Shore-based cable
The shore-based cable design addresses control line core issues through multiple protective layers, enhancing durability by preventing breakage and bulging, thus extending the cable's lifespan.
Patent Information
- Application Number
- CN202422159706.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The control wire core of existing shore-based cables is prone to core breakage and bulge, resulting in a shortened service life.
A multi-layer protective structure is adopted, including a first elastic protective layer, a braided layer assembly, a second elastic protective layer and a buoyant layer, and the power core and the control core are respectively wrapped, and the support and protection are enhanced by using polyurethane material to prevent the displacement and bulge of the control core.
Effectively prevent the control wire core from being broken and bulged, and improve the service life and tensile performance of shore-based cables.
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Figure CN223108558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cable, in particular to an onshore cable. Background Art
[0002] An onshore cable, also known as an onshore power cable, is a cable used to connect onshore equipment and underwater operation equipment such as underwater robots and ships, and has the advantage of good connection performance.
[0003] Both the power core and the control core are important components of the onshore cable. The cabling performance of the power core and the control core of the related onshore cable is poor. When the related onshore cable is used for a period of time or is subjected to a large external force, the control core is likely to have phenomena such as broken core and bulging, resulting in a short service life of the related onshore cable. Summary of the Utility Model
[0004] Purpose of the Utility Model: The purpose of the utility model is to provide an onshore cable in which the control core is not likely to have phenomena such as broken core and bulging.
[0005] Technical Solution: An onshore cable includes a plurality of power cores that are cabled with each other; it further includes a first elastic protective layer, a braided layer assembly, a second elastic protective layer, a buoyancy layer, and a third elastic protective layer that are sequentially wrapped outside the plurality of power cores; it further includes a plurality of control cores that are cabled with each other and are all wrapped outside the braided layer assembly, and the plurality of control cores are all located within the second elastic protective layer.
[0006] Optionally, the plurality of control cores are evenly distributed along the circumferential direction of the braided layer assembly.
[0007] Optionally, the braided layer assembly includes a reinforcing braided layer, a fourth elastic protective layer, and a braided shielding layer that are sequentially wrapped outside the first elastic protective layer, and the second elastic protective layer is wrapped outside the braided shielding layer.
[0008] Optionally, the reinforcing braided layer includes a plurality of aramid filaments that are braided with each other, and the plurality of aramid filaments are all located between the first elastic protective layer and the fourth elastic protective layer.
[0009] Optionally, the braided shielding layer includes a plurality of aluminum alloy wires that are braided with each other, and the plurality of aluminum alloy wires are all located between the fourth elastic protective layer and the second elastic protective layer.
[0010] Optionally, it further includes a filling strip located within the plurality of power cores.
[0011] Optionally, the power core includes:
[0012] A core body;
[0013] An insulating layer wrapped outside the core body;
[0014] Among them, the core bodies and the insulating layers of the plurality of power cores are cabled with each other, and the first elastic protective layer is wrapped outside the insulating layers of the plurality of power cores.
[0015] Optionally, the insulating layer is made of high tear-resistant silicone rubber.
[0016] Optionally, the buoyancy layer includes a plurality of aramid strands evenly wound around the second elastic protective layer, and the third elastic protective layer wraps the plurality of aramid strands.
[0017] Optionally, the materials of the first elastic protective layer, the second elastic protective layer, and the third elastic protective layer are all polyurethane.
[0018] Beneficial effects: The first elastic protective layer of the present application is used to wrap a plurality of power cores, which is convenient for the plurality of power cores and the first elastic protective layer to exert a good supporting effect on the plurality of control cores, preventing the plurality of control cores from breaking, and the second elastic protective layer is used to wrap the plurality of control cores, which is convenient for preventing the plurality of control cores from bulging. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of a shore-based cable according to Embodiment 1 of the present utility model;
[0020] In the figure: 1, power core; 11, core body; 12, insulating layer; 2, first elastic protective layer; 3, braided layer assembly; 31, reinforcing braided layer; 32, fourth elastic protective layer; 33, braided shielding layer; 4, control core; 5, second elastic protective layer; 6, buoyancy layer; 7, third elastic protective layer; 8, filling strip. Detailed Embodiment
[0021] To make the technical solutions of the present utility model clearer, the following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments.
