Molten aluminum dehydrogenation device

The degassing device addresses inefficiencies and maintenance issues in existing devices by using a gear-driven rotating gas pipe for wide dispersion and automatic cleaning, enhancing efficiency and convenience.

CN223103046UActive Publication Date: 2025-07-15SHENZHEN XINSHEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422373412.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-15
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

The existing dehydrogenation device has low working efficiency and insufficient convenience of use. The fixed position of the stirring rod leads to a small nitrogen range and a long dehydrogenation time. The stirring rod is easily blocked by impurities and needs to be cleaned manually regularly.

Method used

The stepper motor is used to drive the driving bevel gear and driven bevel gear to drive the connecting pipe and the outlet pipe to rotate, achieving large-scale dehydrogenation, and real-time cleaning of impurities through the driving plate and rotary frame to avoid blockage.

Benefits of technology

Large-scale dehydrogenation is achieved, dehydrogenation time is shortened, working efficiency is improved, and manual maintenance needs are reduced through automatic cleaning function, improving the convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a molten aluminum dehydrogenation device and relates to the technical field of molten aluminum dehydrogenation. The molten aluminum dehydrogenation device comprises a supporting seat, a driving motor is fixed to the upper end of the supporting seat, a lead screw is fixed to the driving end of the driving motor, the outer surface of the lead screw is in threaded connection with a threaded sleeve, and a mounting frame is fixed to the other end of the threaded sleeve; a gear ring is fixed to the lower end of the mounting frame, a stepping motor is fixed to one side of the upper end of the mounting frame, a connecting structure is arranged at the driving end of the stepping motor, and an air outlet pipe is arranged on the connecting structure; the connecting structure can drive the air outlet pipe to circumferentially rotate with the center axis of the gear ring as the axis. According to the molten aluminum dehydrogenation device, the stepping motor drives the driving bevel gear to rotate, the effect of large-range dehydrogenation is achieved, the effect of improving the working efficiency of the dehydrogenation device is achieved, the stepping motor drives the driving bevel gear to rotate, the effect of real-time cleaning is achieved, and the effect of improving the use convenience of the dehydrogenation device is achieved.
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Description

Technical Field

[0001] The utility model relates to an aluminum liquid dehydrogenation device, belonging to the technical field of aluminum liquid dehydrogenation. Background Technique

[0002] When aluminum alloy is melted and poured, a large amount of hydrogen will be inhaled. During cooling, hydrogen will continuously precipitate due to the decrease in solubility. The solubility of hydrogen dissolved in aluminum alloy increases with the increase of the temperature of the alloy liquid and decreases with the decrease of the temperature. When changing from liquid state to solid state, the solubility of hydrogen in aluminum alloy decreases. Therefore, during the cooling and solidification process of aluminum alloy liquid, when the content of hydrogen exceeds its solubility, it will precipitate in the form of bubbles. If the hydrogen bubbles formed due to the precipitation of supersaturated hydrogen cannot float up and escape in time, they will form fine and dispersed pores during the solidification process, that is, the so-called pinholes. To improve the quality of aluminum liquid, a dehydrogenation device is used to fill nitrogen into the aluminum liquid and stir the aluminum liquid to cause the hydrogen contained in the aluminum liquid to be discharged, which plays a role in improving the quality of aluminum liquid.

[0003] Although the existing dehydrogenation devices can perform daily dehydrogenation treatment on aluminum liquid, in actual use, the stirring rod can only perform stirring operations at the same position. The stirring rod with a fixed position results in a small range of nitrogen discharge. The aluminum liquid far from the stirring rod can only have nitrogen by relying on the vortex, which makes the dehydrogenation time too long, and thus the working efficiency of the dehydrogenation device is low. In addition, the exhaust holes of the stirring rod are easily blocked by impurities in the aluminum liquid, and the staff needs to clean them regularly, which brings inconvenience to the use of the staff, and thus the dehydrogenation device has insufficient usability. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] The utility model provides an aluminum liquid dehydrogenation device to solve the problems of low working efficiency of the dehydrogenation device and insufficient usability of the dehydrogenation device in the prior art.

[0006] (2) Technical Solutions

[0007] The utility model is realized through the following technical solutions: an aluminum liquid dehydrogenation device, including a support base, a driving motor is fixed at the upper end of the support base, a lead screw is fixed at the driving end of the driving motor, a threaded sleeve is threadedly connected to the outer surface of the lead screw, and an installation frame is fixed at the other end of the threaded sleeve;

[0008] A gear ring is fixed at the lower end of the installation frame, a stepping motor is fixed at one side of the upper end of the installation frame, a connecting structure is arranged at the driving end of the stepping motor, and an air outlet pipe is arranged on the connecting structure; the connecting structure can drive the air outlet pipe to rotate circumferentially around the central axis of the gear ring to drive the air outlet pipe to dehydrogenate different positions of the aluminum liquid.

