Full-automatic rotor machining device

Abstract

The utility model discloses a full-automatic rotor machining device. Comprising a rack, an iron core feeding mechanism, a conveying mechanism, a first turnover mechanism, a rotating mechanism, a first insulation assembling mechanism, a rubber sleeve assembling mechanism, a second turnover mechanism, a second insulation assembling mechanism, a commutator assembling mechanism, a discharging mechanism and a winding mechanism, the iron core feeding mechanism, the conveying mechanism, the first turnover mechanism, the rotating mechanism, the first insulation assembling mechanism, the rubber sleeve assembling mechanism, the second turnover mechanism, the second insulation assembling mechanism, the commutator assembling mechanism and the discharging mechanism are arranged on the machine frame, full-automatic rotor assembling is achieved, working efficiency is greatly improved, production cost is reduced, and production efficiency is improved. And the assembly precision of the rotor is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rotor production equipment, and particularly relates to a full-automatic rotor processing device. Background Art

[0002] A micro-motor generally includes a housing, a rotor and an end cover. A shaft hole is provided at the lower end of the housing, and two magnetic pieces with opposite polarities are arranged in the housing. The rotor includes a rotating shaft, a coil winding, a windmill blade and a commutator. The coil winding is installed in the middle of the rotating shaft, the windmill blade is installed at the lower end of the rotating shaft, and the commutator is installed at the upper end of the rotating shaft. Two power connectors are arranged on the outer surface of the end cover, and two carbon brushes connected to the power connectors are arranged on the inner surface of the end cover. At present, during the production process of the rotor, operators need to manually position the placement angles of the commutator, the lower end plate, the iron core and the upper end plate. However, this not only causes a serious decline in the assembly efficiency of the rotor, but also causes a decline in the assembly accuracy of the rotor, seriously affecting the service performance of the rotor. Summary of the Utility Model

[0003] The technical problem to be solved by the embodiments of the utility model is to provide a full-automatic rotor processing device, which realizes the full-automatic assembly of the rotor, greatly improves the working efficiency, reduces the production cost, and improves the assembly accuracy of the rotor.

[0004] To achieve the above object, the utility model discloses a full-automatic rotor processing device, which includes an iron core feeding mechanism, a conveying mechanism, and a first flipping mechanism, a rotating mechanism, a first insulation assembling mechanism, a rubber sleeve assembling mechanism, a second flipping mechanism, a second insulation assembling mechanism, a commutator assembling mechanism, a blanking mechanism, and a winding mechanism that are sequentially arranged along the conveying direction of the conveying mechanism;

[0005] The conveying mechanism includes a receiving guide rail and a plurality of pushing components, and the plurality of pushing components are sequentially arranged along the conveying direction of the receiving guide rail. The output end of the iron core feeding mechanism is connected to the head end of the receiving guide rail. The iron cores are input into the receiving guide rail one by one through the iron core feeding mechanism, and the iron cores on the receiving guide rail are conveyed to each working position one by one through the pushing components;

[0006] A length detection mechanism is arranged between the iron core feeding mechanism and the first flipping mechanism, which is used to detect the length of the rotating shaft of the iron core, so that the first flipping mechanism drives the iron core to flip according to the length of the rotating shaft of the iron core. The rotating mechanism is used to drive the iron core to rotate circumferentially to adjust the angle of the iron core;

[0007] The first insulating assembly mechanism comprises a base, a pressing plate, a punching head, and an insulating sheet feeding assembly. The base is mounted above the receiving guide rail, the pressing plate is movably arranged above the base, the insulating tape in the insulating sheet feeding assembly passes between the base and the pressing plate, so that the pressing drive assembly drives the pressing plate to press the insulating tape, and the punching head is slidably inserted on the base and the pressing plate, so that the insulating sheet on the insulating tape is punched by the punching head and the insulating sheet is pushed onto the rotating shaft of the iron core;

[0008] The rubber sleeve assembly mechanism is used to install the rubber sleeve on the rotating shaft of the iron core, so that the second flipping mechanism flips the iron core 180° in the circumferential direction, and the insulating sheet is installed on the other side of the iron core through the second insulating assembly mechanism, and then the commutator is installed on the rotating shaft of the iron core through the commutator assembly mechanism, so that the unloading mechanism moves the assembled iron core to the winding mechanism for winding the wire.