[0022] Embodiment 1
[0023] As Figure 1 , this embodiment provides a shore-based cable, which includes a plurality of power cores 1 that are cabled with each other; it further includes a first elastic protective layer 2, a braided layer assembly 3, a second elastic protective layer 5, a buoyancy layer 6, and a third elastic protective layer 7 that are sequentially wrapped outside the plurality of power cores 1; it further includes a plurality of control cores 4 that are cabled with each other and are wrapped outside the braided layer assembly 3, and the plurality of control cores 4 are all located inside the second elastic protective layer 5.
[0024] Specifically, the power cores 1 are used to achieve the transmission of electric energy. The specific number of the power cores 1 is not limited and can be three, four, etc., preferably three. The extrusion extrusion method is specifically adopted to enable the first elastic protective layer 2 to wrap a plurality of power cores 1 to prevent the plurality of power cores 1 from shifting during use. Among them, the material of the first elastic protective layer 2 is preferably polyurethane. The braided layer assembly 3 is used to increase the tensile property of the shore-based cable of the present application. The control cores 4 are used to achieve the transmission of control signals. The specific number of the control cores 4 is not limited and can be three, four, etc., preferably three. The extrusion extrusion method is specifically adopted to enable the second elastic protective layer 5 to wrap a plurality of control cores 4 to prevent the plurality of control cores 4 from shifting during use. Among them, the material of the second elastic protective layer 5 is preferably polyurethane. The buoyancy layer 6 facilitates the shore-based cable of the present application to have a certain floating property. The material of the buoyancy layer 6 is preferably aramid, and it also facilitates to increase the tensile property of the shore-based cable of the present application. The third elastic protective layer 7 is used as the outer sheath of the shore-based cable of the present application. Specifically, the extrusion extrusion method can be adopted. The material of the third elastic protective layer 7 is preferably polyurethane, which is convenient to increase the wear resistance, oil resistance, high and low temperature resistance of the shore-based cable of the present application, thereby increasing the service life. In summary, the first elastic protective layer 2 of the present application is used to wrap a plurality of power cores 1, which facilitates the plurality of power cores 1 and the first elastic protective layer 2 to exert a good supporting effect on the plurality of control cores 4 and prevent the plurality of control cores 4 from breaking, and the second elastic protective layer 5 is used to wrap the plurality of control cores 4 to facilitate preventing the plurality of control cores 4 from bulging.
[0025] Further, a plurality of control cores 4 are circumferentially and uniformly distributed along the braided layer assembly 3. Specifically, the circumferential uniform distribution facilitates to increase the force uniformity of the plurality of control cores 4.
[0026] Further, the braided layer assembly 3 includes a reinforced braided layer 31, a fourth elastic protective layer 32, and a braided shielding layer 33 that are sequentially wrapped outside the first elastic protective layer 2. The second elastic protective layer 5 is wrapped outside the braided shielding layer 33. Specifically, the reinforced braided layer 31 is used to increase the tensile property of the shore-based cable of the present application. The extrusion extrusion method is specifically adopted to enable the fourth elastic protective layer 32 to wrap the reinforced braided layer 31 to facilitate fixing the reinforced braided layer 31. The material of the fourth elastic protective layer 32 is preferably polyurethane. The braided shielding layer 33 is used to avoid the electromagnetic interference of the power cores 1 on the control cores 4 and ensure that the control signals of the control cores 4 are not affected.
[0027] Further, the reinforced braided layer 31 includes a plurality of aramid filaments that are woven with each other, and the plurality of aramid filaments are all located between the first elastic protective layer 2 and the fourth elastic protective layer 32.
[0028] Furthermore, the braided shielding layer 33 includes a plurality of aluminum alloy wires that are braided with each other, and all the plurality of aluminum alloy wires are located between the fourth elastic protection layer 32 and the second elastic protection layer 5.
