Uniform burner structure of singeing frame

The modular and detachable design for the burn-off machine's flame outlet structure addresses the challenge of fixed refractory brick installations, simplifying maintenance and improving flame stability and production efficiency.

CN223103286UActive Publication Date: 2025-07-15SIHUI YUANXING TEXTILE FABRIC PROCESSING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421936576.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-15
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The refractory brick installation structure of the existing hair burner is relatively fixed, which leads to a cumbersome replacement process, affects the stability of the flame and hair burning effect, and is unable to adapt to different working environments.

Method used

A detachable replacement module and reinforcement mechanism are designed to achieve rapid replacement and adjustment of refractory bricks through bolted connections, and combined with the card slot and block structure to ensure stable installation and simplify the operation process.

Benefits of technology

It improves the convenience of the fire port and environmental adaptability, reduces maintenance costs and time, ensures the stability of the flame channel and the operation safety of the hair burner.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223103286U_ABST
    Figure CN223103286U_ABST
Patent Text Reader

Abstract

The utility model discloses a uniform burner structure of a singeing machine, and relates to the field of burners of singeing machines. The fire hole comprises a fire hole main body, a first refractory brick and a second refractory brick are arranged at the top of the fire hole main body, replacement mechanisms are arranged on the opposite sides of the first refractory brick and the second refractory brick, and reinforcing mechanisms are arranged on the two sides of the fire hole main body. By means of the replaceable replacement module, the flame channel can be adjusted only through the replacement module under the condition that the first refractory brick and the second refractory brick are not detached and replaced, the adaptability of the burner to different use environments is greatly improved, the maintenance cost is reduced, the maintenance time is shortened, and due to the fact that an operator does not need to replace the refractory bricks complexly, the maintenance efficiency is improved. When the singeing machine is used, only corresponding modules need to be quickly replaced, so that the use convenience of the fire hole is remarkably improved, the singeing machine can more efficiently cope with various working environments, and the overall production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of gas burners of singeing machines, in particular to a uniform gas burner structure of a singeing machine. Background Technique

[0002] The gas burner of a singeing machine is the core component of the singeing machine and plays a key role in removing the fluff on the surface of the fabric. The structure and performance of the gas burner directly affect the singeing effect. Different types of gas burners will produce different flame characteristics, thus affecting the singeing quality. To ensure an efficient and stable singeing process, it is necessary to select the appropriate type of gas burner, precisely adjust its position, and regularly maintain it. By optimizing the design of the gas burner, the singeing temperature can be increased, the singeing effect can be improved, and even the work efficiency can be enhanced. Therefore, the design, selection, and maintenance of the gas burner are the key factors to ensure the performance of the singeing machine and the singeing effect.

[0003] Currently, two refractory bricks are configured at the top spout of the singeing machine. However, there is a significant problem in its design. Specifically, the shape and layout of the refractory bricks have a profound impact on the stability of the flame, and are closely related to the injection speed of the fuel and the position arrangement of the spout. A stable flame channel is the key to ensuring the uniform and stable spraying of the flame. When the installation structure of the refractory bricks cannot adapt to the actual working environment, the flame may shake or shift, thereby having an adverse impact on the singeing effect. Unfortunately, the current installation method of the refractory bricks is relatively fixed, and the replacement process is cumbersome, which undoubtedly reduces the adaptability of the refractory bricks at the spout of the singeing machine to different working environments. Content of the Utility Model

[0004] Based on this, the purpose of the present utility model is to provide a uniform gas burner structure of a singeing machine to solve the technical problem that the installation structure of the refractory bricks is relatively fixed and the operation is relatively cumbersome if replacement treatment is carried out.

[0005] To achieve the above object, the present utility model provides the following technical solution: a uniform gas burner structure of a singeing machine, including a gas burner main body. A first refractory brick and a second refractory brick are arranged on the top of the gas burner main body. Replacement mechanisms are arranged on the opposite sides of the first refractory brick and the second refractory brick. The replacement mechanism includes a placement groove, and a replacement module is arranged inside the placement groove. Reinforcement mechanisms are arranged on both sides of the gas burner main body. The reinforcement mechanism includes a first mounting plate and a second mounting plate. A limiting plate is arranged on the top of the first mounting plate, and mounting grooves are formed on the surfaces of both sides of the gas burner main body.

[0006] By adopting the above technical solution, after the new replacement module is installed, the operator needs to re-install the first mounting plate and the second mounting plate on both sides of the fire port body with bolts to restore the position and function of the reinforcement mechanism, and then use the installation bolts to reconnect and fix the limit plate to the second mounting plate to complete the overall installation of the reinforcement mechanism. After the reinforcement mechanism and the limit plate are reinstalled, the limit plate will abut the first refractory brick, the second refractory brick and the new replacement module to ensure their stability and correct position. At this point, the replacement operation of the replacement module is completed.