[0009] Furthermore, the first flipping mechanism includes a turntable, one side of the receiving guide rail has an arc-shaped recess, the turntable is placed on the arc-shaped recess, the end face of the turntable is provided with a slot, the width of the slot is equivalent to the height of the iron core, so that when the iron core enters the slot, the turntable is driven by the flipping drive device to drive the iron core to flip 180°.

[0010] Furthermore, the rotating mechanism includes a rotating pressure rod, which is liftably arranged above the receiving guide rail, and is driven by a rotating driving device to press the iron core, and is driven by the rotating driving device to rotate to adjust the angle of the iron core.

[0011] Furthermore, the insulating film feeding assembly includes a feeding reel, a driving wheel, and a recovery reel. The feeding reel is rotatably arranged at the rear of the base, the driving wheel is rotatably arranged in front of the base, and the recovery reel is rotatably arranged below the driving wheel. An insulating tape is wound on the feeding reel, and the insulating tape is wound around the driving wheel and wound onto the recovery reel.

[0012] Furthermore, the rubber sleeve assembly mechanism includes a rubber sleeve suction nozzle and a rubber sleeve vibration disk. The rubber sleeve vibration disk is arranged on a frame. The rubber sleeve suction nozzle can be raised and lowered above the output end of the rubber sleeve vibration disk. The rubber sleeve driving device drives the rubber sleeve suction nozzle to suck up the rubber sleeve output by the rubber sleeve vibration disk and sleeve it on the rotating shaft of the iron core.

[0013] Furthermore, the rubber sleeve assembly mechanism also includes a rubber sleeve pressing tube, which is arranged below the rubber sleeve driving device. The rubber sleeve driving device drives the rubber sleeve pressing tube to press down to push the rubber sleeve on the rotating shaft onto the end surface of the iron core.

[0014] Furthermore, the rubber sleeve assembly mechanism also includes a second detection pressure tube, which is arranged below the rubber sleeve driving device, and a position detection module is fixedly arranged above the second detection pressure rod. The rubber sleeve driving device drives the second detection pressure tube to be pressed down and cooperates with the position detection module to detect whether the rubber sleeve is installed in place.

[0015] Furthermore, the commutator assembly mechanism includes a commutator suction nozzle and a commutator vibration disk. The commutator vibration disk is arranged on a frame, and the commutator suction nozzle can be raised and lowered above the output end of the commutator vibration disk, so that the lifting drive device drives the commutator suction nozzle to suck up the commutator output by the commutator vibration disk and sleeve it on the rotating shaft of the iron core.

[0016] Furthermore, the unloading mechanism includes a unloading clamp, a first conveyor belt, and a second conveyor belt. The unloading clamp is arranged above the end of the receiving guide rail, the first conveyor belt is connected to the end of the receiving guide rail, the second conveyor belt is arranged parallel to the first conveyor belt, the first conveyor belt is used to send an empty carrier to the bottom of the unloading clamp, so that the unloading clamp can clamp the assembled iron core on the receiving guide rail and place it on the carrier of the first conveyor belt, and the second conveyor belt is used to send a loaded carrier to the winding mechanism.

[0017] Furthermore, the winding mechanism includes a loading clamp, a winding assembly, and a coil feeding assembly. The iron core on the carrier is clamped by a six-axis manipulator and placed on the winding assembly. The wire is fed into the iron core of the winding assembly through the coil feeding assembly, and the iron wire is driven to rotate through the winding assembly so that the wire is wound around the iron core.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model realizes the fully automatic assembly of the insulating sheet, rubber sleeve and commutator of the iron core at each work station, greatly improves the production efficiency and reduces the production cost, and utilizes the winding mechanism to carry out winding processing on the assembled iron core, thereby realizing the fully automatic processing of the rotor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a partial front view I of the utility model;

[0022] Figure 3 It is a partial front view II of the utility model;

[0023] Figure 4 To show Figure 1Schematic diagram of the structure of part A in . DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1 As shown, a fully automatic rotor processing device includes a frame, an iron core feeding mechanism 1, a conveying mechanism 2, and a first flipping mechanism 3, a rotating mechanism 4, a first insulating assembly mechanism 5, a rubber sleeve assembly mechanism 6, a second flipping mechanism 7, a second insulating assembly mechanism 5A, a commutator assembly mechanism 8, a feeding mechanism 9, and a winding mechanism 10, which are sequentially arranged along the conveying direction of the conveying mechanism 2, and the iron core feeding mechanism 1, the conveying mechanism 2, the first flipping mechanism 3, the rotating mechanism 4, the first insulating assembly mechanism 5, the rubber sleeve assembly mechanism 6, the second flipping mechanism 7, the second insulating assembly mechanism 5A, the commutator assembly mechanism 8, and the feeding mechanism 9 are arranged on the frame.

