Adhesive tape tearing mechanism
A modular tape removal system with magnetic fixation and sliding components addresses the inefficiencies of manual tape removal in electro-inductive coil painting, enhancing production efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202422300537.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing inductor tearing mechanism is frequently worn after spraying, resulting in high maintenance costs and low production efficiency.
A tape tearing mechanism including support components, sliding components and track components is designed. The countersunk magnet is used to adsorb the fixing plate, and the slider slides on the linear guide rail. It cooperates with the positioning block and side-gate structure to achieve rapid disassembly and maintenance, and adapts to tape tearing of inductors of different thicknesses.
It realizes the rapidity and stability of inductive tape tearing, reduces maintenance frequency and cost, and improves production efficiency.
Smart Images

Figure CN223108663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductance processing equipment, and particularly relates to a tape tearing mechanism. Background Art
[0002] After the inductance is painted, an additional insulating layer can be provided to prevent the inductance coil or other conductive parts from contacting the outside world, avoiding short circuits and electrical faults. However, some parts of the inductance need to be kept exposed to ensure its normal operation. Therefore, sticking tapes at both ends of the inductance can ensure that these key areas are not covered by the paint liquid, thus maintaining the normal function of the inductance.
[0003] Before the machine table is formed, the painted inductance is sent to the feeding track of the tape tearing mechanism, and the tapes at both ends of the painted inductance are torn by the blunt-nosed pliers. After a period of use, the side retaining walls of the integrated track will be worn, so the whole track needs to be replaced, resulting in a high cost; and each time the operation is carried out, the operator needs to wait for the materials on the track to be formed by the machine table before the tape tearing process can be carried out, resulting in a long processing beat and low production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a tape tearing mechanism to solve the above problems.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose, including:
[0006] A support component, which includes a support plate and a positioning block, and the support component is used to limit the movement stroke of the sliding component;
[0007] The sliding component includes a linear slide rail module and a track fixing module. The linear slide rail module includes a linear guide rail and a slider, and the track fixing module includes a fixing plate and a support column. The sliding component is used to slide and support the track component;
[0008] The track component includes a tearing track, a base and a top cover. The base is provided with a first side stop, and the top cover is provided with a second side stop. The track component is used to tear the tapes on both sides of the painted inductance.
[0009] As a further description of the above technical solution, the positioning blocks are arranged on both sides of the upper end surface of the support plate, and placing grooves are arranged at the tops of the positioning blocks.
[0010] As a further description of the above technical solution, a plurality of countersunk head magnets are arranged in the placing grooves in an array, and the countersunk head magnets are used to adsorb the fixing plate.
[0011] As a further description of the above technical solution, the linear slide rail module is symmetrically arranged on both sides of the positioning block, and the rail fixing module reciprocates on the linear guide rail through the slider.
[0012] As a further description of the above technical solution, the fixing plate and the slider are detachably connected, and the support columns are symmetrically arranged on the upper end surface of the fixing plate.
[0013] As a further description of the above technical solution, the tearing track is arranged on the base, and a limiting stop block is arranged at one end of the base.
[0014] As a further description of the above technical solution, the base is rotatably connected to one end of the top cover through a rotating column and an axle clip.
[0015] As a further description of the above technical solution, a handle is arranged on the outer end face of the top cover, and the top cover is rotated through the handle.
[0016] As a further description of the above technical solution, the first side baffle is symmetrically installed on both sides of the base through fixing screws.
[0017] As a further description of the above technical solution, the second side baffle is symmetrically installed on both sides of the top cover through fixing screws.
[0018] The beneficial effects of the present utility model are as follows:
[0019] 1. In the present utility model, the side baffles fixed on the base and the top cover through fixing screws are in contact with the electrode, ensuring that there is a certain gap between the upper and lower surfaces of the painted inductor and the fixture, so that the painted inductors with the same length and width but different thicknesses can be adapted for the operation of tearing the adhesive tape, realizing quick disassembly and maintenance operations, and effectively solving the problem that the existing manual adhesive tape tearing mechanism for painted inductors needs to be frequently repaired due to wear after use and the maintenance cost is relatively high.
[0020] 2. In the present utility model, the track assembly is fixed on the support assembly through the sliding assembly. The base can reciprocate on the linear guide rail through the slider to realize the reciprocating switching of the tearing track stations, cooperate with the positioning block to position the sliding formation, and be adsorbed and fixed by the countersunk head magnet on the positioning block, ensuring that the overall adhesive tape tearing mechanism does not shake during the operation of the operator tearing the adhesive tape, and realizing quick feeding by switching stations back and forth.
