Cloth discharging device of dyeing machine

The dyeing machine outrolling device addresses dye wastage and drying inefficiencies by using adjustable pressure rollers to squeeze and collect excess dye, enhancing production efficiency and reducing costs.

CN223103273UActive Publication Date: 2025-07-15SICHUAN JIAXIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422289616.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

During the rotation of the dyeing machine's cloth output device, the dye carried by the cloth drips everywhere, making it difficult to clean and cause waste, reducing production efficiency.

Method used

A cloth discharge device of a dyeing machine is designed to adjust the distance between the first and second cloth discharge cylinders through a lifting and lowering adjustment mechanism, adjust the pressure by a spring reaction force, and extrude the cloth to extrude the excess dye, and collect and recycle it through a drying mechanism.

Benefits of technology

Improves production efficiency, reduces dye waste, reduces production costs, and avoids adverse effects on the fabric by adjusting pressure.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223103273U_ABST
    Figure CN223103273U_ABST
Patent Text Reader

Abstract

The utility model discloses a cloth discharge device of a dyeing machine, which comprises a first mounting plate and a second mounting plate, the first mounting plate is rotatably connected with a first cloth discharge cylinder, and the second mounting plate is rotatably connected with a second cloth discharge cylinder; the bottom surface of the first mounting plate is connected with a lifting adjusting mechanism, the lower end of the lifting adjusting mechanism is connected with a mounting table, and the mounting table is arranged in a dye collecting pool; an adjusting rod is arranged between the first mounting plate and the second mounting plate in a penetrating manner, and the lower end of the adjusting rod is connected with the mounting table; the upper end of the adjusting rod penetrates through the second mounting plate and is connected with a top plate, and the adjusting column between the top plate and the second mounting plate is sleeved with a spring; and a drying mechanism is arranged on one side of the first mounting plate. By means of the device, cloth can be extruded conveniently, redundant dye can be extruded out and collected, the extrusion strength can be adjusted conveniently, and adverse effects on the cloth are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dyeing machines and relates to a cloth discharging device of a dyeing machine. Background Art

[0002] The cloth discharging device of a dyeing machine mainly consists of a rotating cloth discharging roller supported on a frame, and the cloth is driven to move or be discharged through the rotating cloth discharging roller. During this process, the dye carried by the cloth will drip everywhere, which is not only difficult to clean, but also causes waste of dye, and the later drying rate is reduced, resulting in a reduction in production efficiency. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a cloth discharging device of a dyeing machine, which is convenient for squeezing the cloth, squeezing out the excess dye and collecting it, and is convenient for adjusting the squeezing intensity to prevent adverse effects on the cloth.

[0004] The purpose of the utility model is realized by the following technical solutions: A cloth discharging device of a dyeing machine includes a first mounting plate and a second mounting plate. A first cloth discharging cylinder is rotatably connected to the first mounting plate, and a second cloth discharging cylinder is rotatably connected to the second mounting plate. A dyed cloth is in contact connection between the first cloth discharging cylinder and the second cloth discharging cylinder; One end of the first cloth discharging cylinder is connected with a first motor, and one end of the second cloth discharging cylinder is connected with a second motor; A lifting and adjusting mechanism is connected to the bottom surface of the first mounting plate, and the lower end of the lifting and adjusting mechanism is connected with a mounting table, and the mounting table is arranged in a dye collecting tank; The first mounting plate is arranged below the second mounting plate, and adjusting rods are arranged through the four corners of the first mounting plate, and the lower ends of the adjusting rods are connected with the top surface of the mounting table; The upper ends of the adjusting rods pass through the second mounting plate and are arranged in springs. The lower ends of the springs are connected with the second mounting plate, and the upper ends of the springs are connected with a top plate, and the bottom surface of the top plate is connected with the adjusting rods; A drying mechanism is arranged on one side of the first mounting plate, a winding mechanism is arranged on the side of the drying mechanism away from the first mounting plate, and the winding mechanism is connected with the top surface of the dye collecting tank; A feeding cylinder is arranged on the side of the first mounting plate away from the drying mechanism, the feeding cylinder is rotatably connected with the dye collecting tank, and the top surface of the feeding cylinder is in contact connection with the dyed cloth.

[0005] Through the above solution, the position of the first mounting plate is adjusted by the lifting and adjusting mechanism, so that the first cloth outlet cylinder squeezes the second cloth outlet cylinder, thereby adjusting the distance between the second mounting plate and the top plate, enabling the spring to react on the second cloth outlet cylinder, and then adjusting the pressure between the first cloth outlet cylinder and the second cloth outlet cylinder to squeeze the fabric and extrude the excess dye. Then, the fabric is dried and wound, greatly improving the production efficiency. At the same time, the squeezed and dripped dye is collected for recycling to reduce the production cost. Moreover, the pressure between the first cloth outlet cylinder and the second cloth outlet cylinder is adjustable to be suitable for different fabrics, and serious consequences caused by excessive longitudinal tension will not occur.