[0026] The conveying mechanism 2 includes a receiving guide rail 21, a plurality of pusher assemblies 22, a push plate 23, and a conveying plate 24. The pusher plate 23 is longitudinally slidably arranged on the frame, and the conveying plate 24 is slidably arranged on the pusher plate 23. The plurality of pusher assemblies 22 are arranged in sequence along the conveying direction of the receiving guide rail 21 and are fixedly arranged on the conveying plate 24. A pusher driving device 231 is fixedly arranged on the frame. In this embodiment, a cylinder is preferably used, and its telescopic end is fixedly connected to the pusher plate 23, so that the pusher driving device 231 drives the plurality of pusher assemblies 22 to move in the direction of the receiving guide rail 21. The pusher plate 23 is provided with a conveying driving device 241. In this embodiment, the conveying driving device 241 preferably adopts a rodless cylinder, so that the pushing assembly 22 on the conveying plate 24 is driven by the conveying driving device 241 to push the iron core to move linearly along the receiving guide rail 21.

[0027] Reference Figure 4 As shown, further, the pushing assembly 22 includes a pushing head 221 and a pushing head mounting seat 222. A slide groove is arranged in the pushing head mounting seat 222. The pushing head 221 is slidably inserted in the slide groove of the pushing head mounting seat 222, and a spring is arranged between the slide groove and the pushing head 221. The pushing head 221 has a recess matching the shape of the iron core. The side of the receiving guide rail 21 opposite to the pushing head 221 has a baffle. The pushing head 221 is driven to move toward the direction of the iron core by the pushing driving device, so that the pushing head 221 cooperates with the baffle to press the baffle on the receiving guide rail 21, so that the pushing head 221 pushes the iron core on the receiving guide rail 21 to move under the drive of the conveying plate 24.

[0028] Reference Figure 1As shown, the output end of the iron core feeding mechanism 1 is connected to the head end of the receiving guide rail 21. The iron core feeding mechanism 1 includes an iron core vibrating disk, which is fixedly installed on the frame. A number of iron cores are stored on the iron core vibrating disk, so that the iron cores are input onto the receiving guide rail 21 one by one under the vibration of the iron core vibrating disk. In this embodiment, a material detection module is provided at the head end of the receiving guide rail 21. The material detection module in this embodiment preferably uses a photoelectric eye. After the material detection module detects that the iron core of the iron core feeding mechanism 1 enters the head end of the receiving guide rail 21, the pushing component 22 moves to the relative position of the iron core under the drive of the conveying drive device 241, so that the pushing drive device 231 drives the pushing component 22 to press the iron core. Subsequently, the pushing component 22 is driven by the conveying drive device 241 to push the iron core to the next working station. By repeating the above steps, the automatic equidistant conveying of the iron core is realized.

[0029] In this embodiment, the rotating shaft of the iron core is long at one end and short at the other end. During the rotor assembly process, it is necessary to first assemble the insulating sheet and rubber sleeve with the first rotating shaft of the iron core facing up, and then assemble the commutator on the second rotating shaft of the iron core.

[0030] Combined Figure 2 As shown, between the iron core feeding mechanism 1 and the first flipping mechanism 3, a length detection mechanism 20 is provided. The length detection mechanism includes a first detection pressure rod 201, a proximity induction module 202, and a detection drive device 203. A slide carriage 204 is fixedly provided on the frame. A sliding support is slidably provided on the slide carriage 204. The first detection pressure rod 201 is slidably inserted into the sliding support. The proximity induction module 202 is arranged above the first detection pressure rod 201 and fixedly provided on the slide carriage 204. In this embodiment, the proximity induction module 202 preferably uses a proximity sensor. The detection drive device 203 is fixedly installed on the top of the slide carriage 204. In this embodiment, the detection drive device 203 preferably uses a cylinder, and its telescopic end is fixedly connected to the sliding support, so as to drive the sliding support to drive the first detection pressure rod 201 to move up and down through the detection drive device 203. After the iron core moves below the first detection pressure rod 201, the first detection pressure rod 201 is driven to descend by the detection drive device 203. In this embodiment, the bottom of the first detection pressure rod 201 has a jack, and the depth of the jack is the same as the length of the second end of the iron core. When the first end of the iron core faces up, the first detection pressure rod 201 is lifted by the first rotating shaft of the iron core, so that the upper end of the first detection pressure rod 201 contacts the proximity induction module, thereby determining that the orientation of the iron core is correct. If the second end of the iron core faces up, the first detection pressure rod 201 is not lifted by the second rotating shaft of the iron core, thereby determining that the orientation of the iron core is incorrect. Thus, the length detection mechanism is used to detect the length of the rotating shaft of the iron core to determine whether the orientation of the iron core is accurate, and feedback it to the first flipping drive device, and the iron core is driven to flip by the first flipping drive device.