[0007] Furthermore, the first mounting plate and the second mounting plate are both detachable from the burner body through bolts and mounting grooves.

[0008] By adopting the above technical solution, this detachable structure is easy to install and disassemble, making the maintenance and replacement of parts simple and quick. When the reinforcement mechanism needs to be replaced or repaired, the mounting plate can be easily removed by loosening the bolts without large-scale disassembly of the entire blast port body.

[0009] Furthermore, one side of the limit plate is in a detachable structure with the second mounting plate through mounting bolts, and the bottom surface of the limit plate is in contact with the first refractory brick, the second refractory brick, and the replacement module.

[0010] By adopting the above technical solution, it is convenient for installation, debugging and maintenance. When it is necessary to adjust or replace the internal refractory bricks or replace the modules, the limit plate can be easily removed to provide sufficient operating space.

[0011] Furthermore, abutment plates are provided on both sides of the burner body, and the abutment plates are detachable from the burner body through bolts and mounting grooves, and the abutment plates abut against the first refractory brick and the second refractory brick.

[0012] By adopting the above technical solution, the detachable structure is easy to install and disassemble, making the maintenance and replacement of the abutment plate simple and convenient. This arrangement improves the maintainability of the equipment.

[0013] Furthermore, the fire port body is buckled with the first refractory brick and the second refractory brick through buckle blocks.

[0014] By adopting the above technical solution, this buckling method can ensure that the refractory bricks are firmly installed on the fire port body and are not easy to fall off or shift, thereby ensuring the safety and stability of the singeing machine during operation.

[0015] Furthermore, a card slot is provided on one side of the replacement module, a card block is provided on the inner wall of the placement slot, and an end of the card block is in a wedge-shaped structure.

[0016] By adopting the above technical solution, the replacement module can be stably installed in the placement groove, is not prone to loosening or falling off, thereby ensuring the stability and safety of the singeing machine during operation.

[0017] Furthermore, the replacement module is engaged with the placement groove through a clamping block and a clamping groove, and a water cooling pipeline is arranged inside the burner body.

[0018] By adopting the above technical solution, this engaging setting makes the installation and disassembly of the replacement module simple and fast, facilitating maintenance and replacement, thereby improving the maintainability and usage efficiency of the equipment.

[0019] To sum up, the present utility model mainly has the following beneficial effects:

[0020] 1. Through the replacement mechanism and the reinforcement mechanism, and the replaceable replacement module, the present utility model realizes that without disassembling and replacing the first refractory brick and the second refractory brick, the flame channel can be adjusted only by replacing the module. This greatly improves the adaptability of the burner to different usage environments. At the same time, this setting simplifies the operation process, reduces the maintenance cost and time, because the operator does not need to perform complex refractory brick replacement, only needs to quickly replace the corresponding module, which significantly improves the usage convenience of the burner, enables the singeing machine to more efficiently cope with various working environments, and thus improves the overall production efficiency;

[0021] 2. By arranging the clamping groove and the clamping block, the clamping groove opened on one side of the replacement module cooperates with the clamping block arranged on the inner wall of the placement groove, and can achieve quick and stable installation. This clamping connection method simplifies the installation and disassembly steps and improves the work efficiency. At the same time, the end of the clamping block is set into a wedge-shaped structure, which not only facilitates the alignment and insertion of the replacement module, but also plays a guiding role during the insertion process to ensure that the clamping groove and the clamping block can be accurately and smoothly engaged together, thereby enhancing the stability and reliability of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0023] Figure 2 is a cross-sectional structural schematic diagram of the present utility model;

[0024] Figure 3 is the present utility model Figure 1 an enlarged structural schematic diagram of part A therein;

[0025] Figure 4 is the present utility model Figure 1 an enlarged structural schematic diagram of part B therein.

[0026] In the figure: 1, the main body of the burner port; 201, the first refractory brick; 202, the second refractory brick; 3, the fastening block; 4, the water-cooled pipeline; 5, the installation groove; 6, the abutting plate; 7, the replacement mechanism; 701, the placement groove; 702, the replacement module; 703, the clamping groove; 704, the clamping block; 8, the reinforcement mechanism; 801, the first mounting plate; 802, the second mounting plate; 803, the mounting bolt; 804, the limiting plate. Detailed implementation manners

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention, and should not be construed as a limitation to the present invention.

[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection: it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0030] The following will describe the embodiments according to the overall structure of the present invention.

