Cutting mechanism of inductor winding machine and inductor winding machine
A simplified cutting mechanism with a dual-axis motion system addresses the complexity and cost issues of pneumatic cutters in electric coil winding machines, ensuring efficient and stable coil cutting with reduced maintenance.
Patent Information
- Application Number
- CN202422262699.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The cutting mechanism of the existing inductive winding machine is complex in structure and high in cost, mainly due to the use of pneumatic shears for cutting.
A cutting mechanism including a cutting knife, a cutting base and a cross beam is designed. The horizontal and vertical movement of the cutting knife is controlled by the cylinder driving the cross beam. Combined with the coordination of the limit steps and the cutting head, it realizes rapid cutting of inductive windings, simplifies the structure and reduces the failure rate.
It realizes rapid cutting of inductive winding, simple structure, convenient control, low failure rate, and reduces production costs.
Smart Images

Figure CN223108670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductance winding machines, in particular to a cutting mechanism of an inductance winding machine and an inductance winding machine. Background Art
[0002] An inductance winding machine is a device that winds copper wires into coils and has a wide range of applications in the field of inductance manufacturing. The inductance winding machine adopts advanced mechanical, electronic, and computer technologies, and realizes the rapid and accurate winding of coils by precisely controlling the movement trajectory and speed of the winding mechanism. This device can greatly improve production efficiency, reduce manual intervention, and lower production costs.
[0003] After the winding mechanism completes the winding of the current inductance, the inductance winding machine cuts the inductance winding through a cutting mechanism to disconnect the connection between the inductance and the winding, and at the same time prepares for the winding of the next inductance. However, in related technologies, pneumatic shears are mostly used in the cutting mechanism to cut the inductance winding, resulting in a complex structure and high cost of the cutting mechanism. Summary of the Utility Model
[0004] Based on this, in view of the problem that pneumatic shears are mostly used in the cutting mechanism in related technologies to cut the inductance winding, resulting in a complex structure and high cost of the cutting mechanism, it is necessary to provide a cutting mechanism of an inductance winding machine and an inductance winding machine.
[0005] A cutting mechanism of an inductance winding machine includes a cutting knife, a cutting knife seat, and a first cross beam. The cutting knife is installed on the cutting knife seat, and the cutting knife seat is installed on the first cross beam.
[0006] The cutting knife includes a mounting portion and a cutting portion. The mounting portion is perpendicular to the cutting portion. The cutting portion includes a tool tip and a limiting step. The limiting step is used to limit the inductance winding, and the tool tip is used to perform a cutting operation on the inductance winding.
[0007] The above-mentioned cutting mechanism of the inductance winding machine includes a cutting knife, a cutting knife seat, and a first cross beam. The cutting knife is installed on the cutting knife seat, and the cutting knife seat is installed on the first cross beam. The cutting knife includes a mounting portion and a cutting portion. The mounting portion is perpendicular to the cutting portion. The cutting portion includes a tool tip and a limiting step. The limiting step is used to limit the inductance winding, and the tool tip is used to perform a cutting operation on the inductance winding. When in use, by controlling the movement of the first cross beam, the movement of the cutting knife can be controlled, thereby performing a cutting operation. Further, the limiting step provided on the cutting portion can tightly hook the inductance winding to cooperate with the cutting operation of the tool tip, avoiding the failure of the cutting operation due to the sliding of the inductance winding during the cutting process by the tool tip. Through the cooperation of the tool tip and the limiting step, the cutting mechanism of the inductance winding machine can quickly perform the cutting operation of the inductance winding, with a simple structure, convenient control, and low failure rate.
[0008] In one embodiment, the cutter seat includes a first through hole and a second through hole with perpendicular extending directions, and the first through hole intersects with the second through hole;
[0009] The first through hole is used for installing the cutter;
[0010] The second through hole is used for installing a fastening bolt to fix the cutter.
[0011] In one embodiment, the cross-section of the first through hole is square, and the cross-section of the second through hole is circular.
[0012] In one embodiment, the first cross beam is respectively connected with a first cylinder and a second cylinder;
[0013] The first cylinder and the second cylinder are respectively used for driving the first cross beam to move horizontally and vertically.
[0014] In one embodiment, it further includes a second cross beam, and the first cylinder is fixedly installed on the second cross beam;
[0015] A slide rail is installed on the second cross beam, and a slider matching the slide rail is installed on the first cross beam. The first cylinder is used for driving the first cross beam to slide horizontally relative to the second cross beam so that the cutter moves horizontally.
[0016] In one embodiment, it further includes a third cross beam and a fourth cross beam, and the second cross beam is fixedly connected with the third cross beam;
[0017] The second cylinder is fixedly installed on the fourth cross beam and is connected to the third cross beam;
[0018] The second cylinder is used for driving the third cross beam to move vertically, thereby driving the first cross beam and the second cross beam to move vertically so that the cutter moves vertically.
