Emulsifiable concentrate shearing and emulsifying mechanism

Abstract

The utility model discloses a missible oil shearing and emulsifying mechanism, and particularly relates to the technical field of missible oil production, the missible oil shearing and emulsifying mechanism comprises a pot body and a discharge port arranged at the port of the pot body; the water inlet pipe is fixedly arranged in the pot body and is provided with a plurality of nozzles; the motor is assembled on the port of the pot body, and a central shaft for blocking the nozzle is arranged on an output shaft of the motor in a sliding manner through a key groove; the opening is formed in the central shaft; and the shearing blades are arranged on the central shaft. According to the missible oil shearing and emulsifying mechanism, by utilizing the characteristic that the whole pot body is turned over by 180 degrees, the center shaft moves towards the direction close to the motor under the action of gravity to reach an open station, the nozzle is not blocked by the opening, the nozzle sprays water to the inner wall of the pot body for cleaning, and the water can be splashed onto the rotating shearing blades in the water spraying process to clean the shearing blades, so that the missible oil can be sheared and emulsified. Sewage generated after cleaning is collected towards the end opening along the inner wall of the pot body and is discharged from the discharging opening.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsifiable concentrate production, in particular to an emulsifiable concentrate shearing and emulsifying mechanism. Background Art

[0002] In the manufacturing process of high-viscosity emulsions, especially creams and emulsions, the dispersed particle size is usually large and air is mixed into the product during stirring. The too large particle size causes the emulsion to be unstable. Therefore, ultra-high-speed stirring is required to reduce the particle size.

[0003] Combined with the publication number CN211051264U and the publication date of July 21, 2020, a high-shear dispersion emulsifier is disclosed, including a bottom plate. A motor base is fixedly connected to the top of the bottom plate. A support column is fixedly connected to the top of the bottom plate and on one side of the motor base. A motor is fixedly connected to the top of the motor base. The top end of the support column is fixedly connected with a housing. A cleaning device is arranged at the bottom of the outer surface of the housing. A shock-absorbing device is arranged on one side of the bottom of the bottom plate. A non-slip base is fixedly connected to the bottom of the shock-absorbing device. A stator is fixedly connected to the top of the inner surface of the housing. A rotor is arranged on one side of the housing.

[0004] In the prior art including the above patent, the water outlet pipes of the cleaning device are concentrated on one side of the housing, making it difficult to clean the stirring blade (i.e., the above-mentioned rotor). There are often many adhesives on the stirring blade, and if not cleaned thoroughly, it may cause pollution. Content of the Utility Model

[0005] The purpose of the utility model is to provide an emulsifiable concentrate shearing and emulsifying mechanism to solve the above problems.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An emulsifiable concentrate shearing and emulsifying mechanism, including a pot body and a discharge port arranged at its port;

[0007] A water inlet pipe fixedly arranged in the pot body, on which a plurality of nozzles are opened;

[0008] A motor assembled on the port of the pot body, and a central shaft for blocking the nozzles is slidably arranged on its output shaft through a keyway;

[0009] An open port opened on the central shaft, and there is an open working position in the sliding stroke of the central shaft so that the open port corresponds to the nozzle;

[0010] Shearing blades arranged on the central shaft.

[0011] Preferably, a homogenizer inserted and matched with the central shaft is rotatably arranged at the bottom of the inner wall of the motor.

[0012] Preferably, a water inlet chamber is fixedly arranged on the homogenizer, and the water inlet chamber is communicated with the water inlet pipe and is rotatably arranged relative to the water inlet pipe.

[0013] Preferably, a plurality of atomizing nozzles are arranged on the water inlet chamber.

[0014] Preferably, the shearing blades are rotatably arranged relative to the central axis.

[0015] Preferably, a first bevel gear is fixedly arranged on the water inlet pipe, and a second bevel gear which can be meshed and driven with the first bevel gear is fixedly arranged at the end of the shearing blade.

