Mining dust fall device

The mining dust suppression system addresses limitations in existing wind-spray systems by enabling adjustable nozzle positioning and mobile deployment, enhancing dust suppression effectiveness and maintenance efficiency.

CN223104632UActive Publication Date: 2025-07-15SHAANXI KUNDA INFORMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422549504.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-07-15
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing wind-spray dust suppression systems in mining have limited coverage and flexibility, resulting in suboptimal dust suppression due to small water droplet dispersion and restricted coverage areas.

Method used

A mining dust suppression system featuring a water tank connected to a spray mechanism via an elevation mechanism, with adjustable nozzles and a flexible water pipe system, allowing for variable height and angle adjustments, combined with a mobile platform for easy relocation, and a quick-disconnect design for maintenance.

Benefits of technology

Enhances dust suppression efficiency by ensuring uniform water droplet distribution over larger areas, improving coverage and responsiveness to varying mining conditions while facilitating rapid maintenance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a mining dust fall device which comprises a water storage tank, a spraying mechanism is arranged above the water storage tank, and the water storage tank and the spraying mechanism are connected through a lifting mechanism. The spraying mechanism comprises a supporting bolt, a water supply pipe is fixed to the top of the supporting bolt, a plurality of transverse extending water pipes are fixed to the water supply pipe, a plurality of atomizing nozzles are fixed to the transverse extending water pipes, and an L-shaped channel is formed in the supporting bolt. Under the interaction of the water storage tank, the spraying mechanism, the lifting mechanism, the convenient-to-disassemble mechanism and the moving mechanism, the height of the spraying mechanism can be flexibly adjusted through the lifting mechanism, so that the dust falling coverage range is expanded, an atomizing nozzle in the spraying mechanism can enable water mist to be sprayed more uniformly, the dust falling efficiency is improved, and the dust falling efficiency is improved. The device can be conveniently moved to different operation areas through the moving mechanism, maintenance and installation of the water supply pipe and the atomization spray head are facilitated through the convenient-to-disassemble mechanism, and the environment quality and safety of mine operation are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of mine environmental protection, in particular to a dust reduction device for mine exploitation. Background Art

[0002] A large amount of dust will be generated during the process of mine exploitation. These dusts will not only cause workers to suffer from respiratory diseases and affect their physical health, but may also trigger safety accidents such as explosions. At the same time, the dust diffusion will cause serious damage to the surrounding ecological environment, such as polluting the air, soil and water sources, etc. Therefore, mine dust reduction is a necessary measure to ensure the safety and health of workers and protect the environment.

[0003] At present, during the process of dust reduction for mines by the existing traditional air-assisted dust reduction sprayer, the cross-sectional area of the water mist sprayed by the air-assisted dust reduction sprayer is small, and there are often problems such as poor flexibility and small coverage range, which will lead to unsatisfactory dust reduction effect. Therefore, we propose a dust reduction device for mine exploitation to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies in the above background art and propose a dust reduction device for mine exploitation.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A dust reduction device for mine exploitation includes a water storage tank, a spraying mechanism is arranged above the water storage tank, and the water storage tank and the spraying mechanism are connected through a lifting mechanism;

[0007] The spraying mechanism includes a support bolt, a water delivery pipe is fixed at the top of the support bolt, a plurality of horizontally extending water pipes are fixed on the water delivery pipe, a plurality of atomizing nozzles are fixed on the horizontally extending water pipes, an L-shaped channel is opened in the support bolt, and a coiled telescopic water pipe communicated with the L-shaped channel is fixed on the water storage tank.

[0008] Preferably, the lifting mechanism includes a fixed cylinder fixed on the water storage tank, the outer side wall of the support bolt is slidably connected with the inside of the fixed cylinder, a cylinder is fixed at the bottom of the inside of the fixed cylinder, and the piston end of the cylinder is fixedly connected with the bottom of the support bolt.

[0009] Preferably, the water delivery pipe and the support bolt are connected through a detachable mechanism. The detachable mechanism includes an installation groove opened at the top of the support bolt, an insertion pipe communicated with the L-shaped channel is fixed at the bottom of the installation groove, an installation sleeve is fixed at the bottom end of the water delivery pipe, the inner side wall of the installation sleeve is slidably connected with the outer side wall of the insertion pipe, and the top of the installation sleeve and the support bolt are connected through a plurality of fixing bolts.

[0010] Preferably, a moving mechanism is provided at the bottom of the water storage tank. The moving mechanism includes a moving platform fixed to the bottom of the water storage tank, and a plurality of moving wheels are fixed to the bottom of the moving platform.