[0031] Referring toFigure 1 , Figure 2 As shown in Figure 2 , the first flipping mechanism 3 includes a turntable. One side for receiving the guiding rail 21 has an arc-shaped concave position. The turntable is placed on the arc-shaped concave position. The end face of the turntable is provided with a slotted opening, and the width of the slotted opening is approximately the same as the height of the iron core. When the second rotating shaft of the iron core enters the slotted opening of the turntable upwards, the turntable is driven by a flipping driving device to drive the iron core to flip 180°, thereby changing the orientation of the iron core and ensuring that the first rotating shaft of the iron core faces upwards.

[0032] The rotating mechanism 4 includes a rotating pressing rod 41 and a mounting bracket 42. The rotating pressing rod 41 is arranged above the receiving guiding rail 21 in a liftable manner. A slider support 43 is slidably arranged on the mounting bracket 42. The rotating pressing rod 41 is inserted into the slider support 43. A spinning driving device 44 is fixedly installed at the top of the mounting bracket 42. In this embodiment, a cylinder is preferably used, and its telescopic end is fixedly connected to the slider support 43, so as to drive the rotating pressing rod 41 to slide up and down through the spinning driving device 44. A plurality of limiting columns are arranged along the circumference on the bottom surface of the rotating pressing rod 41, so that when the rotating pressing rod 41 descends, the plurality of limiting columns are respectively inserted into the slots of the iron core. A rotating driving device 45 is fixedly installed on the mounting bracket 42. In this embodiment, the rotating driving device 45 preferably adopts a stepping motor, and a first rubber wheel is fixedly arranged on its output shaft. A second rubber wheel is fixedly arranged in the middle of the rotating pressing rod 41. The surfaces of the first rubber wheel and the second rubber wheel are in contact. When the rotating driving device 45 drives the first rubber wheel to rotate, the second rubber wheel drives the rotating pressing rod 41 to rotate under the friction of the first rubber wheel, thereby adjusting the angle of the iron core to facilitate the assembly of the next insulating sheet.

[0033] Referring to Figure 1 , Figure 2 As shown in Figure 2 , the first insulating sheet assembling mechanism 5 includes a base 51, a pressing plate 52, a punching head 53, and an insulating sheet feeding assembly. The base 51 is erected above the receiving guiding rail 21. The pressing plate 52 is arranged above the base 51 in a liftable manner. A plurality of guiding columns are arranged on the base 51. The diagonal corners of the pressing plate 52 are in guiding cooperation with the guiding columns. A pressing driving device 55 is fixedly installed at the top of the base 51. In this embodiment, the pressing driving device 55 preferably adopts a cylinder, and its telescopic end is fixedly connected to the pressing plate 52. A boss 511 is fixedly arranged on the base 51, so as to drive the pressing plate 52 to cooperate with the boss 511 through the pressing driving device 55. The insulating sheet feeding assembly is arranged behind the base 51. The boss 511 and the pressing plate 52 are provided with punching holes. The punching head 53 is slidably inserted into the base 51 and the pressing plate 52. A punching driving device 56 is also fixedly installed at the top of the base 51. In this embodiment, a cylinder is preferably used, and its telescopic end is fixedly connected to the punching head 53.

[0034] The insulating sheet feeding assembly includes a feeding reel, a driving wheel, and a recycling reel. The feeding reel is rotatably arranged behind the base 51, the driving wheel is rotatably arranged in front of the base 51, and the recycling reel is rotatably arranged below the driving wheel.

