Syrup distribution box for hawthorn burdening
By designing a syrup distribution box including a mixing box and spiral stirring blades, the problems of low sugar melting efficiency and manual operation are solved, and efficient and automated sugar melting and discharge processes are achieved.
Patent Information
- Application Number
- CN202422445379.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the prior art, sugar melting efficiency is low and manual operation is laborious, making it inconvenient to use.
Design a syrup distribution box including a mixing box and spiral agitating blades, stirring through a motor-driven rotary shaft, heat and melting sugar, and use spiral agitating blades to promote the syrup discharge, combining a guide hopper and an automated delivery door to reduce manual operation.
It improves the efficiency of sugar melting, reduces manual operation, and makes use more convenient.
Smart Images
Figure CN223110985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hawthorn processing equipment, and specifically relates to a syrup distribution box for hawthorn ingredients. Background Art
[0002] In the process of hawthorn processing and production, one of the processes is to mix hawthorn pulp, granulated sugar particles and granulated sugar syrup, so as to make the taste of the hawthorn processed products better.
[0003] In the prior art, the addition of granulated sugar syrup is mainly achieved by placing granulated sugar in a heating box for heating and melting to form syrup, and then manually pouring it into the mixing chamber to mix with granulated sugar particles and granulated sugar syrup.
[0004] In the above prior art, granulated sugar is heated and melted in a heating box. If this process is not stirred or manually stirred, the melting efficiency of granulated sugar is relatively low; in addition, the process of manually pouring the syrup into the mixing chamber is laborious and inconvenient to use. Summary of the Utility Model
[0005] In view of the above problems, the utility model provides a syrup distribution box for hawthorn ingredients to solve the problems of relatively low melting efficiency of granulated sugar and laborious manual operation and inconvenient use in the prior art.
[0006] The utility model is realized by the following technical solutions: A syrup distribution box for hawthorn ingredients, including a frame, a stirring box is fixedly installed on the frame, a heating mechanism is arranged on the stirring box, a rotating shaft that can be driven to rotate by a motor is rotatably installed in the stirring box, the motor is fixedly installed on one side of the stirring box, and a spiral stirring blade is fixedly installed on the rotating shaft; a discharge port is further opened at the bottom of the stirring box, a distribution door is installed at the discharge port, and the distribution door is slidably matched with the stirring box.
[0007] Through the above structure, granulated sugar particles enter the stirring box from above the stirring box and are heated and melted in the stirring box. During the heating process, the spiral stirring blade will stir the granulated sugar, so that the granulated sugar in the stirring box is evenly heated, and thus it melts faster. After melting, the distribution door is opened, and the syrup flows out from the discharge port under the action of the spiral stirring blade, which is more convenient to use.
[0008] Furthermore, a connecting column is fixedly installed on the rotating shaft, a scraping plate is fixedly installed at one end of the connecting column far away from the rotating shaft, the scraping plate is fixedly connected with the spiral stirring blade, and the scraping plate can be attached to the inner wall of the stirring box. Through the arrangement of the scraping plate, the granulated sugar or syrup on the inner wall of the stirring box can be scraped off, so as to prevent the granulated sugar or syrup from sticking to the inner wall of the stirring box.
[0009] Furthermore, a material guiding hopper is fixedly installed on the side wall of the mixing tank. The material guiding hopper is located at the position of the discharge port of the mixing tank, and a discharge opening is further provided at the bottom of the material guiding hopper. Through the arrangement of the material guiding hopper, the syrup can flow into the mixing chamber along the material guiding hopper, thereby preventing the syrup from flowing to other places.
[0010] Furthermore, the bottom surface of the material guiding hopper slopes downward. Through the arrangement of the inclined surface, the flow of the syrup is more convenient.
[0011] Furthermore, two vertical guide rails are fixedly installed on the side of the mixing tank away from the motor, and both ends of the distribution door are slidably matched with the guide rails. Through the arrangement of the guide rails, the distribution door can only move up and down along the direction of the guide rails, and cannot move left and right or back and forth.
[0012] Furthermore, a cylinder is fixedly installed on the top of the mixing tank, and the output end of the cylinder is fixedly connected to the distribution door. Through the arrangement of driving the distribution door by the cylinder, the opening of the distribution door is more automated, reducing the manual participation and further improving the convenience of the device.
[0013] Furthermore, the heating mechanism includes a heating cavity arranged between the mixing tanks, and a steam inlet pipe and a steam return pipe communicated with the heating cavity are further fixedly installed on the side of the mixing tank away from the distribution door. By heating the mixing tank through the steam flowing through the heating cavity, the heating process is more energy-saving.
[0014] Furthermore, a support frame is fixedly installed at the bottom of the mixing tank, a weighing sensor is fixedly installed at the bottom of the support frame, and the bottom of the weighing sensor is fixedly connected to the frame. Through the arrangement of the weighing sensor, the operator can grasp the amount of sugar in the mixing tank during the production process, thereby ensuring the required proportion of syrup in the mixture.