[0006] Preferably, two first cloth outlet cylinders are rotatably connected to the first mounting plate, and the first cloth outlet cylinders are arranged at both ends of the first mounting plate and are connected by a transmission belt; two second cloth outlet cylinders are rotatably connected to the second mounting plate, and the second cloth outlet cylinders are arranged at both ends of the second mounting plate and are connected by a transmission belt.

[0007] Through the above solution, two groups of the first cloth outlet cylinders and the second cloth outlet cylinders are provided, so that the dye solution entrained in the fabric can be extruded to the maximum extent, improving the subsequent drying efficiency.

[0008] Preferably, the drying mechanism includes a drying box, and a plurality of heating rods are provided on the top surface of the drying box, and resistance wires are provided in the heating rods.

[0009] Through the above solution, the heating rods raise the temperature in the drying box, so that the moisture in the passing fabric evaporates quickly to achieve the purpose of drying.

[0010] Preferably, a cleaning brush is provided in the drying box, and the cleaning brush is arranged at the outlet end of the drying box and is respectively arranged on the top surface and the bottom surface of the drying box.

[0011] Through the above solution, a lot of fluff may adhere to the dried fabric, and the cleaning brush cleans it to improve the quality of the fabric.

[0012] Preferably, a dust groove is provided in the drying box, an installation groove is provided in the dust groove, and the cleaning brush is clamped in the installation groove; an installation groove is provided on the top surface of the drying box, and the cleaning brush is clamped in the installation groove.

[0013] Through the above solution, the dust groove is provided to collect the cleaned fluff to prevent it from directly entering the dye collection pool and affecting its recycling.

[0014] Preferably, the lifting and adjusting mechanism includes an adjusting motor connected to the mounting table. The output end of the adjusting motor is connected to an adjusting groove, in which an adjusting column is threadedly connected. The upper end of the adjusting column is connected to the bottom surface of the first mounting plate.

[0015] With the above solution, the adjusting motor drives the adjusting groove to rotate, thereby adjusting the distance between the adjusting groove and the adjusting column, achieving the purpose of adjusting the distance between the first mounting plate and the second mounting plate, and realizing the purpose of adjusting the pressure between the fabric outlet cylinders.

[0016] Preferably, the winding mechanism includes a mounting seat connected to the dye collection tank. A winding roller is rotatably connected between the mounting seats. One end of the winding roller passes through the mounting seat and is detachably connected to a winding motor, which is connected to the mounting seat.

[0017] With the above solution, the winding motor drives the winding roller to rotate, winding the dried fabric, which is convenient for later transportation and processing.

[0018] The beneficial effects of the present utility model are as follows: Through the setting of the fabric outlet cylinders, it is convenient to extrude the dye solution carried by the fabric, improving the subsequent drying efficiency and greatly enhancing the production efficiency; at the same time, the extruded dye solution is recycled, reducing the production cost. The setting of the springs and the lifting and adjusting mechanism is convenient for adjusting the pressure between the fabric outlet cylinders, avoiding the adverse effects of excessive longitudinal tension on the fabric. Description of the Drawings

[0019] Figure 1 is the front view of the present utility model;

[0020] Figure 2 is the structural schematic diagram of the present utility model;

[0021] Figure 3 is the schematic diagram of the setting of the fabric outlet cylinders;

[0022] Figure 4 is the transmission schematic diagram of the fabric outlet cylinders;

[0023] Figure 5 is the structural schematic diagram of the lifting and adjusting mechanism;

[0024] Figure 6 is the structural schematic diagram of the drying mechanism;

[0025] In the figure, 1 is a dye collection tank, 2 is a feeding cylinder, 3 is a drying mechanism, 301 is a drying box, 302 is a heating rod, 4 is a dust tank, 5 is a winding motor, 6 is a winding mechanism, 7 is an installation table, 8 is an adjustment motor, 9 is an adjustment groove, 10 is an adjustment column, 11 is a first mounting plate, 12 is a first cloth outlet cylinder, 13 is a second cloth outlet cylinder, 14 is an adjustment rod, 15 is a top plate, 16 is a spring, 17 is a first motor, 18 is a second motor, 19 is a transmission belt, 20 is a second mounting plate, 21 is a cleaning brush, and 22 is an installation groove. Specific embodiments

[0026] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.

