Plug connector power-on detection equipment

An automated inspection system for electrical connectors addresses manual inspection inefficiencies by using a fixed fixture and movable assembly with a camera, improving efficiency and reducing errors.

CN223107936UActive Publication Date: 2025-07-15UPTON AUTOMATION SYST KUNSHAN CO LTD
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Patent Information

Application Number
CN202421446828.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-07-15
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the production process of existing plug-ins, conduction detection mainly relies on manual operations, and the steps are cumbersome and error-prone.

Method used

A plug-in power-on detection device is designed, including fixed tooling, mobile components and power-on detection components, combined with a solder joint detection camera to achieve automated inspection.

Benefits of technology

It improves detection efficiency, reduces error rate, and can adapt to the inspection of products of different specifications, saving energy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223107936U_ABST
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Abstract

The utility model discloses a connector clip power-on detection device, which belongs to the technical field of connector clip detection and specifically comprises a workbench, a fixed tool arranged on the workbench, a power-on detection assembly and a moving assembly used for controlling the power-on detection assembly or the fixed tool to be close to each other and performing connection detection. The fixing tool comprises a placement frame and a pressing and fixing assembly, a fixing part is arranged on the workpiece, a groove matched with the shape of the fixing part is formed in the placement frame, and after the fixing part is placed in the groove, the workpiece is fixed in the groove through the pressing and fixing assembly. Automatic power-on detection of the workpiece is achieved, the machining efficiency is effectively improved, and the possibility of detection errors is greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of connector detection, and particularly relates to a power-on detection device for connectors. Background Technique

[0002] A connector is also called a coupler, and is also called a connector and a socket in China. Generally, it refers to an electrical connector, that is, a device connecting two active devices, transmitting current or signals. The male end and the female end can transmit information or current after contact, and it is also called a connector.

[0003] In the process of product production and processing, after the connector is connected and fixed, it is usually necessary to conduct a conduction test on the connector to promptly eliminate defective products. The existing processing method mainly relies on manual processing, with cumbersome steps and easy to make mistakes. Content of the Utility Model

[0004] The purpose of the utility model is to provide a power-on detection device for connectors to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, a technical solution adopted by the utility model is: a power-on detection device for connectors, including a workbench, a fixing fixture arranged on the workbench, a power-on detection component, and a moving component used to control the power-on detection component or the fixing fixture to approach each other and conduct connection detection;

[0006] The fixing fixture includes a placement rack and a pressing and fixing component. There is a fixing part on the workpiece. A groove conforming to the shape of the fixing part is arranged on the placement rack. After the fixing part is placed in the groove, the pressing and fixing component fixes the workpiece in the groove.

[0007] Preferably, the pressing and fixing component includes at least two lifting components, and the output end of each lifting component is fixed with a pressing block used to abut against the fixing part.

[0008] Preferably, the moving component includes a fixed seat and a driving cylinder installed on the fixed seat, and the output end of the driving cylinder is connected to the working end of the power-on detection device.

[0009] Preferably, the moving component includes a fixed seat and a driving cylinder installed on the fixed seat, and the output end of the driving cylinder is connected to the working end of the power-on detection component.

[0010] Preferably, the product is internally provided with a circuit board electrically connected to the connector and the solder joint surface of the circuit board is exposed outside, and a solder joint detection camera is arranged on the processing table.

[0011] Preferably, a fixing frame is fixed on the processing table, and a position adjusting component for adjusting the position of the solder joint detection camera is arranged on the fixing frame. The position adjusting component can adjust the directions on the X-axis, Y-axis, and Z-axis.

[0012] Preferably, a set of guide rails is arranged on the processing table. The fixing fixture slides on the guide rails, and a driving component for controlling the sliding of the processing table on the guide rails is arranged on the fixing fixture. The driving component controls the fixing fixture to move to the positions where the power-on detection component and the solder joint detection camera are located along the guide rails respectively.

[0013] Preferably, an in-position sensor for detecting whether the plug-in component is in position is arranged on the workbench.

[0014] Advantages of the present utility model: By setting the fixing fixture, the moving component and the power-on detection component, the automatic power-on detection of the workpiece is realized, effectively improving the processing efficiency and greatly reducing the possibility of detection errors.

[0015] Among them, at least two groups of power-on detection components can be arranged in this solution. With the cooperation of the moving component, the power-on detection of products with different specifications (angles, sizes) can be realized, making the equipment more integrated and practical.

