Grouting steel tank structure for reinforcing cross beam

The U-shaped steel slot structure with grouted reinforcement addresses the limitations of existing beam repair methods by enhancing load-bearing capacity and durability while minimizing corrosion and maintenance, suitable for various structural conditions.

CN223104203UActive Publication Date: 2025-07-15CCCC SHANGHAI HARBOR ENG DESIGN & RES INST
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Patent Information

Application Number
CN202422222914.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-15
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing beam reinforcement methods have problems such as insufficient bearing capacity, insufficient durability, excessive volume and rust, and have high construction requirements, making it difficult to effectively solve house safety hazards.

Method used

The grouting steel trough structure is reinforced by cross beams, and U-shaped steel trough is formed by setting side wall plates and bottom plates on the cross beams. Grouting materials are poured inside to reinforce cracks, combining screws and welded steel plates to enhance the connection strength, and anti-corrosion treatment is performed on the surface.

Benefits of technology

It significantly improves the bearing capacity of the cross beam, prevents re-cracking, has a beautiful appearance, and is easy to construct, avoids rust, enhances bending and shear strength, and solves the shortcomings in the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a beam reinforcing grouting steel groove structure which comprises an original beam, side wall plates and a bottom plate, the original beam is provided with a cracking opening, the side wall plates are arranged on the two sides of the original beam, pull rods are arranged on the side wall plates, the bottom plate is arranged at the bottom of the original beam and connected with the side wall plates, the side wall plates and the bottom plate form a U-shaped steel groove, and the U-shaped steel groove is connected with the original beam. The U-shaped steel groove wraps the cracking opening, and grouting is poured into the U-shaped steel groove. Based on the beam reinforcing grouting steel groove structure, the steel groove structure is used for wrapping a cracking opening, then grouting is poured into the steel groove, and after reinforcing, the bearing capacity of the beam can be greatly improved, and re-cracking is prevented. And the reinforced grouting steel tank structure is small in occupied space and attractive in appearance. Besides, the regular and flat component surface of the steel tank is convenient for anti-corrosion treatment such as painting, rust removal and the like, and the steel tank surface is not easy to rust after being painted, so that the problems of insufficient bearing capacity, insufficient durability, overlarge volume, corrosion and the like of a beam reinforcing method in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the field of crossbeam reinforcement and repair, and particularly relates to a crossbeam reinforcement grouting steel groove structure. Background Art

[0002] The crossbeam is an indispensable top beam structure in building construction. When the crossbeam cracks or breaks, if it is not repaired in time, there will be certain potential safety hazards in the house, and there will be certain living risks for users.

[0003] The existing methods for repairing and reinforcing crossbeams include: carbon fiber cloth reinforcement method, steel bonding reinforcement method, prestressed reinforcement method and shotcrete reinforcement method. The following disadvantages exist in the above reinforcement methods.

[0004] When using carbon fiber cloth for reinforcement, it is necessary to clean the surface of the beam to ensure it is dry and dust-free, and then use professional steel structure adhesive for pasting. In addition, although the carbon fiber sheet reinforcement method can be applied to beams of various materials, its durability and bearing capacity provided are relatively low;

[0005] Although the steel bonding reinforcement method has a low cost and is relatively simple to install. However, it cannot protect the raw materials well, may accelerate the corrosion rate of steel, and requires regular maintenance;

[0006] The prestressed reinforcement method requires high engineering technical requirements and professional technical workers to construct on-site. In addition, the prestressed reinforcement also has relatively high requirements for the beam structure and stress state, and is not suitable for the reinforcement of all houses;

[0007] The shotcrete reinforcement method requires professional technical workers for construction, and at the same time, the problem of concrete adhesion needs to be considered, and it has a large volume. Summary of the Utility Model

[0008] In view of the above technical problems, the utility model provides a crossbeam reinforcement grouting steel groove structure.

[0009] To solve the above technical problems, the utility model provides a crossbeam reinforcement grouting steel groove structure, which includes: an original crossbeam with a cracking opening, side wall plates arranged on both sides of the original crossbeam, and tie rods arranged on the side wall plates, a bottom plate arranged at the bottom of the original crossbeam and connected to the side wall plates. Among them, the side wall plates and the bottom plate form a U-shaped steel groove that wraps the cracking opening, and grouting is poured into the U-shaped steel groove.

[0010] In the crossbeam reinforcement grouting steel groove structure provided by the utility model, it may further have the following characteristics: the bottom plate includes an upper bottom plate and a lower bottom plate, the two sides of the lower bottom plate are respectively connected to the bottom edges of the side wall plates, and the upper bottom plate is arranged above the lower bottom plate.

[0011] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: the crossbeam reinforcement grouting steel trough structure further includes rib plates, and the rib plates are arranged between the upper bottom plate and the lower bottom plate.

[0012] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: the rib plates are located at the centers of the upper bottom plate and the lower bottom plate, and are respectively connected to the upper bottom plate and the lower bottom plate.

[0013] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: a panel structure is arranged on the original crossbeam, and the panel structure is provided with connection holes.

[0014] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: a screw passes through the connection hole and is fixed by a welding steel plate at the top of the panel.