[0011] Preferably, a water inlet is provided on the water storage tank.

[0012] Preferably, a ladder is fixed to the top of the water storage tank.

[0013] Preferably, the plurality of laterally extending water pipes are divided into two groups and symmetrically arranged on both sides of the water delivery pipe, and the distance between adjacent two of the atomizing nozzles on the same side is the same.

[0014] Preferably, the included angle formed between the water delivery pipe and the support bolt is any value within the range of 90° to 180°.

[0015] Preferably, a water pump is provided at the inner bottom of the water storage tank, and the water outlet end of the water pump is connected and communicated with the coiled telescopic water pipe.

[0016] Preferably, a sliding opening is provided on the fixed cylinder.

[0017] The beneficial effects of the present utility model are as follows:

[0018] Under the interaction of the water storage tank, the spraying mechanism, the lifting mechanism, the detachable mechanism and the moving mechanism, the height of the spraying mechanism can be flexibly adjusted through the lifting mechanism, thereby expanding the dust suppression coverage range. The atomizing nozzles in the spraying mechanism can make the water mist spray more evenly, improving the dust suppression efficiency. The moving mechanism facilitates the movement of the device to different operation areas, and the detachable mechanism is beneficial to the maintenance and installation of the water delivery pipe and the atomizing nozzles, ensuring the environmental quality and safety of the mine operation. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of a dust suppression device for mine exploitation proposed by the present utility model;

[0020] Figure 2 is Figure 1 the enlarged view of the structure at A in

[0021] Figure 3 is a top view of the installation sleeve in a dust suppression device for mine exploitation proposed by the present utility model;

[0022] Figure 4 is a distribution diagram of a plurality of atomizing nozzles in a dust suppression device for mine exploitation proposed by the present utility model;

[0023] Figure 5 is a top sectional view of the fixed cylinder in a dust suppression device for mine exploitation proposed by the present utility model.

[0024] In the figure: 1. Water storage tank; 2. Support bolt; 3. Water supply pipe; 4. Horizontally extending water pipe; 5. Atomizing nozzle; 6. L-shaped channel; 7. Spirally telescopic water pipe; 8. Fixed cylinder; 9. Cylinder; 10. Installation groove; 11. Insertion pipe; 12. Installation sleeve; 13. Moving platform; 14. Moving wheel; 15. Water inlet; 16. Ladder; 17. Water pump; 18. Slide opening. Specific implementation manner

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0026] Refer to Figures 1-5 , a dust reduction device for mine exploitation, including a water storage tank 1, and a water inlet 15 is provided on the water storage tank 1.

[0027] Furthermore, the water inlet 15 on the water storage tank 1 facilitates replenishing water into the tank at any time, ensuring that the dust reduction device can work continuously and stably, avoiding the interruption of the dust reduction operation due to water shortage, and ensuring the continuity of the dust reduction effect.

[0028] As Figure 1 and Figure 4 shown, a spraying mechanism is provided above the water storage tank 1. The spraying mechanism includes a support bolt 2, a water supply pipe 3 is fixed at the top of the support bolt 2, a plurality of horizontally extending water pipes 4 are fixed on the water supply pipe 3, a plurality of atomizing nozzles 5 are fixed on the horizontally extending water pipes 4, an L-shaped channel 6 is provided in the support bolt 2, and a spirally telescopic water pipe 7 communicated with the L-shaped channel 6 is fixed on the water storage tank 1.

[0029] Furthermore, in the spraying mechanism, the atomizing nozzles 5 can spray water mist at different heights and angles, covering the mine exploitation area in a large area and all-round manner, efficiently adsorbing dust in the air, significantly reducing the dust concentration, and creating a healthier working environment for workers.

[0030] As Figure 1 shown, a water pump 17 is provided at the bottom inside the water storage tank 1, and the water outlet end of the water pump 17 is connected and communicated with the spirally telescopic water pipe 7.

[0031] Furthermore, the spirally telescopic water pipe 7 can be stretched and spirally contracted to adapt to the height of the support bolt 2.

[0032] As Figure 4 shown, the plurality of horizontally extending water pipes 4 are evenly divided into two groups and symmetrically arranged on both sides of the water supply pipe 3, and the distance between two adjacent atomizing nozzles 5 on the same side is the same.

[0033] Furthermore, this can ensure that the water mist sprayed by the atomizing nozzles 5 can be evenly sprayed, improving the dust reduction effect.

