cleaning and disinfection mechanism to rotate through the transmission mechanism; the cleaning and disinfection mechanism includes a rotating shaft, the rotating shaft is rotatably connected to the lifting plate, the upper end of the rotating shaft is connected to the transmission mechanism, a disinfection lamp is arranged at the lower end of the rotating shaft, the disinfection lamp is fixedly connected to the rotating shaft, elastic strips are arranged at both ends of the outer side of the rotating shaft, a wiping strip is arranged at one end of the elastic strip, the wiping strip is a cleaning cotton strip, and one end of the wiping strip is fixedly connected to the elastic strip.
[0006] Preferably, the elastic strip is an arc-shaped metal strip, and both ends of the elastic strip are fixedly connected to the rotating shaft. By setting the elastic strip as an arc-shaped metal strip, the strength of the elastic strip can be increased, and the service life of the elastic strip can be improved.
[0007] Preferably, an adsorption cotton is arranged at the lower end of the disinfection lamp, and the upper end of the adsorption cotton is fixedly connected to the disinfection lamp.
[0008] Preferably, a clamping assembly is provided at the lower end of the lifting plate. The upper end of the clamping assembly is connected to the lifting plate. By providing the clamping assembly, the filling bottle can be clamped during cleaning to prevent the filling bottle from tipping over.
[0009] Preferably, the clamping assembly includes a fixed frame. The upper end of the fixed frame is fixedly connected to the lifting plate. A second cylinder is provided at one end of the fixed frame, and a clamping strip is provided at one end of the fixed frame. One end of the clamping strip is fixedly connected to the second cylinder.
[0010] Preferably, an anti-slip pad is provided at one end of the clamping strip. The anti-slip pad is fixedly connected to the clamping strip. By providing the anti-slip pad, the clamping force between the clamping strip and the bottle body can be increased, and the clamping stability can be improved.
[0011] Beneficial effects
[0012] The utility model provides a sterile filling device for beverage product processing, which has the following beneficial effects:
[0013] (1) For the sterile filling device for beverage product processing, by providing a cleaning and disinfection mechanism, the residual liquid inside the bottle can be cleaned before filling, avoiding the remaining cleaning liquid inside the bottle, maintaining the sterile environment inside the bottle, and improving the quality of the beverage after filling. Brief description of the drawings
[0014] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 It is a schematic diagram of the partial structure of the present utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the cleaning and disinfection mechanism of the present utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the clamping assembly of the present utility model.
[0019] Legend description:
[0020] 1. Processing table; 2. Intermittent conveying mechanism; 3. Filling rack; 4. Filling plate; 5. Adjusting rod; 6. Filling nozzle; 7. Disinfection rack; 8. First cylinder; 9. Lifting plate; 10. Driving motor; 11. Transmission mechanism; 12. Cleaning and disinfection mechanism; 13. Clamping assembly; 14. Rotating shaft; 15. Disinfection lamp; 16. Elastic strip; 17. Wiping strip; 18. Adsorbent cotton; 19. Fixed frame; 20. Second cylinder; 21. Clamping strip; 22. Anti-slip pad. Detailed implementation manners
[0021] To make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Embodiment 1: A sterile filling device for beverage product processing, as Figure 1 - Figure 4 shown, including a processing table 1. An intermittent conveying mechanism 2 is arranged at the upper end of the processing table 1. The intermittent conveying mechanism 2 can intermittently convey the filling bottles. One side of the upper end of the processing table 1 is provided with a filling frame 3. The filling frame 3 is installed at the upper end of the intermittent conveying mechanism 2. Both sides of the lower end of the filling frame 3 are fixedly connected to the filling frame 3 by bolts. A filling plate 4 is arranged inside the filling frame 3. The filling plate 4 is slidably connected to the filling frame 3. Adjusting rods 5 are arranged on both sides of the upper end of the filling frame 3. The adjusting rods 5 are threadedly connected to the filling frame 3. The lower ends of the