[0015] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: the number of screws is several, and the several screws are evenly distributed at the top of the side wall plate.

[0016] In the crossbeam reinforcement grouting steel trough structure provided by the present utility model, it may further have the following characteristics: grouting holes are formed in the side wall plate.

[0017] The beneficial effects of the present utility model are as follows:

[0018] In the crossbeam reinforcement grouting steel trough structure of the present utility model, it includes an original crossbeam, side wall plates and a bottom plate. There are cracking openings on the original crossbeam, the side wall plates are arranged on both sides of the original crossbeam, the bottom plate is arranged at the bottom of the original crossbeam, and the bottom plate is connected to the side wall plates. Among them, the side wall plates and the bottom plate form a U-shaped steel trough, and the steel trough wraps the cracking openings on the original crossbeam, and grouting is poured into the U-shaped steel trough. Based on this crossbeam reinforcement grouting steel trough structure, the cracking openings are wrapped by the steel trough structure, and then grouting is poured into the steel trough. After reinforcement, the bearing capacity of the crossbeam can be greatly improved, and re-cracking can be prevented. Moreover, the space occupied by this reinforcement grouting steel trough structure is small and the appearance is beautiful. In addition, the regular and flat surface of the steel trough is convenient for anti-corrosion treatments such as painting and rust removal. After spraying paint on the surface of the steel trough, it is not easy to rust, solving the problems of insufficient bearing capacity, insufficient durability, too large volume and rust in the crossbeam reinforcement methods in the prior art.

[0019] In addition, the bottom plate includes an upper bottom plate and a lower bottom plate. The two sides of the lower bottom plate are respectively connected to the bottom edges of the side wall plates. The upper bottom plate is arranged above the lower bottom plate, and rib plates are also arranged between the upper bottom plate and the lower bottom plate. By connecting the upper bottom plate and the lower bottom plate through the rib plates, the bending strength of the bottom plate can be enhanced, and shear strength can be provided, increasing the strength of the bottom plate.

[0020] In addition, a number of screw rods are provided on the side wall plates. The screw rods pass through the panel on the cross beam, then pass through the connection holes on the panel, and are fixed above the panel by welding steel plates, strengthening the connection strength between the side wall plates and the panel. Moreover, the number of screw rods is evenly distributed at the top of the side wall plates, capable of evenly distributing the connection force on the side wall plates and preventing the side wall plates from tilting.

[0021] Not only that, grouting holes are provided on the side wall plates. By externally connecting grouting pipes through these grouting holes, it is convenient to grout into the steel trough. Description of the Drawings

[0022] Figure 1 is a schematic structural diagram of the cross beam reinforcement grouting steel trough structure in this embodiment;

[0023] Figure 2 is a cross-sectional view of the cross beam reinforcement grouting steel trough structure in this embodiment;

[0024] Figure 3 is a schematic structural diagram of the U-shaped steel trough in this embodiment. Detailed Embodiment

[0025] In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model clearer, the following further details the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0026] The cross beam reinforcement grouting steel trough structure of this embodiment is used to repair and reinforce cross beams with cracking, fracture and other conditions.

[0027] As Figures 1 to 3 shown, the cross beam reinforcement grouting steel trough structure includes an original cross beam 10, two side wall plates 20 and a bottom plate.

[0028] The original cross beam 10 is a house cross beam structure. In this house structure, a panel 11 is provided above the original cross beam 10. The original cross beam 10 is connected to the panel 11. The original cross beam 10 has a cracking opening 12.

[0029] The two side wall plates 20 are respectively arranged on both sides of the original cross beam 10. A number of screw rods 21 are connected to the top end of each side wall plate 20. The number of screw rods 21 is evenly distributed at the top end of the side wall plate 20 at a certain interval. In addition, one or more grouting holes 22 are provided on one of the side wall plates 20 or both side wall plates 20.

[0030] When the grouting holes 22 are externally connected with grouting pipes, it is possible to pour slurry between the two side wall plates 20. In this embodiment, only one grouting hole 22 is respectively provided at the diagonals on one of the side wall plates 20.

[0031] A connecting hole is provided at a position on the panel 11 corresponding to the screw 21, and the connecting hole penetrates through the entire panel 11. The screw 21 on the side wall plate 20 passes through the connecting hole on the panel 11, and then a welding steel plate 23 is provided at the top end of the screw 21 passing through the connecting hole. The screw 21 is fixed to the top end of the panel 11 by using the welding steel plate 23.

[0032] The bottom plate includes an upper bottom plate 31, a lower bottom plate 32, and a rib plate 33. The two sides of the lower bottom plate 32 are respectively in contact connection with the bottom edges of the left and right side wall plates 20. There is a certain interval between the upper bottom plate 31 and the lower bottom plate 32, and it is arranged above the lower bottom plate 32.

[0033] The rib plate 33 is arranged between the upper bottom plate 31 and the lower bottom plate 32. The upper end of the rib plate 33 is connected to the center of the bottom of the upper bottom plate 31, and the lower end is connected to the center of the top of the lower bottom plate 32, forming two spaces between the upper bottom plate 31 and the lower bottom plate 32, providing bending strength and a small amount of shear strength for the bottom plate 20.

