Maintenance platform for unloader of glass kiln

Abstract

The utility model relates to the technical field of glass kiln maintenance, in particular to a maintenance platform for an unloader of a glass kiln, and aims to solve the technical problems that in the prior art, a path from the unloader to a material receiving opening is blocked due to a nonporous design, so that waste materials are scattered on the platform, and the risk of burning and damaging surrounding personnel and facilities is caused. The maintenance platform comprises a supporting platform and a material receiving and discharging mechanism. The supporting platform comprises a supporting panel provided with a through hole, and the through hole is located below the discharging opening. The material receiving and discharging mechanism comprises a material receiving barrel inserted into the through hole. According to the maintenance platform, through the through hole formed in the supporting panel and the funnel-shaped material receiving barrel, blocking in the process that waste falls into the material receiving opening is eliminated, so that the waste is prevented from being scattered on the platform, and the defects that according to an existing maintenance platform, due to the fact that the path from an unloader to the material receiving opening is blocked due to the non-hole design, the waste is scattered on the platform, and the maintenance efficiency is improved are overcome. And the risk of burning and damage to surrounding personnel and facilities is caused.

Description

Technical Field

[0001] The utility model relates to the technical field of glass furnace maintenance, in particular to an overhaul platform for a discharge device of a glass furnace. Background Art

[0002] During the production process of a glass furnace, impurities will precipitate in the molten glass at the bottom layer of the furnace and need to be discharged through a discharge device at the bottom of the furnace. The waste materials discharged by the discharge device, including broken slag or molten glass, usually have a temperature equivalent to the melting temperature of the molten glass, which is between 700 and 1200 degrees Celsius. If the discharge device becomes blocked, the solidified glass must be cleaned or components replaced to unclog it. Since the discharge device is higher than the ground, operators usually use a general scaffolding platform for operation. Since the general scaffolding platform has a non-porous structure, it blocks the waste materials from falling into a receiving port coaxially arranged below the discharge device, resulting in the waste materials spreading on the platform and posing risks of burns and damage to the surrounding personnel and facilities.

[0003] The existing overhaul platform has a technical problem that the non-porous design blocks the path from the discharge device to the receiving port, causing the waste materials to spread on the platform and posing risks of burns and damage to the surrounding personnel and facilities. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an overhaul platform for a discharge device of a glass furnace to solve the technical problem in the related art that the non-porous design blocks the path from the discharge device to the receiving port, resulting in the waste materials spreading on the platform and posing risks of burns and damage to the surrounding personnel and facilities.

[0005] To solve the above technical problem, the technical solution provided by the utility model lies in:

[0006] The overhaul platform provided by the utility model includes:

[0007] A support platform, the support platform includes a support panel, and through holes are formed in the support panel. The through holes are arranged below the discharge opening. The waste materials falling from the discharge opening can pass through the through holes and fall into the receiving port.

[0008] Specifically, it further includes a material receiving and discharging mechanism. The material receiving and discharging mechanism includes a receiving cylinder, and the receiving cylinder is arranged in a funnel shape and inserted into the through holes.

[0009] Specifically, the support platform further includes a first support frame and a second support frame. The support panel is cut along the diameter of the through hole into a first platform and a second platform. The first platform is installed on the first support frame, and the second platform is installed on the second support frame. The fitting of the first platform and the second platform is used to stabilize the receiving cylinder.

[0010] Specifically, the receiving cylinder is installed on the first platform.

[0011] Specifically, the material loading and unloading mechanism further includes a material receiving plate, which is provided with an operating handle and is movably arranged at the bottom of the material receiving cylinder for opening and closing the bottom opening of the material receiving cylinder.

[0012] Specifically, the material loading and unloading mechanism further includes a slide rail and a slider. The slide rail is installed on the first support frame, the slider is slidably connected to the slide rail, and the material receiving plate is installed on the slider.

[0013] Specifically, in the vertical direction, the distance between adjacent cross bars of the first support frame ≤ mm, and the distance between adjacent cross bars of the second support frame ≤ mm, which are used as a ladder.