adjusting rods 5 extend into the filling frame 3 and are connected to the filling plate 4. The lower ends of the adjusting rods 5 are movably connected to the filling plate 4. A filling nozzle 6 is arranged at the upper end of the filling plate 4. The filling nozzle 6 is fixedly connected to the filling plate 4. During use, the beverage conveying pipeline is connected to the filling nozzle 6, and then the beverage bottles conveyed at the upper end of the intermittent conveying mechanism 2 are filled through the filling nozzle 6. A disinfection frame 7 is arranged at one end of the filling frame 3 close to the feed. The disinfection frame 7 is installed at the upper end of the intermittent conveying mechanism 2. Both sides of the lower end of the disinfection frame 7 are fixedly connected to the processing table 1 by bolts. A lifting plate 9 is arranged inside the disinfection frame 7. The lifting plate 9 is a strip-shaped plate. The lifting plate 9 is installed at the upper end of the intermittent conveying mechanism 2. First cylinders 8 are respectively arranged on both sides of the upper end of the disinfection frame 7. The first cylinders 8 are fixedly connected to the disinfection frame 7. The lower ends of the first cylinders 8 are fixedly connected to the lifting plate 9. A driving motor 10 is arranged on one side of the upper end of the lifting plate 9. The driving motor 10 is fixedly connected to the lifting plate 9 through a bracket. Two sets of cleaning and disinfection mechanisms 12 are arranged at the position of the lower end of the lifting plate 9 relative to the driving motor 10. The two sets of cleaning and disinfection mechanisms 12 are symmetrically installed at the lower end of the lifting plate 9. A transmission mechanism 11 is arranged at the lower end of the driving motor 10. One side of the upper end of the transmission mechanism 11 is connected to the output end of the driving motor 10. The upper ends of the two sets of cleaning and disinfection mechanisms 12 pass through the lifting plate 9 and are connected to the transmission mechanism 11. The output end of the driving motor 10 can drive the two sets of cleaning and disinfection mechanisms 12 to rotate through the transmission mechanism 11 to clean and disinfect the inside of the bottle body.
[0023] Further, the cleaning and disinfection mechanism 12 includes a rotating shaft 14. The rotating shaft 14 is rotatably connected to the lifting plate 9. The upper end of the rotating shaft 14 is connected to the transmission mechanism 11. A disinfection lamp 15 is provided at the lower end of the rotating shaft 14. The disinfection lamp 15 is fixedly connected to the rotating shaft 14 by bolts. Elastic strips 16 are provided at both ends on the outer side of the rotating shaft 14. The elastic strips 16 are arc-shaped metal strips. Both ends of the elastic strips 16 are fixedly connected to the rotating shaft 14 by bolts. A wiping strip 17 is provided at one end on the outer side of the elastic strip 16. The wiping strip 17 is an arc-shaped cleaning cotton strip. The outer shape of the wiping strip 17 is adapted to that of the elastic strip 16. One end of the wiping strip 17 is fixedly connected to the elastic strip 16. An adsorption cotton 18 is provided at the lower end of the disinfection lamp 15. The adsorption cotton 18 is a sponge adsorption block. The upper end of the adsorption cotton 18 is fixedly connected to the disinfection lamp 15.
[0024] Further, clamping components 13 are respectively provided at both ends of the lower end of the lifting plate 9 where the cleaning and disinfection mechanism 12 is located. The upper ends of the clamping components 13 are connected to the lifting plate 9. The clamping component 13 includes a fixed frame 19. The fixed frame 19 is an L-shaped frame. The upper end of the fixed frame 19 is fixedly connected to the lifting plate 9 by bolts. A second cylinder 20 is provided at one end of the fixed frame 19. One end of the second cylinder 20 is fixedly connected to the fixed frame 19. A clamping strip 21 is provided at one end on the inner side of the fixed frame 19. The clamping strip 21 is an arc-shaped strip. The radian of the clamping strip 21 is adapted to the radian of the filling bottle body. One end of the clamping strip 21 is fixedly connected to the second cylinder 20. An anti-slip pad 22 is provided at one end of the clamping strip 21. The anti-slip pad 22 is a soft rubber pad. One end of the anti-slip pad 22 is fixedly bonded to the clamping strip 21.