[0021] To more clearly elaborate on the structural features and functions of the present utility model, the present utility model will be described in detail below with reference to the attached drawings and specific embodiments. Description of the Drawings
[0022] Figure 1 is the structural schematic diagram of the adhesive tape tearing mechanism of the present utility model Figure 1 ;
[0023] Figure 2 is the front view of the tape tearing mechanism of the present utility model;
[0024] Figure 3 is the structural schematic diagram of the tape tearing mechanism of the present utility model Figure 2 ;
[0025] Figure 4 is Figure 3 the top view of the spray paint inductor and the tape in
[0026] Reference numerals:
[0027] 1. Support assembly; 11. Support plate; 12. Positioning block; 121. Placing groove; 13. Countersunk head magnet; 2. Sliding assembly; 21. Linear slide rail module; 211. Linear guide rail; 212. Slide block; 22. Track fixing module; 221. Fixed plate; 222. Support column; 3. Track assembly; 31. Tearing track; 32. Base; 321. First side stop; 33. Top cover; 331. Second side stop; 34. Limit stop block; 35. Rotating column; 36. Shaft clamp; 37. Handle; 38. Fixing screw; 4. Spray paint inductor; 5. Tape. Detailed implementation manners
[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0029] As Figures 1-4 shown, in one embodiment, a tape tearing mechanism includes: a support assembly 1, a sliding assembly 2 and a track assembly 3.
[0030] Among them, the support assembly 1 is used to limit the movement stroke of the sliding assembly 2, the sliding assembly 2 is used to slidably support the track assembly 3, and the track assembly 3 is used to tear the tape 5 on both sides of the spray paint inductor 4.
[0031] As Figures 1-4 shown, in this embodiment, the support assembly 1 includes a support plate 11 and a positioning block 12. Among them, the positioning block 12 is arranged on both sides of the upper end surface of the support plate 11, and the L-shaped positioning block 12 is used to limit the movement stroke of the fixed plate 221.
[0032] Furthermore, a placing groove 121 is arranged at the top of the positioning block 12, and multiple groups of countersunk head magnets 13 are arranged in the placing groove 121. The countersunk head magnets 13 are used to adsorb the fixed plate 221, and the magnetic force can be adjusted by removing the number of magnets to ensure the stability of the track assembly 3 during the tape tearing operation.
[0033] As Figures 1-4As shown, in this embodiment, the sliding component 2 includes a linear slide rail module 21 and an orbit fixing module 22. Among them, the linear slide rail module 21 includes a linear guide rail 211 and a slider 212, while the orbit fixing module 22 includes a fixing plate 221 and a support column 222.
[0034] Furthermore, the linear slide rail module 21 is symmetrically arranged on both sides of the positioning block 12 through the positioning grooves on the support plate 11, so that the orbit fixing module 22 can reciprocally slide on the linear guide rail 211 through the slider 212, solving the problem that the platform cannot move and can only be operated by a single person and a single machine, resulting in a relatively long production cycle.
[0035] Specifically, the fixing plate 221 is detachably connected to the four sliders 212 on the two groups of linear guide rails 211, and the support columns 222 are symmetrically and vertically arranged on the upper end surface of the fixing plate 221.
[0036] As Figures 1-4 shown, in this embodiment, the orbit component 3 includes a tearing orbit 31, a base 32, and a top cover 33. Among them, the base 32 is fixed on the support column 222, and the tearing orbit 31 is arranged on the base 32. At the discharging end of one side of the base 32, limiting stoppers 34 are symmetrically installed for guiding the opening and closing of the top cover 33.
[0037] Furthermore, the top cover 33 is rotatably connected to the base 32 through a rotating column 35, and shaft clamps 36 are installed in the grooves on both sides of the rotating column 35, so that the base 32 and the top cover 33 form an integrally rotatable and openable whole; a mushroom-shaped handle 37 is also arranged on the outer end surface of the top cover 33, so that the top cover 33 can be rotated through the handle 37, facilitating the operator to open and close the top cover 33 for the operation of tearing the adhesive tape.
[0038] In addition, the base 32 is provided with a first side stop 321, and the top cover 33 is provided with a second side stop 331. Since there are differences in different inductance models with the same length and width after forming, by contacting the first side stop 321 and the second side stop 331 with the spraying electrode, a certain gap can be reserved between the upper and lower surfaces of the inductance and the fixture, and the spraying inductance 4 does not rub against the track surfaces of the base 32 and the top cover 33 during the loading and unloading process, achieving the differential compatibility of different inductance models with the same length and width after forming.
[0039] Exemplarily, after the base 32 and the top cover 33 are separated, they are processed using the AL6061 material, which has a relatively low processing cost, a relatively light weight, is convenient for operators to use, and is not easy to injure fingers; the materials of the first side stop 321 and the second side stop 331 are SKD-11, which uses a high wear-resistant and tough general-purpose cold work die steel, a high-carbon and high-chromium alloy tool steel, and a vacuum degassing refined steel, has good hardenability with a small quenching deformation amount, good hardenability after heat treatment, wear resistance, and high hardness, and a long service life.
