Dust suppression nozzle of high-speed wire rod rolling mill
The red smoke dust is dissolved in the high-pressure turbid ring water mist through the high-speed wire rolling mill dust, and a multi-layer corrosion-resistant material and a timer controller are used to solve the problem of red smoke dust dilution and black marking, achieving dust reduction and improvement of finished product stability.
Patent Information
- Application Number
- CN202422238212.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In the prior art, during the rolling process of high-speed wire rolling mill, red smoke dust is rapidly diluted into the on-site environment, which affects equipment pollution and operator health. At the same time, the rolling speed of the rough and medium rolling parts is slow, forming black marks, affecting the stability of the mechanical properties of the finished product.
A high-speed wire rolling mill dust suppression nozzle is designed to dissolve the red smoke dust in the high-pressure turbid ring water mist through the dust suppression channel, nozzle body and water mist spray eye. Multi-layer corrosion-resistant materials and timer controller are used to realize pre-filtration and timing maintenance.
Effectively reduce red smoke and dust, prevent equipment pollution, improve the temperature uniformity of the surface of rolled parts, ensure stable mechanical performance of the finished product, extend the service life of the nozzle, and remind you to maintain it regularly.
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Figure CN223112654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust suppression nozzles, in particular to a dust suppression nozzle for a high-speed wire rod rolling mill. Background Technique
[0002] During the rolling process of the rolled piece of a high-speed wire rod rolling mill, due to the oxidation reaction between Fe in the rolled piece and O2 in the air at high temperature, products such as FeO, Fe2O3, and Fe3O4 are generated. Secondly, there are also red smoke dust generated by the scale powder, dust, and sludge in the roll turbidity ring cooling water when encountering the high-temperature rolled piece. The red smoke dust has a very bad impact on the surface pollution of on-site equipment and the health of on-site operators. However, currently, axial flow fans, dust removal guides, organized bag dust removal, etc. are respectively used for treatment. Using an axial flow fan only quickly dilutes the red smoke dust into the on-site environment, and its effect is poor. Using a dust removal guide will form uneven strong cooling on the rolled piece. Due to the slow speed of the rolled piece in rough and intermediate rolling, black marks will be formed in severe cases, resulting in a large temperature difference on the surface of the rolled piece and affecting the instability of the mechanical properties of subsequent finished products. Therefore, we propose a dust suppression nozzle for a high-speed wire rod rolling mill. Content of the Utility Model
[0003] The purpose of the utility model is to provide a dust suppression nozzle for a high-speed wire rod rolling mill, which has the advantage of being able to well reduce the red smoke dust on-site of the high-speed wire rod rolling mill by dissolving the red smoke dust generated by the rolled piece during the production process in the high-pressure turbidity ring water mist, and solves the problem that currently, axial flow fans, dust removal guides, organized bag dust removal, etc. are respectively used for treatment. Using an axial flow fan only quickly dilutes the red smoke dust into the on-site environment, and its effect is poor. Using a dust removal guide will form uneven strong cooling on the rolled piece. Due to the slow speed of the rolled piece in rough and intermediate rolling, black marks will be formed in severe cases, resulting in a large temperature difference on the surface of the rolled piece and affecting the instability of the mechanical properties of subsequent finished products.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A dust suppression nozzle for a high-speed wire rod rolling mill, including a box body and a nozzle body. The bottom of the box body is fixedly connected with a dust suppression water mist channel. The bottom of the dust suppression water mist channel is fixedly connected with a shell. The top of the nozzle body is fixedly connected with a connecting screw, and the connecting screw is threadedly connected with the inner cavity of the dust suppression water mist channel. The nozzle body is provided with water mist spray holes. The inner cavity of the box body is provided with a filter groove. Both the left and right sides of the inner cavity of the filter groove are provided with chutes, and a filter screen is movably connected to the inner cavity of the filter groove through the chutes.
[0005] Preferably, the nozzle body includes a first corrosion-resistant coating, a second corrosion-resistant coating, a corrosion-resistant layer, and a high-strength layer. The first corrosion-resistant coating is polyurethane paint, the second corrosion-resistant coating is epoxy resin paint, the corrosion-resistant layer is 2Cr13 stainless steel, and the high-strength layer is tungsten carbide.
[0006] Preferably, the first corrosion-resistant coating is coated on the outside of the second corrosion-resistant coating, the second corrosion-resistant coating is coated on the outside of the corrosion-resistant layer, and the corrosion-resistant layer is located on the outside of the high-strength layer.