[0034] The two side wall plates 20 and the bottom plate are welded to form a U-shaped steel groove 40. The U-shaped steel groove 40 wraps around the cracking opening on the original cross beam 10. In addition, the bottom edge of the U-shaped steel groove 40 is the upper bottom plate 31 of the bottom plate.

[0035] Then, grouting is carried out into the U-shaped steel groove 40 through the grouting hole 22 on the side wall plate 20, and the grouting material 50 can be epoxy glue or cement-based high-strength material. After grouting, the U-shaped steel groove 40 conducts bending moment and shear force with the original cross beam, providing shear strength. And the grouting material has better crack resistance than concrete, reducing the risk of crack regeneration after reinforcement and repair.

[0036] In addition, after the grouting of the U-shaped steel groove 40 is completed, anti-corrosion treatments such as painting and rust removal can be carried out on its outer surface to prevent its outer surface from rusting.

[0037] In the cross beam reinforcement grouting steel groove structure according to the above embodiment, it includes an original cross beam, side wall plates, and a bottom plate. There is a cracking opening on the original cross beam, the side wall plates are arranged on both sides of the original cross beam, the bottom plate is arranged at the bottom of the original cross beam, and the bottom plate is connected to the side wall plates. Among them, the side wall plates and the bottom plate form a U-shaped steel groove, the steel groove wraps around the cracking opening on the original cross beam, and grouting is poured into the U-shaped steel groove. Based on this cross beam reinforcement grouting steel groove structure, the cracking opening is wrapped by the steel groove structure, and then grouting is poured into the steel groove. After reinforcement, the bearing capacity of the cross beam can be greatly improved, preventing it from cracking again. And this reinforcement grouting steel groove structure occupies a small space and has a beautiful appearance. In addition, the regular and flat surface of the steel groove is convenient for anti-corrosion treatments such as painting and rust removal, and it is not easy to rust after spraying paint on the surface of the steel groove, solving the problems of insufficient bearing capacity, insufficient durability, too large volume, and rust in the existing cross beam reinforcement methods.

[0038] In addition, the bottom plate includes an upper bottom plate and a lower bottom plate. Both sides of the lower bottom plate are respectively connected to the bottom edges of the side wall plates. The upper bottom plate is arranged above the lower bottom plate, and rib plates are also arranged between the upper bottom plate and the lower bottom plate. Connecting the upper bottom plate and the lower bottom plate through the rib plates can enhance the bending strength of the bottom plate, and provide shear strength, increasing the strength of the bottom plate.

[0039] In addition, a number of screws are also arranged on the side wall plates. The screws pass through the panel on the cross beam, then pass through the connection holes on the panel, and are fixed above the panel by welding steel plates, strengthening the connection strength between the side wall plates and the panel. Moreover, the number of screws is evenly distributed at the top of the side wall plates, which can evenly distribute the connection force on the side wall plates and prevent the side wall plates from tilting.

[0040] Not only that, but grouting holes are provided on the side wall plates. An external grouting pipeline is connected through the grouting holes, which is convenient for grouting into the steel trough.

[0041] Obviously, those skilled in the art can make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and equivalent technologies, this application also intends to include these changes and modifications.

Claims

1. A beam reinforcement grouting steel trough structure, characterized in that, Including: An original crossbeam, which has a cracking opening Side wall plates, which are arranged on both sides of the original crossbeam, and screws are arranged on the side wall plates A bottom plate, which is arranged at the bottom of the original crossbeam and is connected to the side wall plates Wherein, the side wall plates and the bottom plate form a U-shaped steel groove, which wraps the cracking opening, and grout is poured into the U-shaped steel groove 2. The crossbeam reinforcement grouting steel groove structure according to claim 1, characterized in that: The bottom plate includes an upper bottom plate and a lower bottom plate Both sides of the lower bottom plate are respectively connected to the bottom edges of the side wall plates The upper bottom plate is arranged above the lower bottom plate 3. The crossbeam reinforcement grouting steel groove structure according to claim 2, characterized in that: The crossbeam reinforcement grouting steel groove structure further includes a rib plate, which is arranged between the upper bottom plate and the lower bottom plate 4. The crossbeam reinforcement grouting steel groove structure according to claim 3, characterized in that: The rib plate is located at the centers of the upper bottom plate and the lower bottom plate and is respectively connected to the upper bottom plate and the lower bottom plate 5. The crossbeam reinforcement grouting steel groove structure according to claim 1, characterized in that: A panel structure is arranged on the original crossbeam, and the panel structure is provided with connection holes 6. The crossbeam reinforcement grouting steel groove structure according to claim 5, characterized in that: The screw passes through the connection hole and is fixed by a welding steel plate at the top of the panel 7. The crossbeam reinforcement grouting steel groove structure according to claim 1, characterized in that: The number of the screws is several, and several screws are evenly distributed at the top of the side wall plates 8. The crossbeam reinforcement grouting steel groove structure according to claim 1, characterized in that: Grouting holes are formed in the side wall plates