[0034] As Figure 1 shown, the included angle formed between the water supply pipe 3 and the support bolt 2 is any value within the range of 90° to 180°.

[0035] Furthermore, this angle design can enable the water mist to better cover the mine mining area and enhance the dust suppression effect.

[0036] As Figure 1 shown, the water storage tank 1 and the spraying mechanism are connected through a lifting mechanism; the lifting mechanism includes a fixed cylinder 8 fixed on the water storage tank 1, the outer side wall of the support bolt 2 is slidably connected with the inside of the fixed cylinder 8, a cylinder 9 is fixed at the bottom inside the fixed cylinder 8, and the piston end of the cylinder 9 is fixedly connected with the bottom of the support bolt 2.

[0037] Furthermore, the overall design of the device is flexible, and the height of the spraying mechanism can be adjusted through the lifting mechanism, so as to adapt to different mining scenarios and operating conditions and meet diverse dust suppression requirements.

[0038] As Figure 1 shown, a sliding opening 18 is provided on the fixed cylinder 8.

[0039] Furthermore, the purpose of setting the sliding opening 18 is to facilitate the movement of the coiled retractable water pipe 7.

[0040] As Figure 1 and Figure 5 shown, the water supply pipe 3 and the support bolt 2 are connected through a quick-disassembly mechanism. The quick-disassembly mechanism includes an installation groove 10 opened at the top of the support bolt 2, an insertion pipe 11 communicated with the L-shaped channel 6 is fixed at the bottom inside the installation groove 10, an installation sleeve 12 is fixed at the bottom end of the water supply pipe 3, the inner side wall of the installation sleeve 12 is slidably connected with the outer side wall of the insertion pipe 11, and the top of the installation sleeve 12 and the support bolt 2 are connected through a plurality of fixing bolts.

[0041] Furthermore, the quick-disassembly mechanism between the water supply pipe 3 and the support bolt 2 enables the water supply pipe 3 and the atomizing nozzle 5 thereon to be quickly disassembled when a failure occurs for separate repair or replacement, without the need to perform large-scale disassembly on the entire spraying mechanism, saving maintenance time and cost.

[0042] As Figure 1 shown, a ladder 16 is fixed on the top of the water storage tank 1.

[0043] Furthermore, the ladder 16 on the top of the water storage tank 1 can facilitate workers to perform operations such as inspection, maintenance, and cleaning on the top of the water storage tank 1 and other related components, and can provide a convenient support platform for the disassembly of the water supply pipe 3.

[0044] As Figure 1As shown in the figure, a moving mechanism is provided at the bottom of the water storage tank 1. The moving mechanism includes a moving platform 13 fixed to the bottom of the water storage tank 1, and a plurality of moving wheels 14 are fixed to the bottom of the moving platform 13.

[0045] Furthermore, the combination of the moving platform 13 and the moving wheels 14 enables the dust suppression device to quickly move to various working locations in the mine. Without a complex installation and commissioning process, it can be put into use in a short time to promptly respond to dust pollution situations in different areas, improving the response speed and working efficiency of the device.

[0046] The functional principle of the present utility model can be elaborated through the following operation methods:

[0047] I. Preparation stage

[0048] Adding water

[0049] Add an appropriate amount of water to the water storage tank 1 through the water inlet 15 on the water storage tank 1. A water pipe can be used to connect to the water source for water injection, ensuring the cleanliness of the water and avoiding blockage of the atomizing nozzle 5 by impurities.

[0050] II. Movement and positioning stage

[0051] Moving the device

[0052] Push or drive (if it is an electric or mechanical drive moving platform 13) the dust suppression device to the mine area where dust suppression operations need to be carried out. Utilize the moving wheels 14 at the bottom of the moving platform 13 to select an appropriate path and method according to the actual situation to move the device to the target position.

[0053] Positioning the device

[0054] After reaching the designated position, determine the optimal placement position of the dust suppression device according to the terrain of the mine exploitation site, the height of the working surface, and the dust distribution situation. Ensure that the device will not be interfered by other equipment or obstacles during the working process, and at the same time can effectively cover the dust generation area.

[0055] III. Adjusting the spray mechanism stage

[0056] Adjusting the height

[0057] If it is necessary to adjust the height of the spray mechanism, the user can operate the lifting mechanism. By controlling the expansion and contraction of the cylinder 9, the support bolt 2 slides up and down in the fixed cylinder 8, thereby adjusting the water delivery pipe 3 and the atomizing nozzle 5 to an appropriate height. For example, for a higher working surface, raise the spray mechanism; for a wider working area, appropriately lower the height of the spray mechanism to increase the water mist coverage area.