[0007] Preferably, a connecting pipe is fixedly connected to the top of the inner cavity of the filter tank, and the other end of the connecting pipe is fixedly connected to an external water supply pipe.
[0008] Preferably, a timer controller is fixedly connected to the middle of the right side of the box body, an alarm is fixedly connected to the lower part of the right side of the box body, and the output end of the timer controller is electrically connected to the input end of the alarm.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0010] 1. Through the dust suppression water mist channel, the nozzle body, the water mist spray holes and the connecting screw, the present utility model can form a dust suppression nozzle, which can dissolve the red smoke dust generated by the rolled piece in the high-pressure turbid ring water mist. The dust suppression nozzle is divided into upper and lower parts, and the two parts are connected by threads. The middle gap cavity between the two parts is mainly used to store the high-pressure turbid ring water mist. By using the box body and the filter screen, a pre-filtering effect can be achieved, and the water can be filtered to avoid clogging the dust suppression nozzle with impurities in the water.
[0011] 2. Through the first corrosion-resistant coating, the second corrosion-resistant coating and the corrosion-resistant layer, the present utility model uses a variety of corrosion-resistant materials, which can ensure that the gaps between various parts do not change due to corrosion and affect the dust removal effect. By using the high-strength layer, the nozzle body can have good strength, avoiding deformation of the nozzle body under the influence of external forces, and improving the service life. By using the timer controller and the alarm, an alarm can be issued regularly to remind the staff to replace and maintain the filter screen regularly. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the present utility model;
[0013] Figure 2 is a schematic front sectional structural diagram of the present utility model;
[0014] Figure 3 is a schematic structural diagram of the nozzle body of the present utility model.
[0015] In the figure: 1. Box body; 2. Connecting pipe; 3. Dust suppression water mist channel; 4. Shell; 5. Nozzle body; 501. First corrosion-resistant coating; 502. Second corrosion-resistant coating; 503. Corrosion-resistant layer; 504. High-strength layer; 6. Water mist spray holes; 7. Filter tank; 8. Slide groove; 9. Timer controller; 10. Alarm; 11. Filter screen; 12. Connecting screw. Detailed implementation manners
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an independent or selectively mutually exclusive embodiment with other embodiments.
[0018] Embodiment 1:
[0019] Please refer to Figures 1 - 3 As shown in the figure, the present utility model provides a dust suppression nozzle for a high-speed wire rod rolling mill, which includes a box body 1 and a nozzle body 5. A dust suppression water mist channel 3 is fixedly connected to the bottom of the box body 1. A shell 4 is fixedly connected to the bottom of the dust suppression water mist channel 3. A connecting screw rod 12 is fixedly connected to the top of the nozzle body 5. The connecting screw rod 12 is threadedly connected to the inner cavity of the dust suppression water mist channel 3. A water mist spray hole 6 is opened on the nozzle body 5. A filter groove 7 is opened in the inner cavity of the box body 1. Sliding grooves 8 are opened on both the left and right sides of the inner cavity of the filter groove 7. A filter net 11 is movably connected to the inner cavity of the filter groove 7 through the sliding grooves 8.
[0020] Through the dust suppression water mist channel 3, the nozzle body 5, the water mist spray hole 6 and the connecting screw rod 12, the dust suppression nozzle can be formed, and the red smoke dust generated by the rolled piece during the production process can be dissolved in the high-pressure turbid ring water mist. The dust suppression nozzle is divided into upper and lower parts, and the two parts are connected by threads. The intermediate gap cavity between the two parts is mainly used to store the high-pressure turbid ring water mist. By using the box body 1 and the filter net 11, a pre-filtering effect can be achieved, and the water can be filtered to avoid clogging the dust suppression nozzle with impurities in the water.
[0021] Embodiment 2:
[0022] On the basis of Embodiment 1, the present utility model is as Figures 1 - 3As shown in the figure, it is disclosed that the nozzle body 5 includes a first corrosion-resistant coating 501, a second corrosion-resistant coating 502, a corrosion-resistant layer 503, and a high-strength layer 504. The first corrosion-resistant coating 501 is a polyurethane coating, the second corrosion-resistant coating 502 is an epoxy resin coating, the corrosion-resistant layer 503 is 2Cr13 stainless steel, and the high-strength layer 504 is tungsten carbide. The first corrosion-resistant coating 501 is coated on the outside of the second corrosion-resistant coating 502, the second corrosion-resistant coating 502 is coated on the outside of the corrosion-resistant layer 503, and the corrosion-resistant layer 503 is located on the outside of the high-strength layer 504. A connecting pipe 2 is fixedly connected to the top of the inner cavity of the filter tank 7, and the other end of the connecting pipe 2 is fixedly connected to an external water supply pipe. A timer controller 9 is fixedly connected to the middle of the right side of the box body 1, and an alarm 10 is fixedly connected to the lower part of the right side of the box body 1. The output end of the timer controller 9 is electrically connected to the input end of the alarm 10.