[0019] In one embodiment, a plurality of cutter seats are installed on the first cross beam, and the cutter seats are arranged at equal intervals along the first cross beam.
[0020] In one embodiment, the cutter is in an "L" shape.
[0021] In one embodiment, the cutter seat is in an "L" shape.
[0022] An inductor winding machine, which includes the cutting mechanism of the above-mentioned inductor winding machine. Description of the Drawings
[0023] Figure 1 It is a schematic structural diagram of the cutting mechanism of the inductor winding machine of the present utility model;
[0024] Figure 2 Another structural schematic diagram of the cutting mechanism of the inductor winding machine of the present utility model;
[0025] Figure 3 Structural schematic diagram of the cutting tool in the cutting mechanism of the inductor winding machine of the present utility model;
[0026] Figure 4 Structural schematic diagram of the tool holder of the cutting tool in the cutting mechanism of the inductor winding machine of the present utility model;
[0027] Figure 5 Cooperating structural schematic diagram of the cutting tool and the tool holder in the cutting mechanism of the inductor winding machine of the present utility model;
[0028] Among them, 10 is the cutting tool, 20 is the tool holder, 30 is the first cross beam, 40 is the first cylinder, 50 is the second cylinder, 60 is the second cross beam, 70 is the third cross beam, 80 is the fourth cross beam, 11 is the installation part, 12 is the cutting part, 121 is the tool tip, 122 is the limiting step, 21 is the first through hole, and 22 is the second through hole. Detailed implementation manners
[0029] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0030] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. On the contrary, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific implementation manners and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0032] AsFigures 1 to 5 As shown in the figure, the utility model discloses a cutting mechanism of an inductor winding machine and the inductor winding machine.
[0033] The cutting mechanism of the inductor winding machine includes a cutting knife 10, a cutting knife seat 20 and a first cross beam 30. The cutting knife 10 is installed on the cutting knife seat 20, and the cutting knife seat 20 is installed on the first cross beam 30; the cutting knife 10 includes a mounting part 11 and a cutting part 12, the mounting part 11 is perpendicular to the cutting part 12, the cutting part 12 includes a tool tip 121 and a limiting step 122, the limiting step 122 is used for limiting the inductor winding, and the tool tip 121 is used for cutting the inductor winding.
[0034] The above-mentioned cutting mechanism of the inductor winding machine includes a cutting knife, a cutting knife seat and a first cross beam. The cutting knife is installed on the cutting knife seat, and the cutting knife seat is installed on the first cross beam; the cutting knife includes a mounting part and a cutting part, the mounting part is perpendicular to the cutting part, the cutting part includes a tool tip and a limiting step, the limiting step is used for limiting the inductor winding, and the tool tip is used for cutting the inductor winding. During use, by controlling the movement of the first cross beam, the movement of the cutting knife can be controlled, so as to perform the cutting operation; further, the limiting step provided on the cutting part can tightly hook the inductor winding to cooperate with the cutting operation of the tool tip, avoiding the cutting failure caused by the sliding of the inductor winding along the cutting edge during the cutting process of the tool tip. Through the cooperation of the tool tip and the limiting step, the cutting mechanism of the inductor winding machine can quickly cut the inductor winding, with simple structure, convenient control and low failure rate.
[0035] Among them, the cutting knife seat 20 includes a first through hole 21 and a second through hole 22 with perpendicular extending directions, and the first through hole 21 intersects with the second through hole 22; the first through hole 21 is used for installing the cutting knife 10; the second through hole 22 is used for installing a fastening bolt (not shown) to fix the cutting knife 10. Through the mutual cooperation of the first through hole 21, the second through hole 22 and the fastening bolt, the cutting knife seat 20 can quickly install and disassemble the cutting knife 10, so as to facilitate the maintenance of the cutting mechanism of the inductor winding machine.
[0036] Further, the cross section of the first through hole 21 is square, and the cross section of the second through hole 22 is circular. Threads for cooperating with the fastening bolt can be further provided inside the second through hole 22, so that the fastening bolt can tightly fix the cutting knife 10 on the cutting knife seat 20.
[0037] Among them, the first cross beam 30 is respectively connected with a first cylinder 40 and a second cylinder 50. The first cylinder 40 and the second cylinder 50 are respectively used for driving the first cross beam 30 to perform horizontal movement and vertical movement. By driving the first cross beam 30 to perform horizontal movement and vertical movement, the cutting knife 10 can be driven to perform horizontal movement and vertical movement, so as to realize the cutting operation of the inductor winding.