[0014] Specifically, the support platform further includes a locking buckle, which includes a male buckle and a female buckle. The male buckle and the female buckle are respectively installed on the first platform and the second platform. The male buckle and the female buckle are detachably connected, so as to connect the first platform and the second platform.

[0015] Specifically, the male buckle is provided with a handle, which is convenient for separating the male buckle from the female buckle.

[0016] Specifically, the support platform further includes brake casters, and the first support frame and the second support frame are both installed with brake casters.

[0017] Based on the above technical solutions, the beneficial effects of the present utility model are analyzed as follows:

[0018] The present utility model provides a maintenance platform for a glass kiln unloader, including:

[0019] A support platform, which includes a support panel. The support panel is provided with through holes, and the through holes are arranged below the discharge opening. The waste materials falling from the discharge opening can pass through the through holes and fall into the material receiving opening.

[0020] During specific application, an operator arranges the support platform below the discharge opening, and the through holes are coaxial with the discharge opening. The operator stands on the support panel and conducts dredging and cleaning work on the discharge opening. During the cleaning process, the waste materials falling from the discharge opening can directly pass through the through holes and fall into the material receiving opening.

[0021] It can be seen that compared with the prior art, through the through holes opened on the support panel, this maintenance platform eliminates the blockage during the process of the waste materials falling into the material receiving opening, thereby avoiding the scattering of the waste materials on the platform, and overcoming the technical problem existing in the existing maintenance platform that the path from the unloader to the material receiving opening is blocked due to the non - perforated design, resulting in the scattering of the waste materials on the platform and posing a risk of burning and damage to the surrounding personnel and facilities. Brief Description of the Drawings

[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 Schematic diagram of the overall structure when the material receiving cylinder of the maintenance platform provided by the embodiment of the present invention is open Figure 1 ;

[0024] Figure 2 Schematic diagram of the overall structure when the material receiving cylinder is open Figure 2 ;

[0025] Figure 3 Schematic diagram of the overall structure when the material receiving cylinder is closed Figure 1 ;

[0026] Figure 4 Schematic diagram of the overall structure when the material receiving cylinder is closed Figure 2 ;

[0027] Figure 5 Schematic diagram of the overall structure when the first platform and the second platform are separated Figure 1 ;

[0028] Figure 6 Schematic diagram of the overall structure when the first platform and the second platform are separated Figure 2 ;

[0029] Figure 7 Schematic diagram of the structure at the first support frame when the material receiving cylinder is closed;

[0030] Figure 8 Schematic diagram of the structure when the locking buckle is locked;

[0031] Figure 9 Schematic diagram of the structure when the locking buckle is separated;

[0032] Figure 10 Schematic diagram of the structure at the brake caster.

[0033] Icon:

[0034] 001, discharge opening; 002, material receiving opening;

[0035] 100, support platform; 110, support panel; 111, first platform; 112, second platform; 120, first support frame; 130, second support frame; 140, locking buckle; 141, sub-buckle; 142, mother-buckle; 150, brake caster;

[0036] 200. Loading and unloading mechanism; 210. Loading cylinder; 220. Loading plate; 230. Slide rail; 240. Slide block. Detailed implementation mode

[0037] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Generally, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0038] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0039] The following will describe in detail some implementation modes of the present utility model with reference to the accompanying drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0040] The existing maintenance platform has a technical problem that the path from the unloader to the receiving port is blocked due to the non-porous design, resulting in waste materials scattered on the platform, posing risks of burns and damage to surrounding personnel and facilities.

[0041] In view of this, the present utility model provides a maintenance platform for a glass furnace unloader, including:

[0042] A support platform 100, which includes a support panel 110. The support panel 110 is provided with through holes, and the through holes are arranged below the discharge port 001. The waste materials falling from the discharge port 001 can pass through the through holes and fall into the receiving port 002.

[0043] Based on the above technical solutions, the maintenance platform provided by the present utility model can achieve the following technical effects:

[0044] The maintenance platform eliminates the blockage in the process of waste materials falling into the receiving port 002 through the through holes on the support panel 110, thereby avoiding the scattering of waste materials on the platform, and overcoming the technical problem that the path from the unloader to the receiving port is blocked due to the non-porous design in the existing maintenance platform, resulting in the scattering of waste materials on the platform and posing risks of burns and damage to surrounding personnel and facilities.