[0015] In summary, the beneficial effects of the present utility model are as follows:
[0016] Through the arrangement of the spiral stirring blades, the sugar particles can be stirred and heated simultaneously during the heating process, making the sugar particles heated more evenly and the melting efficiency of the sugar higher. After the heating is completed, the spiral stirring blades can also push the syrup towards the discharge port, eliminating the need for manual pouring and making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is an isometric view of the first perspective of the present utility model;
[0018] Figure 2 is an isometric view of the second perspective of the present utility model;
[0019] Figure 3An isometric view from the first perspective of the delivery mechanism;
[0020] Figure 4 An isometric view from the second perspective of the delivery mechanism;
[0021] Figure 5 A sectional view of the delivery mechanism;
[0022] Figure 6 For Figure 2 A partial enlarged view of the "A" area in
[0023] In the figure: 1 - frame; 2 - mixing tank; 3 - motor; 4 - spiral mixing blade; 5 - scraper; 6 - connecting column; 7 - cylinder; 8 - guide rail; 9 - delivery door; 10 - material guiding hopper; 11 - material discharging port; 12 - steam inlet pipe; 13 - steam return pipe; 14 - rotating shaft; 15 - discharge port; 16 - heating chamber; 17 - support frame; 18 - weighing sensor. Specific embodiments
[0024] The following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0025] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present application.
[0026] The following is a description of the preferred embodiments of the present utility model in combination with the drawings.
[0027] Such as Figure 1 、 Figure 2 、 Figure 3As shown in the figure, the utility model provides a syrup distribution box for hawthorn ingredients, which includes a frame 1, and a distribution mechanism is fixedly installed above the frame 1. Among them, the distribution mechanism includes a stirring box 2 fixedly installed on the frame 1, a heating mechanism is arranged on the stirring box 2, a rotating shaft 14 that can be driven by a motor 3 to rotate is rotatably installed in the stirring box 2, the motor 3 is fixedly installed on one side of the stirring box 2, and a spiral stirring blade 3 is fixedly installed on the rotating shaft 14. Among them, the stirring box 2 is mainly composed of a U-shaped box body with an opening at the upper part on the inner side and square side walls on the four side surfaces of the U-shaped box body. The U-shaped box body is mainly used for stirring and heating sugar, and the square side walls are mainly used for installing other components. An outlet 15 is also opened at the bottom of the stirring box 2, and a distribution door 9 is also installed at the outlet 15. The distribution door 9 is slidably matched with the stirring box 2.
[0028] As Figure 3 , Figure 4 shown in the figure, a connecting column 6 is also fixedly installed on the rotating shaft 14. One end of the connecting column 6 away from the rotating shaft 14 is fixedly installed with a scraper 5. The scraper 5 is fixedly connected with the spiral stirring blade 3, and the scraper 5 can be attached to the inner wall of the stirring box 2. Among them, there are a total of three scrapers 5, and the three scrapers 5 are distributed in a circumferential array. Both ends and the middle of one scraper 5 are fixedly connected with the rotating shaft 14 through the connecting column 6.
[0029] During the stirring process, the scraper 5 is mainly used to prevent sugar from sticking to the inner wall of the stirring box 2. When the sugar is heated and stirred, it is often the sugar close to the inner wall of the stirring box 2 that melts first. If not dealt with, the melted sugar is likely to stick to the inner wall of the stirring box 2, thus affecting the melting of the sugar in the middle part. Therefore, through the setting of the scraper 5, it is scraped off to prevent it from affecting the melting efficiency of the internal sugar. During the syrup transportation process, the syrup is likely to adhere to the inner wall of the stirring box 2, resulting in waste of the syrup and affecting the subsequent cleaning process. Therefore, through the setting of the scraper 5, the adhered syrup is scraped off to reduce the waste of the syrup.
[0030] A material guiding hopper 10 is also fixedly installed on the side wall of the stirring box 2. The shape of the material guiding hopper 10 is as Figure 1 shown in the figure. The material guiding hopper 10 is located at the position of the outlet 15 of the stirring box 2. A blanking port 11 is also provided at the bottom of the material guiding hopper 10, and the bottom surface of the material guiding hopper 10 is inclined downward.
[0031] In the case of not setting the material guiding hopper 10, the syrup lacks buffering after flowing out and is easy to splash out, resulting in waste of the syrup and affecting the subsequent cleaning process. However, through the setting of the material guiding hopper 10, a buffer is provided for the syrup, enabling it to flow out smoothly along the material guiding hopper 10 and then flow into the mixing chamber from the blanking port 11.
[0032] As a further illustration of this example, two vertical guide rails 8 are fixedly installed on the side of the mixing tank 2 away from the motor 3, and both ends of the distribution door 9 are slidably engaged with the guide rails 8. Through the arrangement of the guide rails 8, the sliding of the distribution door 9 can be made more stable. When the distribution door 9 is at the lowest position, the distribution door 9 is lapped with the bottom surface of the material guiding hopper 10.