[0031] Embodiment 1:

[0032] A uniform burner port structure of a singeing machine, as Figures 1 - 4As shown, it includes a burner body 1, a first refractory brick 201 and a second refractory brick 202 are arranged on the top of the burner body 1, and a replacement mechanism 7 is arranged on the opposite sides of the first refractory brick 201 and the second refractory brick 202, and the replacement mechanism 7 includes a placement groove 701, and a replacement module 702 is arranged inside the placement groove 701. Both sides of the burner body 1 are provided with a reinforcement mechanism 8, and the reinforcement mechanism 8 includes a first mounting plate 801 and a second mounting plate 802. A limit plate 804 is arranged on the top of the first mounting plate 801, and both side surfaces of the burner body 1 are provided with mounting grooves 5. After the installation of the new replacement module is completed, the operator needs to re-install the first mounting plate 801 and the second mounting plate 802 on both sides of the burner body 1 with bolts to restore the reinforcement mechanism 8. , and then, use the mounting bolts 803 to reconnect and fix the limit plate 804 to the second mounting plate 802, thereby completing the overall installation of the reinforcement mechanism 8. After the reinforcement mechanism 8 and the limit plate 804 are reinstalled, the limit plate 804 will abut against the first refractory brick 201, the second refractory brick 202 and the new replacement module 702 to ensure their stability and correct position. At this point, the replacement operation of the replacement module 702 is completed. The operator does not need to disassemble and replace the entire refractory brick, but only needs to replace the corresponding replacement module 702. This not only simplifies the replacement process, but also improves the ease of use and environmental applicability of the fire port. In this way, the singeing machine can adapt to different working requirements and environmental conditions more flexibly and efficiently.

[0033] See also Figure 1 , Figure 4 The first mounting plate 801 and the second mounting plate 802 are both detachable structures with the burner body 1 through bolts and mounting grooves 5. This detachable structure is easy to install and disassemble, making maintenance and replacement of parts simple and quick. When the reinforcement mechanism 8 needs to be replaced or repaired, just loosen the bolts to easily remove the mounting plate without large-scale disassembly of the entire burner body. At the same time, this setting also improves the flexibility and scalability of the burner structure. By adjusting or replacing the mounting plate, the reinforcement method and strength of the burner can be easily changed to adapt to different working environments and needs. This modular design concept not only reduces maintenance costs, but also extends the service life of the burner.

[0034] See also Figure 1 , Figure 2 , Figure 4, one side of the limit plate 804 is detachably structured with the second mounting plate 802 through the mounting bolt 803. The bottom surface of the limit plate 804 abuts against the first refractory brick 201, the second refractory brick 202, and the replacement module 702, which facilitates installation, debugging, and maintenance. When it is necessary to adjust or replace the refractory bricks inside or replace the module 702, the limit plate 804 can be conveniently disassembled, thus providing sufficient operating space. At the same time, the bottom surface of the limit plate 804 abuts against the first refractory brick 201, the second refractory brick 202, and the replacement module 702, which ensures the stability and position accuracy of these components during use, not only improving the safety of the tuyere structure but also helping to maintain the stability of the flame passage, thereby ensuring the uniformity and quality of the singeing effect.

[0035] See Figure 1 , Figure 2 , Figure 4 , abutting plates 6 are provided on both sides of the tuyere body 1. The abutting plates 6 are detachably structured with the tuyere body 1 through bolts and mounting grooves 5. The abutting plates 6 abut against the first refractory brick 201 and the second refractory brick 202. The detachable structure facilitates installation and disassembly, making the repair and replacement of the abutting plates 6 simple and convenient. This setting improves the maintainability of the equipment. At the same time, the abutting plates 6 abut against the first refractory brick 201 and the second refractory brick 202, providing stable support to ensure that the refractory bricks do not shift or loosen during use, thereby enhancing the stability and safety of the entire tuyere structure and contributing to improving the operating efficiency and safety of the singeing machine.

[0036] See Figure 2 , Figure 4 , the tuyere body 1 is buckled with the first refractory brick 201 and the second refractory brick 202 through the buckling blocks 3. This buckling method can ensure that the refractory bricks are firmly installed on the tuyere body, not easily falling off or shifting, thereby ensuring the safety and stability of the singeing machine during operation. At the same time, the setting of the buckling blocks 3 also simplifies the installation and disassembly process of the refractory bricks and improves the maintenance efficiency. When it is necessary to replace the refractory bricks, only by releasing the buckling blocks 3 can the refractory bricks be easily removed without damaging or disassembling other components, which greatly reduces the maintenance cost and operation difficulty.