[0035] Specifically, a recycling support is fixedly arranged on the frame. The driving wheel is rotatably arranged on the upper part of the recycling support, and the recycling turntable 543 is rotatably arranged on the lower part of the recycling support. An insulating tape is wound on the feeding reel, and there are several insulating sheets in the insulating tape. The insulating tape on the feeding reel passes between the boss 511 and the pressing plate 52 and is wound around the driving wheel and collected on the recycling reel. And a recycling driving device is fixedly installed on the recycling support. In this embodiment, a stepping motor is preferably adopted, and its output shaft is fixedly connected to the recycling reel, so as to drive the recycling reel to pull the insulating tape on the feeding reel through the recycling driving device.

[0036] During specific operation, by moving the insulating sheet on the insulating tape to between the punching holes of the boss 511 and the pressing plate 52, the pressing driving device 55 drives the pressing plate to move downward, so that the pressing plate 52 and the boss 511 clamp the insulating tape. Subsequently, the punching driving device 56 drives the punching head 53 to move downward to separate the insulating sheet from the insulating tape, and the punched insulating sheet is inserted onto the first rotating shaft of the iron core under the drive of the punching head 53, thereby realizing the automatic assembly of the insulating sheet.

[0037] Refer to Figure 2 As shown, further, a first insulating sheet pressing mechanism 30 is arranged between the first insulating assembly mechanism 5 and the rubber sleeve assembly mechanism 6. The first insulating sheet pressing mechanism 30 includes an insulating sheet pressing tube. A pressing tube support is fixedly arranged on the frame. A pressing tube sliding seat is slidably arranged on the pressing tube support. The insulating sheet pressing tube is fixedly arranged on the pressing tube sliding seat. A pressing tube driving device is fixedly installed on the pressing tube support. In this embodiment, the pressing tube driving device preferably adopts a cylinder, and its telescopic end is fixedly connected to the pressing tube sliding seat, so that after the insulating sheet is inserted onto the first rotating shaft of the iron core, the pressing tube driving device drives the insulating sheet pressing tube to descend to make the insulating sheet on the first rotating shaft fit with the end face of the iron core.

[0038] Refer to Figure 1 、 Figure 2As shown in the figure, the rubber sleeve assembly mechanism 6 includes a rubber sleeve suction nozzle 61, a rubber sleeve vibrating disk 62, a rubber sleeve pressing tube 64, and a second detection pressing rod 65. The rubber sleeve vibrating disk 62 is arranged on the frame and used for storing rubber sleeves. The rubber sleeve suction nozzle 61 is arranged above the output end of the rubber sleeve vibrating disk 62 in a liftable manner, so that the rubber sleeve vibrating disk 62 conveys the rubber sleeves towards the rubber sleeve suction nozzle 61 in sequence. A lead screw linear module is arranged on one side of the rubber sleeve vibrating disk 62. A rubber sleeve mounting seat 66 is arranged on the lead screw linear module. A rubber sleeve sliding seat 67 is slidably arranged on the rubber sleeve mounting seat 66. A rubber sleeve driving device 63 is fixedly installed on the rubber sleeve mounting seat 66. In this embodiment, a cylinder is preferably used, and its telescopic end is fixedly connected to the rubber sleeve sliding seat 67. A suction nozzle driving device 68 is fixedly installed on the rubber sleeve sliding seat 67. In this embodiment, a cylinder is preferably used, and its telescopic end is fixedly connected to the rubber sleeve suction nozzle 61. The rubber sleeve pressing tube 64 and the second detection pressing rod 65 are respectively slidably inserted into the rubber sleeve sliding seat 67. In this embodiment, the structure of the rubber sleeve pressing tube 64 is the same as that of the insulating sheet pressing tube, and the structure of the second detection pressing rod 65 is the same as that of the length detection mechanism 20, so no repetitive description will be given here.

[0039] During specific operation, the lead screw linear module is used to drive the rubber sleeve mounting seat 66 to drive the rubber sleeve suction nozzle 61 to move above the output end of the rubber sleeve vibrating disk 62, so that the suction nozzle driving device 68 drives the rubber sleeve suction nozzle 61 to descend and start the air source, enabling the rubber sleeve suction nozzle 61 to suck up the rubber sleeve output from the rubber sleeve vibrating disk 62. Subsequently, the lead screw linear module is used to drive the rubber sleeve suction nozzle 61 to move above the iron core, and the rubber sleeve driving device 63 is used to drive the rubber sleeve sliding seat 67 to descend, so that the rubber sleeve suction nozzle 61 inserts the rubber sleeve onto the first rotating shaft of the iron core. Then, the rubber sleeve pressing tube 64 is used to press down the rubber sleeve on the first rotating shaft until the rubber sleeve fits with the end face of the iron core. The rubber sleeve pressing tube 64 is used to detect whether the rubber sleeve is installed in place.