[0009] Preferably, the connection structure includes a driving bevel gear, which is meshed with a driven bevel gear. A connecting pipe is fixed in the middle of the driven bevel gear. The upper end of the connecting pipe is rotatably connected to a rotary joint, and the lower end of the connecting pipe is rotatably connected to an air outlet pipe. A gear body is fixed at the upper end of the air outlet pipe, and the gear body is meshed with a gear ring. A plurality of air outlet holes are formed at the lower end of the air outlet pipe.

[0010] Preferably, the outer surface of the connecting pipe is rotatably connected to the middle of the mounting frame. The middle of the connecting pipe is fixed to the middle of the driven bevel gear. The vertical section of the connecting pipe is L-shaped. The driving bevel gear is meshed with the driven bevel gear, and there is a clearance fit between the driving bevel gear and the connecting pipe. The middle of the driving bevel gear is fixed to the driving end of the stepping motor.

[0011] Preferably, the outer surface of the air outlet pipe is rotatably connected to one end of the connecting pipe, and the inner wall of the rotary joint is rotatably connected to the other end of the connecting pipe. The middle of the gear body is fixed to the upper end of the air outlet pipe, and the gear body is meshed with the gear ring. The upper end of the gear ring is fixed to the lower end of the mounting frame. The vertical section of the air outlet pipe is T-shaped.

[0012] Preferably, a rotating groove is formed on one side of the air outlet pipe close to the air outlet holes, and a rotating frame is rotatably connected to the inner wall of the rotating groove. Two driving plates are fixed to the upper end of the rotating frame.

[0013] Preferably, the outer surface of the rotating frame is rotatably connected to the outer surface of the air outlet pipe. The vertical section of the rotating frame is U-shaped.

[0014] Preferably, the outer surface of the lead screw is rotatably connected to the middle of the support seat. The middle of the threaded sleeve is threadedly connected to the outer surface of the lead screw. The outer surface of the threaded sleeve is slidably connected to the inner wall of the support seat. The support seat is T-shaped.

[0015] The present utility model provides an aluminum liquid dehydrogenation device, and its beneficial effects are as follows:

[0016] (1) For this aluminum liquid dehydrogenation device, the driving bevel gear is driven by a stepping motor to rotate, so that the driving bevel gear, the driven bevel gear, the connecting pipe, the air outlet pipe, the gear body and the gear ring cooperate with each other to achieve the effect of dehydrogenating in a large range, effectively shortening the time required for the dehydrogenation device to dehydrogenate, and thus achieving the effect of improving the working efficiency of the dehydrogenation device.

[0017] (2) For this aluminum liquid dehydrogenation device, the driving bevel gear is driven by a stepping motor to rotate, so that the air outlet pipe, the rotating groove, the rotating frame, the driving plate and the air outlet holes cooperate with each other to achieve the effect of real-time cleaning, eliminating the need for staff to clean regularly, providing convenience for the use of the staff, and thus achieving the effect of improving the usability of the dehydrogenation device. Description of the Drawings

[0018] Figure 1 is a perspective view of the present utility model;

[0019] Figure 2 is a sectional view of the mounting bracket of the present utility model;

[0020] Figure 3 is a schematic structural view of the connecting pipe of the present utility model;

[0021] Figure 4 of the present utility model Figure 3 is an enlarged view of the structure of part A.

[0022]

Description of Main Component Symbols

[0023] 1. Support base; 2. Driving motor; 3. Lead screw; 4. Threaded sleeve; 5. Mounting bracket; 6. Stepper motor; 7. Driving bevel gear; 8. Driven bevel gear; 9. Connecting pipe; 10. Rotary joint; 11. Outlet pipe; 12. Gear body; 13. Tooth ring; 14. Air outlet hole; 15. Rotating groove; 16. Rotating frame; 17. Driving plate. Specific Embodiment

[0024] The embodiment of the present utility model provides an aluminum liquid dehydrogenation device.