[0027] Embodiment 1

[0028] As Figures 1-6 shown, a cloth outlet device of a dyeing machine includes a first mounting plate 11 and a second mounting plate 20. The first mounting plate 11 and the second mounting plate 20 are parallel and horizontally arranged. A first cloth outlet cylinder 12 is rotatably connected to the first mounting plate 11, and a second cloth outlet cylinder 13 is rotatably connected to the second mounting plate 20. The first cloth outlet cylinder 12 is disposed directly above the second cloth outlet cylinder 13. A dyed cloth is in contact connection between the first cloth outlet cylinder 12 and the second cloth outlet cylinder 13. One end of the first cloth outlet cylinder 12 is connected to a first motor 17, and the first motor 17 is connected to the first mounting plate 11. One end of the second cloth outlet cylinder 13 is connected to a second motor 18, and the second motor 18 is connected to the second mounting plate 20. The bottom surface of the first mounting plate 11 is connected with a lifting and adjusting mechanism, and the lower end of the lifting and adjusting mechanism is connected with an installation table 7. The installation table 7 is disposed in the dye collection tank 1 and is connected to the bottom surface of the dye collection tank 1. The first mounting plate 11 is disposed below the second mounting plate 20. Adjustment rods 14 are inserted through the four corners of the first mounting plate 11. The adjustment rods 14 are vertically arranged, and the lower ends of the adjustment rods 14 are connected to the top surface of the installation table 7. The upper ends of the adjustment rods 14 pass through the second mounting plate 20 and are inserted into a spring 16. The lower end of the spring 16 is connected to the second mounting plate 20, and the upper end of the spring 16 is connected to a top plate 15. The bottom surface of the top plate 15 is connected to the adjustment rods 14. A drying mechanism 3 is provided on one side of the first mounting plate 11. A feeding cylinder 2 is provided on the side of the first mounting plate 11 away from the drying mechanism 3. The feeding cylinder 2 is rotatably connected to the dye collection tank, and the top surface of the feeding cylinder 2 is in contact connection with the dyed cloth.

[0029] Two first fabric outlet cylinders 12 are rotatably connected to the first mounting plate 11. The first fabric outlet cylinders 12 are arranged at both ends of the first mounting plate 11, and are drivingly connected by a transmission belt 19 therebetween; two second fabric outlet cylinders 13 are rotatably connected to the second mounting plate 20. The second fabric outlet cylinders 13 are arranged at both ends of the second mounting plate 20, and are drivingly connected by a transmission belt 19 therebetween. The drying mechanism 3 includes a drying box 301, which is connected to the top surface of the dye collection pool 1. A plurality of heating rods 302 are provided on the top surface of the drying box 301, and resistance wires are provided in the heating rods 302. The lifting and adjusting mechanism includes an adjusting motor 8, which is connected to the mounting table 7. The output end of the adjusting motor 8 is connected to an adjusting groove 9, which is arranged vertically. An adjusting column 10 is threadedly connected in the adjusting groove 9, and the upper end of the adjusting column 10 is connected to the bottom surface of the first mounting plate 11.

[0030] During specific implementation, according to the properties of the fabric, start the adjusting motor 8 to make the pressure between the first fabric outlet cylinder 12 and the second fabric outlet cylinder 13 suitable for the corresponding fabric; and start the heating rod 302 to preheat the drying box 301. Place the dyed fabric on the feeding cylinder 2 so that the fabric enters smoothly between the first fabric outlet cylinder 12 and the second fabric outlet cylinder 13 for extrusion. At the same time, start the first motor 17 and the second motor 18 to achieve automatic fabric outlet. The extruded fabric enters the drying box 301 for drying. During the fabric outlet process, the extruded dye solution drips into the dye solution collection pool for collection. After a period of time, the collected dye solution is formulated and reused.

[0031] Embodiment 2

[0032] On the basis of Example 1, a winding mechanism 6 is provided on the side of the drying mechanism 3 away from the first mounting plate 11, and the winding mechanism 6 is connected to the top surface of the dye collecting tank. The winding mechanism 6 includes a mounting seat, and the mounting seat is connected to the dye collecting tank 1. A winding roller is rotatably connected between the mounting seats. One end of the winding roller passes through the mounting seat and is connected to a special block. The special block is engaged in the special groove, and the special groove is connected to the output end of the winding motor 5, and the winding motor 5 is connected to the mounting seat; the other end of the winding roller is engaged in the slot, and the slot is arranged on the inner wall of the mounting seat. The drying box 301 is provided with a dust trough 4, one end of the dust trough 4 passes through the side wall of the drying box 301 and is slidably connected to the drying box 301, the width of the dust trough 4 is equal to the width of the drying box 301, the dust trough 4 is provided with a mounting groove 22, and the cleaning brush 21 is engaged in the mounting groove 22; the top surface of the drying box 301 is provided with a mounting groove 22, and the cleaning brush 21 is engaged in the mounting groove 22, and dyed cloth is passed between the cleaning brushes 21.