[0040] Refer to Figure 2 、 Figure 3 As shown in the figure, further, in this embodiment, the structure of the second flipping mechanism 7 is the same as that of the first flipping mechanism 3, so no repetitive description will be given here. After the assembly of the insulating sheet and the rubber sleeve on the first rotating shaft of the iron core is completed, the second flipping mechanism 7 drives the iron core to flip 180°, so that the second rotating shaft of the iron core faces upward for the assembly of the insulating sheet and the commutator.

[0041] In this embodiment, the structure of the second insulating sheet assembling mechanism 5A is the same as that of the first insulating sheet assembling mechanism 5. A second insulating sheet pressing device is provided between the second insulating sheet assembling mechanism 5A and the commutator assembling mechanism 8. The second insulating sheet pressing device 30A is the same as the first insulating sheet pressing device 30, and will not be described repeatedly here. The second insulating sheet assembling mechanism 5A inserts the insulating sheet onto the second rotating shaft of the iron core, and the second insulating sheet pressing device 5A presses the insulating sheet down to make it fit with the end face of the iron core, thereby realizing the automatic assembly of the insulating sheets on both end faces of the iron core.

[0042] The commutator assembling mechanism 8 includes a commutator suction nozzle 81 and a commutator vibrating disk 82. The commutator vibrating disk 82 is arranged on the frame. The commutator suction nozzle 81 is arranged above the output end of the commutator vibrating disk 82 in a liftable manner. Specifically, a commutator conveying device 84 is arranged on one side of the commutator vibrating disk 82. In this embodiment, the commutator conveying device 84 preferably adopts an XY-axis manipulator. A suction nozzle mounting seat 85 is arranged on the commutator conveying device 84. The commutator suction nozzle 81 is slidably inserted into the suction nozzle mounting seat 85, and a lifting drive device 83 is fixedly installed on the suction nozzle mounting seat 85. In this embodiment, a cylinder is preferably adopted, and its telescopic end is fixedly connected to the commutator suction nozzle 81. In this way, the commutator conveying device 84 drives the commutator suction nozzle 81 to move above the commutator vibrating disk 82 and cooperates with the lifting drive device 83 to enable the commutator suction nozzle 81 to suck up the commutator output by the commutator vibrating disk 82. Finally, the commutator conveying device 84 moves the commutator suction nozzle 81 above the iron core, so that the commutator suction nozzle 81 sleeves the commutator on the second rotating shaft of the iron core, thereby completing the automatic assembly of the commutator.

[0043] Furthermore, in this embodiment, a commutator pressing mechanism 40 and a commutator detection and pressing tube 50 are arranged between the commutator assembling mechanism 8 and the blanking mechanism 9. The structure of the commutator pressing mechanism 40 is the same as that of the first insulating sheet pressing mechanism 30 and the second insulating sheet pressing mechanism 30A. The commutator detection and pressing tube 50 has the same structure as the second detection and pressing rod 65. This embodiment will not be described repeatedly here, so as to ensure that the commutator can be installed in place by using the commutator pressing mechanism 40 and the commutator detection and pressing tube 50.