[0033] As a further illustration of this example, a cylinder 7 is fixedly installed on the top of the mixing tank 2, and the output end of the cylinder 7 is fixedly connected to the distribution door 9. By driving the distribution door 9 through the cylinder 7, the opening of the distribution door 9 is made more automated, reducing manual participation and further improving the convenience of this device.
[0034] As Figure 3 , Figure 5 shown, the heating mechanism described above includes a heating chamber 16 arranged between the mixing tanks 2. On the side of the mixing tank 2 away from the distribution door 9, a steam inlet pipe 12 and a steam return pipe 13 communicating with the heating chamber 16 are also fixedly installed. The heating mechanism can also be heated by an electric heating component, but compared with electric heating, steam heating has higher heating efficiency and is more energy-saving and environmentally friendly. Therefore, the steam heating method is adopted in this embodiment.
[0035] As Figure 2 , Figure 6 shown, a support frame 17 is fixedly installed at the bottom of the mixing tank 2, a weighing sensor 18 is fixedly installed at the bottom of the support frame 17, and the bottom of the weighing sensor 18 is fixedly connected to the frame 1. In the process of mixing hawthorn pulp with granulated sugar and syrup, the three need to be added in proportion. Therefore, the weighing sensor 18 is mainly used to control the amount of syrup.
[0036] The working principle of this device is as follows: First, the granulated sugar is put into the mixing tank 2 through the opening above the mixing tank 2 by a screw elevator. Subsequently, the motor 3 is started, and the mixing tank 2 is heated through the steam inlet pipe 12 and the steam return pipe 13. When the granulated sugar in the mixing tank 2 becomes syrup, the cylinder 7 is controlled to open the distribution door 9, and the syrup flows into the mixing chamber along the material guiding hopper 10.
[0037] In summary, in the syrup distribution box for hawthorn ingredients provided by the present invention, through the arrangement of the spiral stirring blades 3, the granulated sugar particles can be stirred and heated simultaneously during the heating process, making the granulated sugar particles receive more uniform heat and having a higher melting efficiency. After the heating is completed, the spiral stirring blades 3 can also push the syrup towards the discharge port 15, eliminating the need for manual pouring and making it more convenient to use.
[0038] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and replacements can also be made, and these improvements and replacements should also be regarded as the protection scope of the present utility model.
Claims
1. A syrup distribution box for hawthorn ingredients, comprising a frame (1), a stirring box (2) fixedly installed on the frame (1), and a heating mechanism provided on the stirring box (2), characterized in that, A rotating shaft (14) that can be driven to rotate by a motor (3) is rotatably installed in the mixing tank (2). The motor (3) is fixedly installed on one side of the mixing tank (2). A spiral mixing blade (4) is fixedly installed on the rotating shaft (14). A discharge port (15) is further opened at the bottom of the mixing tank (2). A distribution door (9) is also installed at the discharge port (15). The distribution door (9) is slidably matched with the mixing tank (2).
2. The syrup distribution box for hawthorn ingredients according to claim 1, wherein A connecting column (6) is fixedly installed on the rotating shaft (14). A scraping plate (5) is fixedly installed at one end of the connecting column (6) away from the rotating shaft (14). The scraping plate (5) is fixedly connected with the spiral mixing blade (4). The scraping plate (5) can be attached to the inner wall of the mixing tank (2).
3. The syrup distribution box for hawthorn ingredients according to claim 1, characterized in that, A material guiding hopper (10) is also fixedly installed on the side wall of the mixing tank (2). The material guiding hopper (10) is located at the position of the discharge port (15) of the mixing tank (2). A blanking port (11) is further provided at the bottom of the material guiding hopper (10).
4. The syrup distribution box for hawthorn ingredients according to claim 3, characterized in that, The bottom surface of the material guiding hopper (10) inclines downward.
5. The syrup distribution box for hawthorn ingredients according to claim 1, characterized in that, Two vertical guide rails (8) are fixedly installed on the side of the mixing tank (2) away from the motor (3). Both ends of the distribution door (9) are slidably matched with the guide rails (8).
6. The syrup distribution box for hawthorn ingredients according to claim 5, characterized in that, A cylinder (7) is fixedly installed on the top of the mixing tank (2). The output end of the cylinder (7) is fixedly connected with the distribution door (9).
7. The syrup distribution box for hawthorn ingredients according to claim 1, characterized in that, The heating mechanism includes a heating chamber (16) arranged between the mixing tanks (2). A steam inlet pipe (12) and a steam return pipe (13) that are communicated with the heating chamber (16) are also fixedly installed on the side of the mixing tank (2) away from the distribution door (9).
8. The syrup distribution box for hawthorn ingredients according to claim 1, characterized in that, A support frame (17) is fixedly installed at the bottom of the mixing tank (2). A weighing sensor (18) is fixedly installed at the bottom of the support frame (17). The bottom of the weighing sensor (18) is fixedly connected with the frame (1).