[0040] In addition, the first side baffle 321 is symmetrically installed on both sides of the base 32 through fixing screws 38, while the second side baffle 331 is symmetrically installed on both sides of the top cover 33 through fixing screws 38, enabling quick disassembly and maintenance operations.
[0041] Working principle: The operator holds the support column 222 and pushes it to one side until it reaches the positioning block 12. After the countersunk head magnet 13 is adsorbed in place, the grasping handle 37 is used to ensure that the angle between the base 32 and the top cover 33 is greater than 90°. The painted inductance 4 wrapped with adhesive tape is placed into the track groove between the base 32 and the top cover 33. The total length of the body of the painted inductance 4 (10.1 mm) < the groove width (10.8 mm) < the total length of the electrodes of the painted inductance 4 (23.4 mm), so that the painted inductance 4 is suspended on the first side baffle 321 through the electrodes on both sides and can be pushed forward and backward for feeding without derailing. The grasping handle 37 is used to normally close the base 32 and the top cover 33. Due to the limitation and positioning of the limit stop block 34, the groove width of the top cover 33 and the second side baffle 331 is 11.4 mm, and the gap (1 mm) between the second side baffle 331 and the first side baffle 321 after closing > the thickness (0.5 mm) formed by the electrodes of the painted inductance 4 and the single-sided adhesive tape 5, ensuring that during the process of the operator tearing the adhesive tape 5 on the left and right sides, the painted inductance 4 cannot fall out of the track, and the adhesive tape 5 can be torn off and left independently in the track groove as single pieces. The operator holds the grasping handle 37 to ensure that the angle between the base 32 and the top cover 33 is greater than 90°, manually presses the last painted inductance 4 and feeds it forward into the track in sequence to complete the feeding. Repeating the above actions in a left-right reciprocating cycle can complete the operation of tearing the adhesive tape of the painted inductance 4.
[0042] Through the above technical solutions, the present application can adapt to painted inductors 4 with the same length and width but different thicknesses for the operation of tearing adhesive tape, realizing quick disassembly and maintenance operations, effectively solving the problem that the existing manual adhesive tape tearing mechanism of the painted inductors 4 needs to be frequently repaired due to wear after use and the maintenance cost is relatively high; at the same time, it realizes the reciprocating switching of the tearing track 31 stations and enables quick feeding.
[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A tape tearing mechanism, characterized in that, Including: A support component (1), the support component (1) includes a support plate (11) and a positioning block (12), and the support component (1) is used to limit the movement stroke of the sliding component (2); The sliding component (2) includes a linear slide rail module (21) and a rail fixing module (22), the linear slide rail module (21) includes a linear guide rail (211) and a slider (212), the rail fixing module (22) includes a fixing plate (221) and a support column (222), and the sliding component (2) is used to slidably support the rail component (3); The rail component (3) includes a tearing rail (31), a base (32) and a top cover (33), the base (32) is provided with a first side stop (321), the top cover (33) is provided with a second side stop (331), and the rail component (3) is used to tear the tapes (5) on both sides of the painted inductor (4).
2. The adhesive tape tearing mechanism according to claim 1, wherein The positioning blocks (12) are arranged on both sides of the upper end surface of the support plate (11), and placement grooves (121) are arranged at the tops of the positioning blocks (12).
3. The adhesive tape tearing mechanism according to claim 2, wherein Multiple sets of countersunk magnets (13) are arranged in the placement grooves (121), and the countersunk magnets (13) are used to adsorb the fixing plate (221).
4. The adhesive tape tearing mechanism according to claim 1, wherein The linear slide rail modules (21) are symmetrically arranged on both sides of the positioning blocks (12), and the rail fixing module (22) reciprocates on the linear guide rail (211) through the sliders (212).
5. The adhesive tape tearing mechanism according to claim 1, wherein, The fixing plate (221) and the slider (212) are detachably connected, and the support columns (222) are symmetrically arranged on the upper end surface of the fixing plate (221).
6. The adhesive tape tearing mechanism according to claim 1, wherein, The tearing rail (31) is arranged on the base (32), and a limit stop block (34) is arranged at one end of the base (32).
7. The adhesive tape tearing mechanism according to claim 6, wherein The base (32) is rotatably connected to one end of the top cover (33) through a rotating column (35) and an axle clip (36).
8. The adhesive tape tearing mechanism according to claim 7, wherein, A handle (37) is arranged on the outer end surface of the top cover (33), and the top cover (33) is rotated through the handle (37).
9. The adhesive tape tearing mechanism according to claim 1, wherein The first side stops (321) are symmetrically installed on both sides of the base (32) through fixing screws (38).
10. The adhesive tape tearing mechanism according to claim 1, characterized in that, The second side stops (331) are symmetrically installed on both sides of the top cover (33) through fixing screws (38).