[0044] Refer to Figure 1 、 Figure 3As shown in the figure, the blanking mechanism 9 includes a blanking jaw 91, a first conveyor belt 92, and a second conveyor belt 93. The blanking jaw 91 is arranged above the end of the receiving guide rail 21. The first conveyor belt 92 is connected to the end of the receiving guide rail 21. The second conveyor belt 93 is arranged in parallel with the first conveyor belt 92. In this embodiment, the first conveyor belt 92 is used to convey the full-load carriers, and the second conveyor belt 93 is used to convey the empty-load carriers. First transition tracks 94 and second transition tracks are respectively arranged between the head and tail ends of the first conveyor belt 92 and the second conveyor belt 93. And a first transition push plate is arranged at one end of the first transition track 94 facing the second conveyor belt 93. The first transition push plate is driven by a cylinder to push the empty-load carrier on the second conveyor belt 93 onto the first conveyor belt 92. A blanking conveying module 95 is arranged on the frame. In this embodiment, the blanking conveying module 95 preferably adopts an XY-axis manipulator. A blanking mounting seat is arranged on the blanking conveying module 95. The blanking jaw 91 is arranged at the bottom of the blanking mounting seat. The blanking jaw 91 preferably adopts pneumatic fingers. The first conveyor belt 92 is used to send the empty-load carrier under the blanking jaw 91, so that the blanking jaw 91 is driven by the blanking conveying module 95 to pick up the assembled iron core on the receiving guide rail 21 and place it on the carrier of the first conveyor belt 92. Until the carrier is full of iron cores, the second conveyor belt 93 sends the full-load carrier onto the winding mechanism 10. And a second transition push plate is arranged at one end of the second transition track facing the first conveyor belt 92, so that the second transition track is driven by a cylinder to push the empty-load carrier on the first conveyor belt 92 onto the second conveyor belt 93, thereby realizing the cyclic conveying of the first conveyor belt 92 and the second conveyor belt 93.

[0045] The winding mechanism 10 includes a feeding jaw, a winding assembly, and a coil feeding assembly. A six-axis manipulator 101 is arranged on one side of the second conveyor belt 93. A feeding mounting seat is arranged on the output shaft of the six-axis manipulator 101. The feeding jaw is fixedly installed on the feeding mounting seat. In this embodiment, the feeding jaw preferably adopts pneumatic fingers, so that the six-axis manipulator 101 drives the feeding jaw to pick up the iron core on the carrier and place it on the winding assembly. The winding assembly is arranged on the side of the first conveyor belt 92. The coil feeding assembly feeds the wire onto the iron core of the winding assembly, and the winding assembly drives the iron core to rotate, so that the wire is wound around the iron core. In this embodiment, the winding assembly and the coil assembly are prior art technologies and will not be repeated here, thereby realizing the automatic processing of the rotor.

[0046] Of course, the above embodiments are only used to illustrate the technical concept and features of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly. It cannot be used to limit the protection scope of the present invention. All modifications made according to the spirit and essence of the main technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. An automatic rotor processing device, characterized in that, It includes a core feeding mechanism (1), a conveying mechanism (2), and a first flipping mechanism (3), a rotating mechanism (4), a first insulation assembling mechanism (5), a rubber sleeve assembling mechanism (6), a second flipping mechanism (7), a second insulation assembling mechanism (5A), a commutator assembling mechanism (8), a blanking mechanism (9), and a winding mechanism (10) arranged in sequence along the conveying direction of the conveying mechanism (2). The conveying mechanism (2) includes a receiving guide rail (21) and a number of pusher components (22). The number of pusher components (22) are arranged in sequence along the conveying direction of the receiving guide rail (21). The output end of the core feeding mechanism (1) is connected to the head end of the receiving guide rail (21). The cores are fed into the receiving guide rail (21) one by one through the core feeding mechanism (1), and the cores on the receiving guide rail (21) are conveyed to each working station one by one through the pusher components (22). A length detection mechanism is arranged between the core feeding mechanism (1) and the first flipping mechanism (3) for detecting the shaft length of the core, so that the first flipping mechanism (3) drives the core to flip according to the shaft length of the core. The rotating mechanism (4) is used to drive the core to rotate circumferentially to adjust the angle of the core. The first insulation assembling mechanism (5) includes a base (51), a pressing plate (52), a punching head (53), and an insulating sheet feeding component. The base (51) is erected above the receiving guide rail (21). The pressing plate (52) is arranged above the base (51) in a liftable manner. The insulating tape in the insulating sheet feeding component passes between the base (51) and the pressing plate (52), so that the pressing drive device drives the pressing plate to press the insulating tape. The punching head (53) is slidably inserted into the base (51) and the pressing plate (52), and thus the insulating sheet on the insulating tape is punched by the punching head (53) and pushed onto the shaft of the core. The rubber sleeve assembling mechanism (6) is used to install the rubber sleeve on the shaft of the core, so that the second flipping mechanism (7) flips the core 180° circumferentially. The insulating sheet is installed on the other side of the core through the second insulation assembling mechanism, and then the commutator is installed on the shaft of the core through the commutator assembling mechanism (8), so that the blanking mechanism (9) moves the assembled core to the winding mechanism (10) for winding the wire.