[0016] In the above technical solution, an emulsifiable concentrate shearing and emulsifying mechanism provided by the present utility model has the following beneficial effects: by utilizing the characteristic that the whole pot body is turned over 180°, the central axis moves towards the direction close to the motor under the action of gravity, reaching the open working position, the open end no longer blocks the nozzle, and the nozzle sprays water towards the inner wall of the pot body for cleaning. And during the water spraying process, the water will splash onto the rotating shearing blades to clean the shearing blades. The sewage after cleaning gathers along the inner wall of the pot body towards the port and is discharged from the discharge port. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model, and those of ordinary skill in the art can also obtain other drawings according to these drawings.

[0018] Figure 1 It is the overall three-dimensional schematic diagram provided by the embodiment of the present utility model;

[0019] Figure 2 It is the sectional view of the inside of the pot body provided by the embodiment of the present utility model;

[0020] Figure 3 It is the schematic diagram of the structure of the central axis and the shearing blades provided by the embodiment of the present utility model;

[0021] Figure 4 It is the schematic diagram of the structure of the water inlet pipe and the nozzle provided by the embodiment of the present utility model.

[0022] Explanation of the Reference Numerals in the Drawings:

[0023] 1. Pot body; 11. Homogenizer; 12. Water inlet pipe; 13. Water inlet chamber; 15. First bevel gear; 16. Nozzle; 2. Discharge port; 3. Motor; 31. Sleeve shaft; 32. Central axis; 33. Shearing blades; 34. Second bevel gear; 35. Open end. Detailed Description of the Embodiments

[0024] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] As Figures 1-4 shown, an emulsifiable concentrate shearing and emulsifying mechanism includes a pot body 1 and a discharge port 2 provided at its port.

[0026] A water inlet pipe 12 fixedly arranged in the pot body 1, on which a plurality of nozzles 16 are provided.

[0027] A motor 3 assembled on the port of the pot body 1, and a central shaft 32 for blocking the nozzles 16 is slidably arranged on the output shaft thereof through a keyway.

[0028] An open port 35 opened on the central shaft 32, and there is an open working position in the sliding stroke of the central shaft 32 so that the open port 35 corresponds to the nozzles 16.

[0029] Shearing blades 33 arranged on the central shaft 32.

[0030] Specifically, the pot body 1 is a tilting and reversible pot. When discharging materials, the pot body 1 needs to be turned over 180° as a whole so that the internal materials are concentrated at the port and poured out from the discharge port 2.

[0031] Furthermore, when shearing and emulsifying the raw materials, the port of the pot body 1 is upward, which is the initial state of the pot body 1 at this time. Pour the raw materials into the port, assemble the motor 3 on the port, start the motor 3. A sleeve shaft 31 is fixedly arranged on the output shaft of the motor 3, and a central shaft 32 is slidably arranged in the middle of the sleeve shaft 31 through a keyway. The central shaft 32 rotates and drives a plurality of shearing blades 33 to rotate and stir. Then the pot body 1 is turned over 180° to pour out the raw materials, so that the port is downward and the motor 3 is turned to the lower part, so that the central shaft 32 moves in the direction close to the motor 3 under the action of gravity and reaches the open working position. The plurality of open ports 35 opened on the central shaft 32 correspond to the positions of the nozzles 16, and the open ports 35 no longer block the nozzles 16. Then water is passed into the water inlet pipe 12, and the motor 3 is started again. The nozzles 16 spray water on the inner wall of the pot body 1, and at the same time, the shearing blades 33 are driven by the output shaft of the motor 3 to rotate and scrape the inner wall of the pot body 1. Since the water inlet pipe 12 is fixedly arranged and the shearing blades 33 rotate relative to the water inlet pipe 12, the water sprayed by the nozzles 16 will splash onto the rotating shearing blades 33 to clean the shearing blades 33. The cleaned sewage converges along the inner wall of the pot body 1 towards the port and is discharged from the discharge port 2.