[0025] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , which includes a support base 1. The support base 1 plays a supporting role. Cooperating with the driving motor 2 and the lead screw 3 can drive the threaded sleeve 4 to perform height adjustment operations to adjust the dehydrogenation device to move into the aluminum liquid. The driving motor 2 is fixed at the upper end of the support base 1, and the driving motor 2 provides driving force. The driving end of the driving motor 2 is fixed with a lead screw 3. The outer surface of the lead screw 3 is threadedly connected with a threaded sleeve 4, and the other end of the threaded sleeve 4 is fixed with a mounting bracket 5; a tooth ring 13 is fixed at the lower end of the mounting bracket 5, and a stepper motor 6 is fixed on one side of the upper end of the mounting bracket 5. The driving end of the stepper motor 6 is provided with a connection structure. The connection structure includes a driving bevel gear 7, the driving bevel gear 7 is meshed and connected with a driven bevel gear 8, a connecting pipe 9 is fixed in the middle of the driven bevel gear 8, the upper end of the connecting pipe 9 is rotatably connected with a rotary joint 10, the lower end of the connecting pipe 9 is rotatably connected with an outlet pipe 11, a gear body 12 is fixed at the upper end of the outlet pipe 11, the gear body 12 is meshed and connected with the tooth ring 13, and a plurality of air outlet holes 14 are opened at the lower end of the outlet pipe 11.

[0026] Please refer to again Figure 1 , Figure 2 , Figure 3 and Figure 4, It is worth specifically stating that the outer surface of the connecting pipe 9 is rotatably connected to the middle of the mounting frame 5. The middle of the connecting pipe 9 is fixed to the middle of the driven bevel gear 8. The vertical section of the connecting pipe 9 is L-shaped. The driving bevel gear 7 is meshed and connected with the driven bevel gear 8. The driving bevel gear 7 has a clearance fit with the connecting pipe 9. The middle of the driving bevel gear 7 is fixed to the driving end of the stepping motor 6. The outer surface of the air outlet pipe 11 is rotatably connected to one end of the connecting pipe 9. The inner wall of the rotary joint 10 is rotatably connected to the other end of the connecting pipe 9. The middle of the gear body 12 is fixed to the upper end of the air outlet pipe 11. The gear body 12 is meshed and connected with the gear ring 13. The upper end of the gear ring 13 is fixed to the lower end of the mounting frame 5. The vertical section of the air outlet pipe 11 is T-shaped.

[0027] Please refer to again Figure 1 , Figure 2 , Figure 3 and Figure 4 , It is worth specifically stating that a rotating groove 15 is provided on one side of the air outlet pipe 11 close to the air outlet hole 14. A rotating frame 16 is rotatably connected to the inner wall of the rotating groove 15. Two driving plates 17 are fixed to the upper end of the rotating frame 16. The outer surface of the rotating frame 16 is rotatably connected to the outer surface of the air outlet pipe 11. The vertical section of the rotating frame 16 is U-shaped.

[0028] When the utility model is in use: First, the stepping motor 6 drives the driving bevel gear 7 to perform a rotating operation, so that the driven bevel gear 8 meshed with the driving bevel gear 7 performs a rotating operation. The rotating driven bevel gear 8 drives the connecting pipe 9 fixed in the middle to perform a rotating operation under the stability of the mounting frame 5. The rotating connecting pipe 9 drives the air outlet pipe 11 rotatably connected to the other end to perform a circumferential revolution operation with the central axis of the vertical section of the connecting pipe 9 as the axis. The revolving air outlet pipe 11 drives the gear body 12 fixed to the upper end to perform a revolution operation. The revolving gear body 12 performs a self-rotation operation under the stability of the meshed gear ring 13. The nitrogen pipe can be connected to the rotary joint 10, so that nitrogen gas reaches the air outlet pipe 11 through the connecting pipe 9 and is then discharged into the molten aluminum through the air outlet hole 14 of the air outlet pipe 11. The air outlet pipe 11 that rotates while revolving can perform the operation of discharging nitrogen gas at different positions of the molten aluminum, and the self-rotation can drive a vortex to disperse the discharged nitrogen gas everywhere, achieving the effect of dehydrogenation over a large range, effectively shortening the time required for dehydrogenation of the dehydrogenation device, and further achieving the effect of improving the working efficiency of the dehydrogenation device. At the same time, the stepping motor 6 drives the driving bevel gear 7 to perform a rotating operation, so that the driving bevel gear 7 drives the air outlet pipe 11 to perform a revolution operation while performing a self-rotation operation. The air outlet pipe 11 that rotates while revolving pushes the driving plate 17 to rotate under the action of the buoyancy and viscosity of the molten aluminum. The rotating driving plate 17 drives the rotating frame 16 to perform a rotating operation under the stability of the rotating groove 15. The rotating rotating frame 16 performs a real-time pushing operation on the impurity particles blocking the air outlet hole 14, achieving the effect of real-time cleaning, eliminating the need for regular cleaning by the staff, providing convenience for the use of the staff, and further achieving the effect of improving the usability of the dehydrogenation device.