2. The fully automatic rotor processing device according to claim 1, wherein, The first flipping mechanism (3) includes a turntable. There is an arc-shaped recess on one side of the receiving guide rail. The turntable is placed on the arc-shaped recess. A slot is arranged on the end face of the turntable. The width of the slot is equivalent to the height of the core, so that when the core enters the slot, the flipping drive device drives the turntable to drive the core to flip 180°.

3. The full-automatic rotor processing device according to claim 1, characterized in that, The rotating mechanism (4) includes a rotating pressing rod (41). The rotating pressing rod (41) is arranged above the receiving guide rail (21) in a liftable manner. The rotating pressing rod (41) is driven by a spinning drive device (44) to press the iron core, and is driven by a rotating drive device (45) to rotate the rotating pressing rod (41) to adjust the angle of the iron core.

4. A fully automatic rotor processing device according to claim 1, characterized in that, The insulating sheet feeding assembly includes a feeding reel, a driving wheel, and a recycling reel. The feeding reel is rotatably arranged behind the base (51). The driving wheel is rotatably arranged in front of the base (51). The recycling reel is rotatably arranged below the driving wheel. An insulating tape is wound on the feeding reel, and the insulating tape is wound around the driving wheel and collected on the recycling reel.

5. A fully automatic rotor processing device according to claim 1, characterized in that, The rubber sleeve assembling mechanism (6) includes a rubber sleeve suction nozzle (61) and a rubber sleeve vibrating disk (62). The rubber sleeve vibrating disk (62) is arranged on the machine frame. The rubber sleeve suction nozzle (61) is arranged above the output end of the rubber sleeve vibrating disk (62) in a liftable manner. The rubber sleeve suction nozzle (61) is driven by a rubber sleeve driving device (63) to pick up the rubber sleeve output by the rubber sleeve vibrating disk (62) and sleeved on the rotating shaft of the iron core.

6. The full-automatic rotor processing device according to claim 5, characterized in that, The rubber sleeve assembling mechanism (6) further includes a rubber sleeve pressing tube (64). The rubber sleeve pressing tube (64) is arranged below the rubber sleeve driving device (63). The rubber sleeve pressing tube (64) is driven by the rubber sleeve driving device (63) to press down to push the rubber sleeve on the rotating shaft to the end face of the iron core.

7. An automatic rotor processing device according to claim 6, characterized in that, The rubber sleeve assembling mechanism (6) further includes a second detection pressing rod (65). The second detection pressing rod (65) is arranged below the rubber sleeve driving device (63), and a position detection module (66) is fixedly arranged above the second detection pressing rod (65). The second detection pressing rod (65) is driven by the rubber sleeve driving device (63) to press down and cooperate with the position detection module (66) to detect whether the rubber sleeve is installed in place.

8. A fully automatic rotor processing device according to claim 1, characterized in that, The commutator assembling mechanism (8) includes a commutator suction nozzle (81) and a commutator vibrating disk (82). The commutator vibrating disk (82) is arranged on the machine frame. The commutator suction nozzle (81) is arranged above the output end of the commutator vibrating disk (82) in a liftable manner. The commutator suction nozzle (81) is driven by a lifting driving device (83) to pick up the commutator output by the commutator vibrating disk (82) and sleeved on the rotating shaft of the iron core.

9. A fully automatic rotor processing device according to claim 1, characterized in that, The unloading mechanism (9) comprises an unloading clamp (91), a first conveyor belt (92), and a second conveyor belt (93); the unloading clamp (91) is arranged above the end of the receiving guide rail (21); the first conveyor belt (92) is connected to the end of the receiving guide rail (21); the second conveyor belt (93) is arranged parallel to the first conveyor belt (92); the first conveyor belt (92) is used to send an empty carrier to the bottom of the unloading clamp so that the unloading clamp (91) can clamp the assembled iron core on the receiving guide rail (21) and place it on the carrier of the first conveyor belt (92); the second conveyor belt (93) is used to send a loaded carrier to the winding mechanism (10).

10. The fully automatic rotor processing device according to claim 9, characterized in that, The winding mechanism (10) comprises a loading clamp, a winding assembly, and a coil feeding assembly. The iron core on the carrier is clamped by a six-axis manipulator (101) and placed on the winding assembly. The wire is fed into the iron core of the winding assembly by the coil feeding assembly, and the iron wire is driven to rotate by the winding assembly so that the wire is wound around the iron core.

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