[0025] It should be noted that the present utility model is a sterile filling device for beverage product processing. When in use, the cleaned and sterilized filling bottle body is placed on the upper end of the intermittent conveying mechanism 2, and the intermittent conveying mechanism 2 is started to convey the filling bottle body. When the bottle body moves to the lower end of the cleaning and disinfection mechanism 12, the first cylinder 8 is started, and the output end of the first cylinder 8 drives the lifting plate 9 to move as a whole. When the lifting plate 9 moves, it drives the cleaning and disinfection mechanism 12 to insert into the bottle body. Then the second cylinder 20 is started, and the second cylinder 20 expands and contracts to push the clamping strip 21 to clamp the filling bottle. After the clamping is stable, the driving motor 10 is started, and the output end of the driving motor 10 drives the two cleaning and disinfection mechanisms 12 to rotate through the transmission mechanism 11. During the rotation of the rotating shaft 14 inside the cleaning and disinfection mechanism 12, the wiping strip 17 is driven to rotate. The wiping strip 17 cleans the cleaning liquid adhering to the inner wall of the filling bottle during rotation. During the lifting process, the disinfection lamp 15 sterilizes the inside of the bottle body. The adsorption cotton 18 can clean the inner bottom surface of the bottle. The elastic design of the elastic strip 16 facilitates the cleaning and disinfection mechanism 12 to insert the elastic strip 16 into the bottle mouth more conveniently during the lifting process. After the bottle body is cleaned, the clamping force of the clamping strip 21 on the filling bottle is cancelled, and the lifting plate 9 is driven to move upward as a whole by the first cylinder 8. Then the filling bottle is conveyed by the intermittent conveying mechanism 2 and conveyed to the lower end of the filling nozzle 6 for beverage filling. By providing the cleaning and disinfection mechanism 12, the residual liquid inside the bottle body can be cleaned before filling, avoiding the residue of the cleaning liquid inside the bottle body, maintaining the sterile environment inside the bottle body, and improving the quality of the beverage after filling.
[0026] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An aseptic filling device for processing beverage products, including a processing table (1) and an intermittent conveying mechanism (2). A filling frame (3) is provided at the upper end of the processing table (1). A filling plate (4) is provided inside the filling frame (3). An adjusting rod (5) is provided at the upper end of the filling frame (3). The lower end of the adjusting rod (5) is connected to the filling plate (4). A filling nozzle (6) is provided at the upper end of the filling plate (4). A disinfection frame (7) is provided at one end of the filling frame (3). A lifting plate (9) is provided inside the disinfection frame (7). A first cylinder (8) is provided at the upper end of the disinfection frame (7). The lower end of the first cylinder (8) is connected to the lifting plate (9). A driving motor (10) is provided at the upper end of the lifting plate (9). A transmission mechanism (11) is provided at the lower end of the driving motor (10), characterized in that: A cleaning and disinfection mechanism (12) is provided at the lower end of the lifting plate (9), and the driving motor (10) drives the cleaning and disinfection mechanism (12) to rotate through a transmission mechanism (11); the cleaning and disinfection mechanism (12) includes a rotating shaft (14), the rotating shaft (14) is rotatably connected to the lifting plate (9), the upper end of the rotating shaft (14) is connected to the transmission mechanism (11), a disinfection lamp (15) is provided at the lower end of the rotating shaft (14), the disinfection lamp (15) is fixedly connected to the rotating shaft (14), elastic strips (16) are provided at both ends of the outer side of the rotating shaft (14), a wiping strip (17) is provided at one end of the elastic strip (16), the wiping strip (17) is a cleaning cotton strip, and one end of the wiping strip (17) is fixedly connected to the elastic strip (16).
2. The aseptic filling device for processing beverage products according to claim 1, characterized in that: The elastic strip (16) is an arc-shaped metal strip, and both ends of the elastic strip (16) are fixedly connected to the rotating shaft (14).
3. Aseptic filling device for processing beverage products according to claim 1, characterized in that: An adsorption cotton (18) is provided at the lower end of the disinfection lamp (15), and the upper end of the adsorption cotton (18) is fixedly connected to the disinfection lamp (15).
4. A sterile filling device for processing beverage products according to claim 1, characterized in that: A clamping assembly (13) is provided at the lower end of the lifting plate (9), and the upper end of the clamping assembly (13) is connected to the lifting plate (9).
5. An aseptic filling device for processing beverage products according to claim 4, characterized in that: The clamping assembly (13) includes a fixed frame (19), the upper end of the fixed frame (19) is fixedly connected to the lifting plate (9), a second cylinder (20) is provided at one end of the fixed frame (19), a clamping strip (21) is provided at one end of the fixed frame (19), and one end of the clamping strip (21) is fixedly connected to the second cylinder (20).
6. An aseptic filling device for processing beverage products according to claim 5, characterized in that: An anti-slip pad (22) is provided at one end of the clamping strip (21), and the anti-slip pad (22) is fixedly connected to the clamping strip (21).