[0058] IV. Starting the dust suppression device stage

[0059] Turning on the spray

[0060] After confirming that the position, height, and angle of the device are adjusted properly, the user turns on the water pump 17. Water is pumped by the water pump 17 from the water storage tank 1 through the coiled retractable water pipe 7 into the L-shaped channel of the support bolt 2, then transported to the water delivery pipe 3 and the laterally extending water pipe 4, and finally sprayed out from the atomizing nozzle 5 to form a water mist for dust suppression operations.

[0061] V. Maintenance and Shutdown Phases

[0062] Equipment Maintenance

[0063] After the dust suppression operation is completed or the equipment has been running for some time, the user needs to maintain the device. The user can climb to the top of the water storage tank 1 through the ladder 16 on the top of the water storage tank 1 to inspect and clean components such as the spraying mechanism and water pipes. If the water delivery pipe 3 or the atomizing nozzle 5 fails, it can be disassembled using the quick-disassembly mechanism for repair or replacement.

[0064] Shutting Down the Device

[0065] When the dust suppression device is not needed, the user first turns off the water pump 17 and then moves the device to a suitable storage location.

[0066] Through the above steps, the user can effectively operate the mine dust suppression device to achieve the purpose of dust suppression during the mine mining process and protect the health of workers and environmental safety.

[0067] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A dust reduction device for mine exploitation, characterized in that, It includes a water storage tank (1), a spraying mechanism is arranged above the water storage tank (1), and the water storage tank (1) and the spraying mechanism are connected by a lifting mechanism; The spraying mechanism includes a support bolt (2), a water delivery pipe (3) is fixed at the top of the support bolt (2), a plurality of horizontally extending water pipes (4) are fixed on the water delivery pipe (3), a plurality of atomizing nozzles (5) are fixed on the horizontally extending water pipes (4), an L-shaped channel (6) is opened in the support bolt (2), and a coiled telescopic water pipe (7) communicated with the L-shaped channel (6) is fixed on the water storage tank (1).

2. The dust reduction device for mine exploitation according to claim 1, characterized in that, The lifting mechanism includes a fixed cylinder (8) fixed on the water storage tank (1), the outer side wall of the support bolt (2) is slidably connected with the inside of the fixed cylinder (8), a cylinder (9) is fixed at the bottom inside the fixed cylinder (8), and the piston end of the cylinder (9) is fixedly connected with the bottom of the support bolt (2).

3. The dust suppression device for mine exploitation according to claim 1, characterized in that, The water delivery pipe (3) and the support bolt (2) are connected by a detachable mechanism. The detachable mechanism includes an installation groove (10) opened at the top of the support bolt (2), a plug pipe (11) communicated with the L-shaped channel (6) is fixed at the bottom inside the installation groove (10), an installation sleeve (12) is fixed at the bottom end of the water delivery pipe (3), the inner side wall of the installation sleeve (12) is slidably connected with the outer side wall of the plug pipe (11), and the top of the installation sleeve (12) and the support bolt (2) are connected by a plurality of fixing bolts.

4. A dust reduction device for mine exploitation according to claim 1, characterized in that, A moving mechanism is arranged at the bottom of the water storage tank (1). The moving mechanism includes a moving platform (13) fixed at the bottom of the water storage tank (1), and a plurality of moving wheels (14) are fixed at the bottom of the moving platform (13).

5. A dust suppression device for mine exploitation according to claim 1, characterized in that, A water inlet (15) is opened on the water storage tank (1).

6. The dust suppression device for mine exploitation according to claim 1, characterized in that, A ladder (16) is fixed at the top of the water storage tank (1).

7. The dust suppression device for mine exploitation according to claim 1, wherein, The plurality of horizontally extending water pipes (4) are evenly divided into two groups and symmetrically arranged on both sides of the water delivery pipe (3), and the distance between two adjacent atomizing nozzles (5) on the same side is the same.

8. The dust reduction device for mine exploitation according to claim 1, characterized in that, The included angle formed between the water delivery pipe (3) and the support bolt (2) is any value within the range of 90° to 180°.

9. The dust suppression device for mine exploitation according to claim 1, characterized in that A water pump (17) is arranged at the bottom inside the water storage tank (1), and the water outlet end of the water pump (17) is connected and communicated with the coiled telescopic water pipe (7).

10. The dust reduction device for mine exploitation according to claim 2, characterized in that, A sliding opening (18) is opened on the fixed cylinder (8).