[0045] The following in combination with Figures 1 to 10A detailed description of the structure and shape of the maintenance platform provided in this embodiment is as follows:

[0046] In order to improve the accuracy of the waste falling path, in the solution of this embodiment, a material receiving and discharging mechanism 200 is further included. The material receiving and discharging mechanism 200 includes a material receiving cylinder 210. The material receiving cylinder 210 is arranged in a funnel shape and inserted into the through hole. The deviation of the waste falling from the discharge port 001 due to gravity can be guided by the funnel-shaped structure of the material receiving cylinder 210 into the material receiving port 002, avoiding the safety risks brought to the surrounding personnel and facilities by the waste scattered after impacting the support panel 110.

[0047] In the solution of this embodiment, the support platform 100 further includes a first support frame 120 and a second support frame 130. The support panel 110 is cut along the diameter of the through hole into a first platform 111 and a second platform 112. The first platform 111 is installed on the first support frame 120, and the second platform 112 is installed on the second support frame 130. The fitting of the first platform 111 and the second platform 112 is used to stabilize the material receiving cylinder 210. Among them, the material receiving cylinder 210 is installed on the first platform 111, and the optional installation methods include bolt connection, clamping connection, pin connection, riveting connection or welding, etc.

[0048] Since the temperature of the removed discharger components is extremely high and it is not suitable to be in contact for a long time even with heat insulation protection, in the solution of this embodiment, the material receiving and discharging mechanism 200 further includes a material receiving plate 220. The material receiving plate 220 is provided with an operating handle and is movably arranged at the bottom of the material receiving cylinder 210 for opening and closing the bottom opening of the material receiving cylinder 210. The material receiving cylinder 210 with the bottom opening closed is used to receive the removed discharger components, avoiding the operating personnel from holding the high-temperature discharger components for a long time. Among them, the moving mode of the material receiving plate 220 can be set as sliding and rotating, etc.

[0049] In the solution of this embodiment, the material receiving and discharging mechanism 200 further includes a slide rail 230 and a slider 240. The slide rail 230 is installed on the first support frame 120, the slider 240 is slidably connected to the slide rail 230, and the material receiving plate 220 is installed on the slider 240.

[0050] Regarding how the operating personnel realize the round-trip between the ground and the support panel 110, specifically:

[0051] In the solution of this embodiment, in the vertical direction, the distance between adjacent cross bars of the first support frame 120 ≤ 300 mm, and the distance between adjacent cross bars of the second support frame 130 ≤ 300 mm, which are used as a climbing ladder.

[0052] To prevent the first support frame 120 and the second support frame 130 from separating under external force during the cleaning process, in the solution of this embodiment, the support platform 100 further includes a locking buckle 140. The locking buckle 140 includes a sub-buckle 141 and a mother-buckle 142, and the sub-buckle 141 and the mother-buckle 142 are respectively installed on the first platform 111 and the second platform 112. The sub-buckle 141 and the mother-buckle 142 are detachably connected, so as to connect the first platform 111 and the second platform 112. Among them, the locking buckle 140 can be set as a snap fastener. The sub-buckle 141 is snapped into the mother-buckle 142, and the sub-buckle 141 is provided with a handle to facilitate the separation of the sub-buckle 141 and the mother-buckle 142.

[0053] To improve the moving efficiency of the maintenance platform, in the solution of this embodiment, the support platform 100 further includes brake casters 150, and the first support frame 120 and the second support frame 130 are both installed with brake casters 150.

[0054] In summary, the specific working process of the maintenance platform provided in this embodiment is as follows:

[0055] When a blockage fault occurs in the unloader, the glass furnace is shut down and powered off. Operator A and Operator B respectively push the first support frame 120 and the second support frame 130 to the bottom of the furnace. The first platform 111 and the second platform 112 are combined and surround the on-site receiving port 002, so that the center of the receiving cylinder 210 of the receiving and discharging mechanism 200 is aligned with the centers of the discharging port 001 and the receiving port 002. Operators A and B lock the brake casters 150 at the bottom of the platform respectively, and shake the platform by hand to check its stability. Then, Operator A climbs onto the second platform 112 along the second support frame 130, and flips the sub-buckle 141 of the locking buckle 140 into the mother-buckle 142 to complete the overall assembly of the maintenance platform.