[0016] Among them, by setting the solder joint detection camera in this solution, the solder joints are preferentially detected. When incomplete solder joints are detected, the power-on detection does not need to be carried out, saving energy and improving efficiency. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the front schematic diagram of the positional relationship between the processing table and each component thereon of the present utility model;

[0019] Figure 3 is the back schematic diagram of the positional relationship between the processing table and each component thereon of the present utility model;

[0020] Figure 4 is the positional relationship diagram between the power-on detection components of the present utility model;

[0021] Figure 5 is the structural schematic diagram of the processing fixture and workpiece a and workpiece b of the present utility model;

[0022] In the figure: 1. Processing table; 2. Fixing fixture; 3. Power-on detection component; 4. Solder joint detection camera; 5. Guide rail; 6. Driving component; 7. Limit block; 8. Workpiece a; 9. Workpiece b; 10. Connector; 11. In-position sensor; 21. Fixing base; 22. Placing rack; 23. Groove; 24. Lifting component; 25. Pressing block; 31. Fixing frame; 32. Fixing seat; 33. Driving cylinder; 34. Working end; 41. First connecting rod; 42. First clamping block; 43. Second connecting rod; 44. Second clamping block; 45. Third connecting rod; 46. Third clamping block. Detailed implementation mode

[0023] The following elaborates on the preferred embodiments of the present utility model in conjunction with the attached drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model.

[0024] Embodiment:

[0025] Refer to Figure 1 、 Figure 5 , a connector power-on detection device, including a workbench, a fixing fixture 2 arranged on the workbench, a power-on detection component 3, and a moving component for controlling the power-on detection component 3 and the fixing fixture 2 to approach each other and perform connection detection;

[0026] The fixing fixture 2 includes a placing rack 22 and a pressing and fixing component. There is a fixing part on the workpiece. The placing rack 22 is provided with a groove 23 that fits the shape of the fixing part. After the fixing part is placed in the groove 23, the pressing and fixing component fixes the workpiece in the groove 23;

[0027] The fixing fixture 2 further includes a fixing base 21. The placing rack 22 is fixed on the top surface of the fixing base 21. The pressing and fixing component includes at least two lifting components 24. The output end of each lifting component 24 is fixed with a pressing block 25 for abutting against the fixing part. The lifting component 24 can adopt a cylinder;

[0028] The product is internally provided with a circuit board electrically connected to the connector 10 and the solder joint surface of the circuit board is exposed. A solder joint detection camera 4 is arranged on the processing table 1. A fixing frame 31 is also fixed on the processing table 1. A position adjustment component for adjusting the position of the solder joint detection camera 4 is arranged on the fixing frame 31.

[0029] Among them, refer to Figure 2 、 Figure 3 , Figure 5, There are at least two groups of power-on detection components 3, and at least two moving components are provided. The power-on detection components 3 are fixed on the moving components, and the moving components are used to drive the power-on detection components 3 close to the product. Among them, the moving component includes a fixed seat 32 and a driving cylinder 33 installed on the fixed seat 32. The output end of the driving cylinder 33 is connected to the working end 34 of the power-on detection component 3. In this embodiment, the products for detection include workpiece a8 and workpiece b9. Among them, the opening of the connector of workpiece a8 faces upward. Therefore, in this embodiment, the moving component in the power-on detection component 3 that matches this type of product controls the working end 34 of the power-on detection component 3 to move in the vertical direction. Therefore, the fixed seat 32 in this group of moving components can be integrated with the fixed frame 31. Among them, the opening of the connector of workpiece b9 is in the horizontal direction. Therefore, in this embodiment, the moving component in the power-on detection component 3 that matches this type of product controls the working end 34 of the power-on detection component 3 to move in the horizontal direction.

[0030] Among them, refer to Figure 2 、 Figure 3 、 Figure 4 , A set of guide rails 5 are provided on the processing table 1. The fixed base 21 slides on the guide rails 5. A driving component 6 for controlling the processing table 1 to slide on the guide rails 5 is provided on the fixed base 21. The driving component 6 can be a cylinder. The driving component 6 controls the fixed base 21 to move to the positions where the power-on detection component 3 and the solder joint detection camera 4 are located along the guide rails 5 respectively. Among them, limit blocks 7 for preventing the fixed base 21 from detaching from the guide rails 5 are provided at both ends of the guide rails 5.