[0029] Working principle: The driving bevel gear 7 is driven by the stepper motor 6 to rotate, so that the driven bevel gear 8 connected to the driving bevel gear 7 drives the connecting pipe 9 to rotate, achieving the effect of dehydrogenation in a large range, effectively shortening the time required for dehydrogenation of the dehydrogenation device, and further achieving the effect of improving the working efficiency of the dehydrogenation device. At the same time, the stepper motor 6 drives the driving bevel gear 7 to rotate, so that the buoyancy and viscosity of the molten aluminum drive the driving plate 17 to rotate, achieving the effect of real-time cleaning, eliminating the need for regular cleaning operations by staff, providing convenience for the use of staff, and further achieving the effect of improving the usability of the dehydrogenation device.

[0030] Please refer to again Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , specifically, the outer surface of the lead screw 3 is rotatably connected to the middle of the support seat 1, the middle of the threaded sleeve 4 is threadedly connected to the outer surface of the lead screw 3, the outer surface of the threaded sleeve 4 is slidably connected to the inner wall of the support seat 1, and the support seat 1 is arranged in a T shape.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. Aluminum liquid dehydrogenation device, including a support base (1), characterized in that: A driving motor (2) is fixed to the upper end of the support base (1). A lead screw (3) is fixed to the driving end of the driving motor (2). A threaded sleeve (4) is threadedly connected to the outer surface of the lead screw (3). The other end of the threaded sleeve (4) is fixed to a mounting bracket (5). A gear ring (13) is fixed to the lower end of the mounting bracket (5). A stepping motor (6) is fixed to one side of the upper end of the mounting bracket (5). A connecting structure is provided at the driving end of the stepping motor (6), and an air outlet pipe (11) is provided on the connecting structure. The connecting structure can drive the air outlet pipe (11) to rotate circumferentially around the central axis of the gear ring (13) to drive the air outlet pipe (11) to dehydrogenate different positions of the molten aluminum.

2. The aluminum liquid dehydrogenation device according to claim 1, wherein: The connecting structure includes a driving bevel gear (7). The driving bevel gear (7) is meshed and connected with a driven bevel gear (8). A connecting pipe (9) is fixed to the middle of the driven bevel gear (8). A rotary joint (10) is rotatably connected to the upper end of the connecting pipe (9). An air outlet pipe (11) is rotatably connected to the lower end of the connecting pipe (9). A gear body (12) is fixed to the upper end of the air outlet pipe (11). The gear body (12) is meshed and connected with the gear ring (13). A plurality of air outlet holes (14) are formed in the lower end of the air outlet pipe (11).

3. The aluminum liquid dehydrogenation device according to claim 2, characterized in that: The outer surface of the connecting pipe (9) is rotatably connected to the middle of the mounting bracket (5). The middle of the connecting pipe (9) is fixed to the middle of the driven bevel gear (8). The vertical section of the connecting pipe (9) is L-shaped. The driving bevel gear (7) is meshed and connected with the driven bevel gear (8). The driving bevel gear (7) is in clearance fit with the connecting pipe (9). The middle of the driving bevel gear (7) is fixed to the driving end of the stepping motor (6).

4. The aluminum liquid dehydrogenation device according to claim 2, wherein: The outer surface of the air outlet pipe (11) is rotatably connected to one end of the connecting pipe (9). The inner wall of the rotary joint (10) is rotatably connected to the other end of the connecting pipe (9). The middle of the gear body (12) is fixed to the upper end of the air outlet pipe (11). The gear body (12) is meshed and connected with the gear ring (13). The upper end of the gear ring (13) is fixed to the lower end of the mounting bracket (5). The vertical section of the air outlet pipe (11) is T-shaped.

5. The aluminum liquid dehydrogenation device according to claim 2, wherein: A rotating groove (15) is formed on one side of the air outlet pipe (11) close to the air outlet holes (14). A rotating frame (16) is rotatably connected to the inner wall of the rotating groove (15). Two driving plates (17) are fixed to the upper end of the rotating frame (16).

6. The aluminum liquid dehydrogenation device according to claim 5, characterized in that: The outer surface of the rotating frame (16) is rotatably connected to the outer surface of the air outlet pipe (11). The vertical section of the rotating frame (16) is U-shaped.

7. The aluminum liquid dehydrogenation device according to claim 1, wherein: The outer surface of the lead screw (3) is rotatably connected to the middle of the support base (1). The middle of the threaded sleeve (4) is threadedly connected to the outer surface of the lead screw (3). The outer surface of the threaded sleeve (4) is slidably connected to the inner wall of the support base (1). The support base (1) is T-shaped.