[0023] In this technical solution, through the first corrosion-resistant coating 501, the second corrosion-resistant coating 502, and the corrosion-resistant layer 503, a variety of corrosion-resistant materials are used, which can ensure that the gaps between various parts do not change due to corrosion and affect the dust removal effect. By using the high-strength layer 504, the nozzle body 5 can have good strength, avoid deformation of the nozzle body 5 under the influence of external forces, and improve the service life. By using the timer controller 9 and the alarm 10, an alarm can be issued regularly to remind the staff to replace and maintain the filter screen 11 regularly.
[0024] The working principle of the present utility model is as follows: Through the dust suppression water mist channel 3, the nozzle body 5, the water mist spray holes 6, and the connecting screw 12, a dust suppression nozzle can be formed, which can dissolve the red smoke dust generated by the rolled piece during the production process in the high-pressure turbid ring water mist. The dust suppression nozzle is divided into upper and lower parts, and the two parts are connected by threads. The intermediate gap cavity between the two parts is mainly used to store the high-pressure turbid ring water mist. By using the box body 1 and the filter screen 11, a pre-filtering effect can be achieved, and the water can be filtered to avoid blockage of the dust suppression nozzle by impurities in the water. Through the first corrosion-resistant coating 501, the second corrosion-resistant coating 502, and the corrosion-resistant layer 503, a variety of corrosion-resistant materials are used, which can ensure that the gaps between various parts do not change due to corrosion and affect the dust removal effect. By using the high-strength layer 504, the nozzle body 5 can have good strength, avoid deformation of the nozzle body 5 under the influence of external forces, and improve the service life. By using the timer controller 9 and the alarm 10, an alarm can be issued regularly to remind the staff to replace and maintain the filter screen 11 regularly.
[0025] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the positions of the elements may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0026] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.
Claims
1. A dust suppression nozzle for a high-speed wire rod rolling mill, comprising a box body (1) and a nozzle body (5), characterized in that: The bottom of the box body (1) is fixedly connected with a dust suppression water mist channel (3). The bottom of the dust suppression water mist channel (3) is fixedly connected with a shell (4). The top of the nozzle body (5) is fixedly connected with a connecting screw rod (12). The connecting screw rod (12) is threadedly connected with the inner cavity of the dust suppression water mist channel (3). The nozzle body (5) is provided with water mist spray holes (6). The inner cavity of the box body (1) is provided with a filter groove (7). Both the left and right sides of the inner cavity of the filter groove (7) are provided with sliding grooves (8). The inner cavity of the filter groove (7) is movably connected with a filter net (11) through the sliding grooves (8).
2. The dust suppression nozzle for high-speed wire rod rolling mill according to claim 1, wherein: The nozzle body (5) includes a first corrosion-resistant coating (501), a second corrosion-resistant coating (502), a corrosion-resistant layer (503) and a high-strength layer (504). The first corrosion-resistant coating (501) is polyurethane paint. The second corrosion-resistant coating (502) is epoxy resin paint. The corrosion-resistant layer (503) is 2Cr13 stainless steel. The high-strength layer (504) is tungsten carbide.
3. The dust suppression nozzle for a high-speed wire rod rolling mill according to claim 2, characterized in that: The first corrosion-resistant coating (501) is coated on the outside of the second corrosion-resistant coating (502). The second corrosion-resistant coating (502) is coated on the outside of the corrosion-resistant layer (503). The corrosion-resistant layer (503) is located on the outside of the high-strength layer (504).
4. The dust suppression nozzle for a high-speed wire rod rolling mill according to claim 1, characterized in that: The top of the inner cavity of the filter groove (7) is fixedly connected with a connecting pipe (2). The other end of the connecting pipe (2) is fixedly connected with an external water supply pipe.
5. The dust suppression nozzle for a high-speed wire rod rolling mill according to claim 1, characterized in that: The middle part on the right side of the box body (1) is fixedly connected with a timer controller (9). The lower part on the right side of the box body (1) is fixedly connected with an alarm (10). The output end of the timer controller (9) is electrically connected with the input end of the alarm (10).