[0032] In the above technology, by utilizing the characteristic that the whole pot body 1 is turned over by 180°, the central shaft 32 moves towards the direction close to the motor 3 under the action of gravity, reaching the open working position. The nozzle 16 is no longer blocked at the open port 35, and the nozzle 16 sprays water onto the inner wall of the pot body 1 for cleaning. During the water spraying process, the water will splash onto the rotating shearing blades 33 to clean the shearing blades 33. The sewage after cleaning gathers along the inner wall of the pot body 1 towards the port and is discharged from the discharge port 2.

[0033] As a further embodiment provided by the present utility model, a homogenizer 11 that can be inserted and matched with the central shaft 32 is rotatably arranged at the bottom of the inner wall of the motor 3.

[0034] Specifically, when the port of the pot body 1 is upward in the initial state, the central shaft 32 is inserted into the homogenizer 11 under the action of gravity. The output shaft of the motor 3 outputs torque to drive the central shaft 32 to rotate, thereby driving the homogenizer 11 to rotate and stir, further shearing the material and improving the cutting efficiency. After the pot body 1 is turned over, the homogenizer 11 and the central shaft 32 maintain an inserted relationship. At this time, the impurities adhered to the homogenizer 11 fall under the action of gravity and rotate with the rotation of the central shaft 32, throwing off the impurities, which plays a role in cleaning the homogenizer 11.

[0035] As a further embodiment provided by the present utility model, a water inlet cavity 13 is fixedly arranged on the homogenizer 11, and the water inlet cavity 13 is communicated with the water inlet pipe 12 and is rotatably arranged relative to the water inlet pipe 12.

[0036] Specifically, a plurality of atomizing nozzles are arranged on the water inlet cavity 13, and some of the atomizing nozzles point to the inside of the homogenizer 11. When the port of the pot body 1 is downward, the output shaft of the motor 3 drives the central shaft 32 to rotate, thereby driving the homogenizer 11 and the water inlet cavity 13 to rotate. The plurality of atomizing nozzles on the water inlet cavity 13 rotate accordingly and spray the atomized liquid into the pot body 1 to moisten the homogenizer 11, making the cleaning effect better when it rotates. At the same time, the overall humidity inside is enhanced, and the tiny liquid droplets are more easily soluble with the impurities, improving the cleaning efficiency inside the pot body 1.

[0037] As a further embodiment provided by the present utility model, a first bevel gear 15 is fixedly arranged on the water inlet pipe 12, and a second bevel gear 34 that can be meshed and driven with the first bevel gear 15 is fixedly arranged at the end of the shearing blade 33.

[0038] Specifically, in the initial state of the pot body 1, the second bevel gear 34 is in close contact with and meshes with the first bevel gear 15 under the action of gravity. When the motor 3 is started to drive the central shaft 32 to rotate, at this time, the central shaft 32 rotates relative to the water inlet pipe 12, causing the first bevel gear 15 to rotate relative to the second bevel gear 34, and through the gear meshing transmission, the second bevel gear 34 rotates, thereby driving the shear blade 33 to rotate, realizing the self-rotation of the shear blade 33 when it is driven by the central shaft 32 to rotate, improving the shearing efficiency. After the pot body 1 is turned over, the central shaft 32 moves closer to the motor 3 under the action of gravity, so that the first bevel gear 15 is disengaged from the second bevel gear 34 and no longer meshes. At this time, the shear blade 33 is only driven by the central shaft 32 to rotate and no longer rotates self, ensuring that the shear blade 33 is not insufficiently wetted due to self-rotation when being flushed by the nozzle 16 with water, and prolonging the contact time between the liquid droplets and the shear blade 33.