[0031] Among them, refer to Figure 3 , A position adjustment component for adjusting the position of the solder joint detection camera 4 is provided on the fixed frame 31. The position adjustment component can adjust the directions on the X-axis, Y-axis, and Z-axis. Specifically, a vertically arranged first connecting rod 41 is fixed on the fixed frame 31. A set of first clamping blocks 42 are fixed on the first connecting rod 41. A horizontally arranged second connecting rod 43 is simultaneously clamped on the first clamping blocks 42. A set of second clamping blocks 44 are fixed on the second connecting rod 43. A horizontally arranged third connecting rod 45 is simultaneously clamped on the second clamping blocks 44. A set of third clamping blocks 46 are fixed on the third connecting rod 45. The solder joint detection camera 4 is clamped and fixed by the third clamping blocks 46. By adjusting the positions of the first clamping blocks 42, second clamping blocks 44, and third clamping blocks 46, the position and angle of the solder joint detection camera 4 can be adjusted.

[0032] In addition, an in-position sensor 11 for detecting whether the connector 10 is in position is provided on the workbench. The in-position sensor 11 can be a photoelectric sensor, an infrared sensor, etc.

[0033] Working process and principle:

[0034] When using the device of this solution, determine the operating logic of the device according to the product model. Manually or by a manipulator, place the product on the fixed fixture 2, and then the pressing and fixing component presses the product. The in-position sensor 11 detects whether the connector 10 is in position to ensure that the product is placed in the correct posture. After the in-position sensor 11 confirms that there is no error, the device operates. The driving component 6 drives the product to first reach the position where the solder joint inspection camera 4 is located for solder joint inspection. After confirming that the product is not a defective product, the driving component 6 drives the product for power-on inspection and gives a warning or report according to the inspection results.

[0035] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A plug-in component power-on detection device, characterized in that: It includes a workbench, a fixed fixture (2) arranged on the workbench, a power-on detection component (3), and a moving component for controlling the power-on detection component (3) and the fixed fixture (2) to approach each other and conduct connection detection. The fixed fixture (2) includes a placement rack (22) and a pressing and fixing component. There is a fixing part on the workpiece. A groove (23) conforming to the shape of the fixing part is arranged on the placement rack (22). After the fixing part is placed in the groove (23), the pressing and fixing component fixes the workpiece in the groove (23).

2. The power-on detection device for a plug-in part according to claim 1, wherein: The pressing and fixing component includes at least two lifting components (24), and a pressing block (25) for abutting against the fixing part is fixed to the output end of each lifting component (24).

3. The power-on detection device for a plug-in component according to claim 1, characterized in that: There are at least two groups of the power-on detection components (3), and at least two moving components are provided. The power-on detection components (3) are fixed on the moving components, and the moving components are used to drive the power-on detection components (3) to approach the product.

4. The electrical connection detection device for a plug-in part according to claim 3, characterized in that: The moving component includes a fixed seat (32) and a driving cylinder (33) installed on the fixed seat (32). The output end of the driving cylinder (33) is connected to the working end (34) of the power-on detection component (3).

5. An energization detection device for a plug-in part according to claim 4, characterized in that: The product has a circuit board electrically connected to the plug-in connector (10), and the solder joint surface of the circuit board is exposed. A solder joint detection camera (4) is arranged on the processing table (1).

6. The energization detection device for a plug-in part according to claim 5, wherein: A fixed frame (31) is fixed on the processing table (1). A position adjustment component for adjusting the position of the solder joint detection camera (4) is arranged on the fixed frame (31), and the position adjustment component can adjust the directions on the X-axis, Y-axis, and Z-axis.

7. An energization detection device for a plug-in part according to claim 5, characterized in that: A set of guide rails (5) is arranged on the processing table (1). The fixed fixture (2) slides on the guide rails (5). A driving component (6) for controlling the processing table (1) to slide on the guide rails (5) is arranged on the fixed fixture (2). The driving component (6) controls the fixed fixture (2) to move to the positions where the power-on detection component (3) and the solder joint detection camera (4) are located along the guide rails (5) respectively.

8. An energization detection device for a plug-in part according to claim 1, characterized in that: An in-position sensor (11) for detecting whether the plug-in connector (10) is in position is arranged on the workbench.