[0056] Operator B stands on the first platform 111 and the second platform 112 wearing heat insulation equipment, and breaks and cleans the solidified and blocked glass upward from the discharging port 001. At this time, the receiving plate 220 of the receiving and discharging mechanism 200 is in an open state. During the cleaning process, the waste materials falling from the discharging port 001 fall by gravity and are guided into the receiving port 002 through the funnel-shaped structure of the receiving cylinder 210. When it is confirmed that the unloader cannot be restored to its function through cleaning and dredging, the unloader components are started to be replaced.

[0057] Before replacing the parts of the unloader, Operator A pushes the material receiving plate 220 to close the bottom opening of the material receiving cylinder 210. After Operator B disassembles the hot parts of the unloader, they can be directly placed into the material receiving cylinder 210 without being passed to other personnel. After the operation is completed, Operator B separates the male buckle 141 from the female buckle 142 and climbs down the support panel 110. Operator A and Operator B unlock the braking casters 150 and remove the first support frame 120 and the second support frame 130 respectively; after the parts in the material receiving cylinder 210 are cooled, open the material receiving plate 220 to release the parts.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An overhaul platform for a glass furnace discharger, characterized in that, Including: A support platform (100), the support platform (100) includes a support panel (110); The support panel (110) is provided with through holes, and the through holes are arranged below the discharge opening (001); The waste materials falling from the discharge opening (001) can pass through the through holes and fall into the material receiving opening (002).

2. The maintenance platform according to claim 1, characterized in that: It further includes a material receiving and discharging mechanism (200), and the material receiving and discharging mechanism (200) includes a material receiving cylinder (210); The material receiving cylinder (210) is arranged in a funnel shape and is inserted into the through hole.

3. The maintenance platform according to claim 2, characterized in that: The support platform (100) further includes a first support frame (120) and a second support frame (130); The support panel (110) is divided into a first platform (111) and a second platform (112) along the diameter of the through hole; The first platform (111) is installed on the first support frame (120), and the second platform (112) is installed on the second support frame (130); The fitting of the first platform (111) and the second platform (112) is used to stabilize the material receiving cylinder (210).

4. The maintenance platform according to claim 3, characterized in that: The material receiving cylinder (210) is installed on the first platform (111).

5. The maintenance platform according to claim 3, characterized in that: The material receiving and discharging mechanism (200) further includes a material receiving plate (220), the material receiving plate (220) is provided with an operating handle and is movably arranged at the bottom of the material receiving cylinder (210) for opening and closing the bottom opening of the material receiving cylinder (210).

6. The maintenance platform according to claim 5, characterized in that: The material receiving and discharging mechanism (200) further includes a slide rail (230) and a slider (240); The slide rail (230) is installed on the first support frame (120), the slider (240) is slidably connected to the slide rail (230), and the material receiving plate (220) is installed on the slider (240).

7. The maintenance platform according to claim 3, characterized in that: In the vertical direction, the distance between adjacent cross bars of the first support frame (120) ≤ 300 mm, and the distance between adjacent cross bars of the second support frame (130) ≤ 300 mm, which is used as a ladder.

8. The maintenance platform according to claim 3, characterized in that: The support platform (100) further includes a locking buckle (140), the locking buckle (140) includes a male buckle (141) and a female buckle (142), and the male buckle (141) and the female buckle (142) are respectively installed on the first platform (111) and the second platform (112); The male buckle (141) and the female buckle (142) are detachably connected, so that the first platform (111) and the second platform (112) are connected.

9. The maintenance platform according to claim 8, characterized in that: The male buckle (141) is provided with a handle, which can facilitate the separation of the male buckle (141) from the female buckle (142).

10. The maintenance platform according to claim 3, characterized in that: The support platform (100) further includes brake casters (150); The first support frame (120) and the second support frame (130) are both equipped with the brake casters (150).

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