[0039] Working principle: When shearing and emulsifying raw materials, the port of the pot body 1 is facing upwards, which is the initial state of the pot body 1 at this time. Raw materials are poured into the port, the motor 3 is assembled on the port, and the motor 3 is started. A sleeve shaft 31 is fixedly arranged on the output shaft of the motor 3. A central shaft 32 is slidably arranged in the middle of the sleeve shaft 31 through a keyway. The second bevel gear 34 is in close contact with and meshes with the first bevel gear 15 under the action of gravity. When the motor 3 is started to drive the central shaft 32 to rotate, at this time, the central shaft 32 rotates relative to the water inlet pipe 12, causing the first bevel gear 15 to rotate relative to the second bevel gear 34, and the second bevel gear 34 is rotated through gear meshing transmission, thereby driving the shearing blade 33 to rotate, realizing the self-rotation of the shearing blade 33 when driven by the central shaft 32 to rotate, improving the shearing efficiency, and driving the homogenizer 11 to rotate and stir to further shear the material. Subsequently, the pot body 1 is flipped 180° to pour out the raw materials, making the port face downwards, and the motor 3 is flipped to the lower side, so that the central shaft 32 moves towards the direction close to the motor 3 under the action of gravity, reaching the open working position. A plurality of openings 35 formed on the central shaft 32 correspond to the positions of the nozzles 16, and the openings 35 no longer block the nozzles 16. Subsequently, water is introduced into the water inlet pipe 12, and the nozzles 16 spray water on the inner wall of the pot body 1. The motor 3 is started again, and the central shaft 32 approaches the motor 3 under the action of gravity, so that the first bevel gear 15 is disengaged from the second bevel gear 34 and no longer meshes. At this time, the shearing blade 33 is only driven to rotate by the central shaft 32 and no longer rotates self. The homogenizer 11 maintains a plug-in relationship with the central shaft 32. At this time, the impurities adhered to the homogenizer 11 fall under the action of gravity and rotate with the rotation of the central shaft 32. A plurality of atomizing nozzles on the water inlet cavity 13 rotate accordingly and spray the atomized liquid into the pot body 1 to moisten the homogenizer 11, making the cleaning effect better when it rotates, while enhancing the overall humidity inside, and the tiny liquid droplets are more likely to dissolve with the impurities, improving the cleaning efficiency inside the pot body 1. The shearing blade 33 rotates and rubs against the inner wall of the pot body 1, and the water sprayed by the nozzles 16 will splash onto the rotating shearing blade 33 to clean the shearing blade 33. The sewage after cleaning gathers along the inner wall of the pot body 1 towards the port and is discharged from the discharge port 2.

[0040] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. An emulsifiable concentrate shearing and emulsifying mechanism, characterized in that, It includes a pot body (1) and a discharge port (2) provided at its port; A water inlet pipe (12) fixedly arranged in the pot body (1), on which a plurality of nozzles (16) are opened; A motor (3) assembled on the port of the pot body (1), and a central shaft (32) for blocking the nozzles (16) is slidably arranged on the output shaft thereof through a keyway; An open end (35) is opened on the central shaft (32), and there is an open working position in the sliding stroke of the central shaft (32) so that the open end (35) corresponds to the nozzles (16); Shearing blades (33) arranged on the central shaft (32).

2. The shear emulsification mechanism of an emulsifiable concentrate according to claim 1, characterized in that, A homogenizer (11) which is rotationally arranged at the bottom of the inner wall of the motor (3) and is inserted and matched with the central shaft (32) is provided.

3. The shear emulsification mechanism of an emulsifiable concentrate according to claim 2, wherein, An inlet water cavity (13) is fixedly arranged on the homogenizer (11), and the inlet water cavity (13) is communicated with the water inlet pipe (12) and is rotationally arranged relative to the water inlet pipe (12).

4. The shear emulsification mechanism of an emulsifiable concentrate according to claim 3, characterized in that, A plurality of atomizing nozzles are arranged on the inlet water cavity (13).

5. A shear emulsification mechanism for an emulsifiable concentrate according to claim 1, characterized in that, The shearing blades (33) are rotationally arranged relative to the central shaft (32).

6. The shear emulsification mechanism of an emulsifiable concentrate according to claim 5, characterized in that, A first bevel gear (15) is fixedly arranged on the water inlet pipe (12), and a second bevel gear (34) which can be meshed and driven with the first bevel gear (15) is fixedly arranged at the end of the shearing blade (33).

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