[0038] Further, the cutting mechanism of the inductor winding machine further includes a second cross beam 60, and the first cylinder 40 is fixedly installed on the second cross beam 60; a slide rail is installed on the second cross beam 60, and a slider cooperating with the slide rail is installed on the first cross beam 30. The first cylinder 40 is used to drive the first cross beam 30 to slide horizontally relative to the second cross beam 60, so that the cutting knife 10 moves horizontally. Through the cooperation of the slide rail and the slider, the first cross beam 30 slides horizontally relative to the second cross beam 60, making the movement process of the first cross beam 30 more stable, and thus making the cutting operation of the cutting knife 10 more stable.
[0039] Further, the cutting mechanism of the inductor winding machine further includes a third cross beam 70 and a fourth cross beam 80, and the second cross beam 60 is fixedly connected to the third cross beam 70; the second cylinder 50 is fixedly installed on the fourth cross beam 80 and is connected to the third cross beam 70; the second cylinder 50 is used to drive the third cross beam 70 to move vertically, thereby driving the first cross beam 30 and the second cross beam 60 to move vertically, so that the cutting knife 10 moves vertically. Through the mutual cooperation of the fourth cross beam 80, the third cross beam 70, the second cross beam 60, the first cross beam 30 and the second cylinder 50, the cutting knife 10 can move vertically to cooperate with the cutting of the inductor winding.
[0040] Among them, a plurality of cutter seats 20 are installed on the first cross beam 30, and the cutter seats 20 are arranged at equal intervals along the first cross beam 30. Since a cutting knife 10 is installed on each cutter seat 20, by installing a plurality of cutter seats 20 on the first cross beam 30, it is possible to make a plurality of cutting knives 10 simultaneously perform the cutting operation of the inductor winding by controlling the movement of the first cross beam 30, thereby improving the working efficiency of the inductor winding machine.
[0041] Further, the shape of the cutting knife 10 can be set according to actual needs. Preferably, the cutting knife 10 is in an "L" shape. The shape of the cutter seat 20 can be set according to actual needs. Preferably, the cutter seat 20 is in an "L" shape.
[0042] The present utility model also discloses an inductor winding machine. The inductor winding machine includes the cutting mechanism of the above-mentioned inductor winding machine. By including the cutting mechanism of the above-mentioned inductor winding machine, the inductor winding machine can quickly perform the cutting operation of the inductor winding, has a simple structure, is convenient to control, and has a low failure rate.
[0043] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0044] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.
Claims
1. A cutting mechanism of an inductor winding machine, characterized in that It includes a cutting knife, a cutting knife seat and a first cross beam. The cutting knife is installed on the cutting knife seat, and the cutting knife seat is installed on the first cross beam. The cutting knife includes an installation part and a cutting part. The installation part is perpendicular to the cutting part. The cutting part includes a tool tip and a limiting step. The limiting step is used to limit the inductor winding, and the tool tip is used to perform a cutting operation on the inductor winding.
2. The cutting mechanism of the inductor winding machine according to claim 1, characterized in that The cutting knife seat includes a first through hole and a second through hole with perpendicular extending directions, and the first through hole intersects with the second through hole. The first through hole is used to install the cutting knife. The second through hole is used to install a fastening bolt to fix the cutting knife.
3. The cutting mechanism of the inductor winding machine according to claim 2, characterized in that, The cross section of the first through hole is square, and the cross section of the second through hole is circular.
4. The cutting mechanism of the inductor winding machine according to any one of claims 1 to 3, characterized in that, The first cross beam is respectively connected with a first air cylinder and a second air cylinder. The first air cylinder and the second air cylinder are respectively used to drive the first cross beam to perform horizontal movement and vertical movement.
5. The cutting mechanism of the inductor winding machine according to claim 4, characterized in that, It further includes a second cross beam, and the first air cylinder is fixedly installed on the second cross beam. A slide rail is installed on the second cross beam, and a slider matching with the slide rail is installed on the first cross beam. The first air cylinder is used to drive the first cross beam to slide horizontally relative to the second cross beam, so that the cutting knife moves horizontally.
6. The cutting mechanism of the inductor winding machine according to claim 5, wherein It further includes a third cross beam and a fourth cross beam, and the second cross beam is fixedly connected with the third cross beam. The second air cylinder is fixedly installed on the fourth cross beam and is connected to the third cross beam. The second air cylinder is used to drive the third cross beam to perform vertical movement, thereby driving the first cross beam and the second cross beam to perform vertical movement, so that the cutting knife moves vertically.
7. The cutting mechanism of the inductor winding machine according to claim 1, characterized in that A plurality of cutting knife seats are installed on the first cross beam, and the cutting knife seats are arranged at equal intervals along the first cross beam.
8. The cutting mechanism of the inductor winding machine according to claim 1, characterized in that, The cutting knife is in an "L" shape.
9. The cutting mechanism of the inductor winding machine according to claim 1, wherein, The cutting knife seat is in an "L" shape.
10. An inductance winding machine, characterized in that, The inductor winding machine includes the cutting mechanism of the inductor winding machine according to any one of claims 1 to 9.