[0033] In the specific implementation, during the drying process, the dried cloth passes between the cleaning brushes 21, and the cleaning brushes 21 clean the fluff on the dried cloth to make the cloth surface smooth, and the cleaned fluff is collected through the dust trough 4. The cleaned cloth is wound up by the winding motor 5 driving the winding roller, so that it will not be piled up in a messy manner, which is convenient for later transportation and processing.

Claims

1. A fabric output device of a dyeing machine, comprising a first mounting plate (11) and a second mounting plate (20). A first fabric output cylinder (12) is rotatably connected to the first mounting plate (11), and a second fabric output cylinder (13) is rotatably connected to the second mounting plate (20). A dyed fabric is in contact connection between the first fabric output cylinder (12) and the second fabric output cylinder (13). One end of the first fabric output cylinder (12) is connected to a first motor (17), and one end of the second fabric output cylinder (13) is connected to a second motor (18). It is characterized in that: A lifting and adjusting mechanism is connected to the bottom surface of the first mounting plate (11). The lower end of the lifting and adjusting mechanism is connected to a mounting table (7), and the mounting table (7) is arranged in a dye collection tank (1). The first mounting plate (11) is arranged below the second mounting plate (20). Adjusting rods (14) are inserted through the four corners of the first mounting plate (11). The lower ends of the adjusting rods (14) are connected to the top surface of the mounting table (7). The upper ends of the adjusting rods (14) pass through the second mounting plate (20) and are inserted into a spring (16). The lower end of the spring (16) is connected to the second mounting plate (20), and the upper end of the spring (16) is connected to a top plate (15). The bottom surface of the top plate (15) is connected to the adjusting rod (14). A drying mechanism (3) is arranged on one side of the first mounting plate (11). A winding mechanism (6) is arranged on the side of the drying mechanism (3) away from the first mounting plate (11), and the winding mechanism (6) is connected to the top surface of the dye collection tank. A feeding cylinder (2) is arranged on the side of the first mounting plate (11) away from the drying mechanism (3). The feeding cylinder (2) is rotatably connected to the dye collection tank, and the top surface of the feeding cylinder (2) is in contact connection with the dyed fabric.

2. The fabric outlet device of a dyeing machine according to claim 1, characterized in that: Two first fabric outlet cylinders (12) are rotatably connected to the first mounting plate (11). The first fabric outlet cylinders (12) are arranged at both ends of the first mounting plate (11), and the first fabric outlet cylinders (12) are in driving connection through a transmission belt (19). Two second fabric outlet cylinders (13) are rotatably connected to the second mounting plate (20). The second fabric outlet cylinders (13) are arranged at both ends of the second mounting plate (20), and the second fabric outlet cylinders (13) are in driving connection through a transmission belt (19).

3. The cloth discharging device of a dyeing machine according to claim 1, characterized in that: The drying mechanism (3) includes a drying box (301), and a plurality of heating rods (302) are arranged on the top surface of the drying box (301).

4. The fabric outlet device of a dyeing machine according to claim 3, characterized in that: A cleaning brush (21) is arranged in the drying box (301). The cleaning brush (21) is arranged at the outlet end of the drying box (301), and the cleaning brush (21) is respectively arranged on the top surface and the bottom surface of the drying box (301).

5. The fabric output device of a dyeing machine according to claim 4, characterized in that: A dust slot (4) is arranged in the drying box (301). An installation slot (22) is arranged in the dust slot (4), and the cleaning brush (21) is clamped in the installation slot (22). An installation slot (22) is arranged on the top surface of the drying box (301), and the cleaning brush (21) is clamped in the installation slot (22).

6. The fabric outlet device of a dyeing machine according to claim 1, characterized in that: The lifting and adjusting mechanism includes an adjusting motor (8). The adjusting motor (8) is connected to the mounting table (7). The output end of the adjusting motor (8) is connected to an adjusting slot (9). An adjusting column (10) is in threaded connection in the adjusting slot (9), and the upper end of the adjusting column (10) is connected to the bottom surface of the first mounting plate (11).

7. The fabric discharging device of a dyeing machine according to claim 1, characterized in that: The winding mechanism (6) includes a mounting base, the mounting base is connected to the dye collection tank (1), a winding roller is rotatably connected between the mounting bases, one end of the winding roller penetrates through the mounting base and is detachably connected to a winding motor (5), and the winding motor (5) is connected to the mounting base.