[0029] Furthermore, it further includes a filling strip 8 located within a plurality of power cores 1. Specifically, the filling strip 8 is used to support all the plurality of power cores 1, and the material of the filling strip 8 is preferably polyurethane.
[0030] Furthermore, the power core 1 includes: a core body 11; an insulating layer 12 wrapped around the core body 11; wherein, the core bodies 11 and the insulating layers 12 of the plurality of power cores 1 are cabled with each other, and the first elastic protection layer 2 is wrapped around the insulating layers 12 of the plurality of power cores 1. Specifically, the core body 11 is used to achieve the transmission of electric energy, and the core body 11 can be specifically formed by stranding a plurality of strands of round annealed tinned copper wires (i.e., the sixth type of conductor specified by the national standard); the insulating layer 12 is used to increase the insulation performance of the power core 1.
[0031] Furthermore, the material of the insulating layer 12 is high tear-resistant silicone rubber. Specifically, the high tear-resistant silicone rubber facilitates the insulating layer 12 to also have good high and low temperature resistance, good tear resistance, rapid vulcanization, and excellent heat resistance, etc.
[0032] Furthermore, the buoyancy layer 6 includes a plurality of aramid strands that are evenly wound around the second elastic protection layer 5, and the third elastic protection layer 7 wraps around the plurality of aramid strands. Specifically, the plurality of aramid strands are wound loosely, which facilitates a large space between the plurality of aramid strands, thereby facilitating the improvement of the floating performance of the onshore cable of the present application, and the plurality of aramid strands are also used to increase the tensile performance of the onshore cable of the present application.
[0033] Furthermore, the materials of the first elastic protection layer 2, the second elastic protection layer 5, and the third elastic protection layer 7 are all polyurethane.
[0034] The above embodiments only represent several implementation manners of the present utility model, and their descriptions are relatively specific and detailed, but should not be construed as limiting the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.
Claims
1. An onshore cable, characterized in that, It includes several power cores cabled with each other; it also includes a first elastic protective layer, a braided layer assembly, a second elastic protective layer, a buoyancy layer, and a third elastic protective layer that are sequentially wrapped outside the several power cores; it further includes several control cores cabled with each other that are all wrapped outside the braided layer assembly, and the several control cores are all located within the second elastic protective layer.
2. The onshore cable according to claim 1, characterized in that, The several control cores are evenly distributed along the circumferential direction of the braided layer assembly.
3. The shore-based cable according to claim 1 or 2, characterized in that, The braided layer assembly includes a reinforcing braided layer, a fourth elastic protective layer, and a braided shielding layer that are sequentially wrapped outside the first elastic protective layer, and the second elastic protective layer is wrapped outside the braided shielding layer.
4. The onshore cable according to claim 3, characterized in that, The reinforcing braided layer includes several aramid filaments braided with each other, and the several aramid filaments are all located between the first elastic protective layer and the fourth elastic protective layer.
5. The onshore cable according to claim 3, wherein, The braided shielding layer includes several aluminum alloy filaments braided with each other, and the several aluminum alloy filaments are all located between the fourth elastic protective layer and the second elastic protective layer.
6. A shore-based cable according to claim 1 or 2, characterized in that, It also includes a filling strip located within the several power cores.
7. A shore-based cable according to claim 1 or 2, characterized in that, The power core includes: A core body; An insulating layer wrapped outside the core body; Among them, the core bodies and insulating layers of the several power cores are cabled with each other, and the first elastic protective layer is wrapped outside the insulating layers of the several power cores.
8. The onshore cable according to claim 7, characterized in that, The material of the insulating layer is high tear-resistant silicone rubber.
9. A shore-based cable according to claim 1 or 2, characterized in that, The buoyancy layer includes several aramid strands evenly wound outside the second elastic protective layer, and the third elastic protective layer wraps the several aramid strands.
10. A shore-based cable according to claim 1 or 2, characterized in that, The materials of the first elastic protective layer, the second elastic protective layer, and the third elastic protective layer are all polyurethane.