[0037] Embodiment 2:

[0038] See Figure 1 , Figure 3A card slot 703 is provided on one side of the replacement module 702, and a card block 704 is provided on the inner wall of the placement slot 701. The end of the card block 704 is in a wedge-shaped structure, so that the replacement module 702 can be firmly installed in the placement slot 701 and is not easy to loosen or fall off, thereby ensuring the stability and safety of the singeing machine during operation. At the same time, the end of the card block 704 adopts a wedge-shaped structure, which is convenient for the installation and disassembly of the replacement module 702, so that when replacing or repairing the replacement module, it can be easily aligned with the card slot 703 and pushed in, thereby improving the convenience of operation and work efficiency.

[0039] See also Figure 1 , Figure 3 The replacement module 702 is engaged with the placement slot 701 through the block 704 and the slot 703. A water-cooling pipeline 4 is arranged on the inner side of the burner body 1. This engaging arrangement makes the installation and disassembly of the replacement module 702 simple and quick, and is convenient for maintenance and replacement, thereby improving the maintainability and use efficiency of the equipment. At the same time, the water-cooling pipeline 4 arranged on the inner side of the burner body 1 can effectively cool the burner to prevent the burner from overheating and causing damage to the equipment or performance degradation, thereby extending the service life of the equipment and improving the safety and stability of the equipment.

[0040] The implementation principle of the present utility model is as follows: when it is necessary to replace the replacement module 702 currently in use, first, tighten the mounting bolts 803 to complete the disassembly of the limit plate 804 and the second mounting plate 802, then release the bolt connection between the first mounting plate 801, the second mounting plate 802 and the fire port body 1, and then, toggle the replacement module 702 until the slot 703 is disengaged from the block 704, completing the disassembly operation of the replacement module 702, and then place the adapted replacement module 702 into the placement slot 701, and complete the installation operation of the replacement module 702 and the placement slot 701 through the engagement of the slot 703 and the block 704, and then, place the first mounting plate 801 and the second mounting plate 802, The mounting plate 802 is installed on both sides of the fire port body 1 by means of bolts. Thereafter, the limiting plate 804 is connected and fixed to the second mounting plate 802 by means of mounting bolts 803 to complete the installation operation of the first mounting plate 801 and the second mounting plate 802. The limiting plate 804 is used to abut the first refractory brick 201, the second refractory brick 202 and the replacement module 702 to complete the replacement operation of the replacement module 702. During this process, the disassembly and replacement operation of the first refractory brick 201 and the second refractory brick 202 can be omitted. Only the corresponding replacement module 702 needs to be replaced to change the inner flame channel to adapt it to the actual use environment, thereby improving the convenience of use and environmental applicability of the fire port.

[0041] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0042] Although embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. Uniform burner port structure of a singeing machine, characterized in that: It includes a burner mouth body (1). A first refractory brick (201) and a second refractory brick (202) are arranged at the top of the burner mouth body (1). Replacement mechanisms (7) are arranged on the opposite sides of the first refractory brick (201) and the second refractory brick (202). The replacement mechanism (7) includes a placement groove (701), and a replacement module (702) is arranged inside the placement groove (701). Reinforcement mechanisms (8) are arranged on both sides of the burner mouth body (1). The reinforcement mechanism (8) includes a first mounting plate (801) and a second mounting plate (802). A limiting plate (804) is arranged at the top of the first mounting plate (801). Mounting grooves (5) are formed on the surfaces of both sides of the burner mouth body (1).

2. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: Both the first mounting plate (801) and the second mounting plate (802) are detachably structured with the burner mouth body (1) through bolts and the mounting grooves (5).

3. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: One side of the limiting plate (804) is detachably structured with the second mounting plate (802) through a mounting bolt (803). The bottom surface of the limiting plate (804) abuts against the first refractory brick (201), the second refractory brick (202), and the replacement module (702).

4. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: Contact plates (6) are arranged on both sides of the burner mouth body (1). The contact plates (6) are detachably structured with the burner mouth body (1) through bolts and the mounting grooves (5). The contact plates (6) abut against the first refractory brick (201) and the second refractory brick (202).

5. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: The burner mouth body (1) is buckled with the first refractory brick (201) and the second refractory brick (202) through buckling blocks (3).

6. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: A clamping groove (703) is formed on one side of the replacement module (702). A clamping block (704) is arranged on the inner wall of the placement groove (701). The end of the clamping block (704) is in a wedge shape structure.

7. The uniform burner port structure of the singeing machine according to claim 1, characterized in that: The replacement module (702) is clamped with the placement groove (701) through the clamping block (704) and the clamping groove (703). A water cooling pipeline (4) is arranged inside the burner mouth body (1).