Automatic deslagging device for reaction kettle

Abstract

The utility model relates to the technical field of deslagging devices, and discloses an automatic deslagging device for a reaction kettle, which comprises a reaction barrel, the top of the reaction barrel is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with a cleaning assembly. The cleaning assembly is arranged in the reaction barrel, the bottom of the reaction barrel is fixedly connected with a machine box, the bottom of the machine box is fixedly connected with a supporting frame, a drainage disc is arranged in the machine box, the bottom of the drainage disc is fixedly connected with a guide pipe, and the bottom of the guide pipe is fixedly connected with a conveying cylinder. And one side of the bottom of the conveying cylinder is fixedly connected with a first slag discharging opening. According to the device, the cleaning assembly, the conveying barrel, the grinding frame and the like are matched with one another, so that the slag discharged from the reaction kettle is classified and collected, subsequent recycling is facilitated, and resource waste and environmental pollution are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of slag discharging devices, in particular to an automatic slag discharging device for a reaction kettle. Background Technique

[0002] A reaction kettle is a device widely used in industries such as chemical engineering, medicine, and food, and is used for chemical reactions, physical reactions, mixing, dissolving and other processes. The automatic slag discharging device of the reaction kettle is very important in industrial production, especially in the continuous production process, which can improve efficiency, reduce manual operation, lower labor intensity, and improve the safety of slag discharging;

[0003] The automatic slag discharging device for a reaction kettle generally includes a housing, a transmission shaft, a slag discharging port, a baffle, a slag discharging box and other parts. In actual application, the automatic slag discharging device for a reaction kettle can be customized according to specific process requirements and operating conditions to meet the needs in different scenarios;

[0004] In the traditional reaction kettle, there are some unreacted materials in the waste slag generated after the reaction is completed. Direct discharging will cause waste of resources and environmental pollution. Therefore, an automatic slag discharging device for a reaction kettle is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an automatic slag discharging device for a reaction kettle, aiming to improve the problem of classifying and collecting the waste slag and waste liquid generated in the reaction kettle in the prior art, which is convenient for subsequent recycling and reuse.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An automatic slag discharging device for a reaction kettle, including a reaction barrel, a first motor is fixedly connected to the top of the reaction barrel, an output end of the first motor is fixedly connected to a cleaning component, the cleaning component is arranged inside the reaction barrel, a machine box is fixedly connected to the bottom of the reaction barrel, a support frame is fixedly connected to the bottom of the machine box, a drainage tray is arranged inside the machine box, a guiding pipe is fixedly connected to the bottom of the drainage tray, a conveying cylinder is fixedly connected to the bottom of the guiding pipe, a first slag discharging port is fixedly connected to one side of the bottom of the conveying cylinder, a grinding component is arranged at the bottom of the first slag discharging port, a first slag storage bin is fixedly connected to the bottom of the grinding component, a first collection box is arranged inside the first slag storage bin, a second slag discharging port is fixedly connected to the other side of the bottom of the conveying cylinder, a second slag storage bin is fixedly connected to the bottom of the second slag discharging port, and a second collection box is arranged inside the second slag storage bin;

[0008] As a further description of the above technical solution:

[0009] The cleaning assembly comprises a rotating shaft, the rotating shaft is fixedly connected to the output end of the first motor, a connecting plate is fixedly connected to the side wall of the rotating shaft, a scraper is fixedly connected to the side wall of the connecting plate, and the scraper is in contact with the inner wall of the reaction barrel;

[0010] As a further description of the above technical solution:

[0011] A spiral shaft is arranged inside the conveying cylinder, a spiral blade is arranged on the side wall of the spiral shaft, and a filter hole is opened inside the spiral blade;

[0012] As a further description of the above technical solution:

[0013] The outer wall of the conveying cylinder is provided with a second motor, and the output end of the second motor is fixedly connected to the spiral shaft;

[0014] As a further description of the above technical solution:

[0015] A fixing plate is fixedly connected to the side wall of the conveying cylinder, and a first slag storage bin is fixedly connected to the bottom of the fixing plate;

[0016] As a further description of the above technical solution:

[0017] The grinding assembly comprises a grinding frame, the bottom of which is fixedly connected to the inside of the first slag storage bin, the inside of the grinding frame is rotatably connected to a rotating rod, the side wall of the rotating rod is fixedly connected to a gear, the gear is arranged on the outside of the grinding frame, and the gears are meshed with each other;

[0018] As a further description of the above technical solution:

[0019] A third motor is provided on the top of the first slag storage bin, the output end of the third motor is fixedly connected to a rotating rod on one side, a grinding rod is fixedly connected to the side wall of the rotating rod, and the grinding rods are engaged with each other;

[0020] As a further description of the above technical solution:

[0021] The side wall of the reaction barrel is fixedly connected with a hopper, and the side wall of the chassis is provided with an outlet window.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present utility model, the first motor drives the scraper in the cleaning component to rotate, so as to clean the waste residue adhering to the inner wall of the reaction barrel more deeply, making the waste residue in the kettle enter the conveying cylinder more fully. The conveying cylinder is in an inclined state. The second motor drives the spiral blade in the conveying cylinder to rotate, which will cause the waste residue in the machine to move upward. The waste liquid will move downward due to the filter holes and weight on the blade, thus realizing solid-liquid separation. The solid and liquid respectively fall into the fixed collection box, so as to realize the effect of classifying and collecting the waste residue and waste liquid generated after the reaction of the reaction kettle.

[0024] 2. In the present utility model, when the waste residue falls into the collection box, it needs to pass through the grinding frame first. The output end of the third motor is connected to the gear to drive the gear to rotate. The rotation of the gear will drive the connecting rod to make the grinding rods in the grinding frame rotate simultaneously. By using the interaction between the gears and the interlocking between the grinding rods, the waste residue is ground. The ground waste residue is not only beneficial for collection but also convenient for subsequent reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of an automatic slag discharging device for a reaction kettle proposed by the present utility model;

[0026] Figure 2 is a structural schematic diagram of the chassis of an automatic slag discharging device for a reaction kettle proposed by the present utility model;

[0027] Figure 3 is a structural schematic diagram of the conveying cylinder of an automatic slag discharging device for a reaction kettle proposed by the present utility model;

[0028] Figure 4 is a structural schematic diagram of the grinding frame of an automatic slag discharging device for a reaction kettle proposed by the present utility model.

[0029] LEGEND DESCRIPTION:

[0030] 1. Reaction barrel; 2. First motor; 3. Chassis; 4. Discharge window; 5. Support frame; 6. Feeding hopper; 7. Rotating shaft; 8. Connecting plate; 9. Scraper; 10. Drainage plate; 11. Guide pipe; 12. Conveying cylinder; 13. Fixed plate; 14. First slag discharge port; 15. Second slag discharge port; 16. Second slag storage bin; 17. First slag storage bin; 18. Second motor; 19. Spiral shaft; 20. Spiral blade; 21. Third motor; 22. Gear; 23. Rotating rod; 24. Grinding rod; 25. Second collection box; 26. First collection box; 27. Grinding frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Referring to Figures 1-3 , an embodiment provided by the present invention: an automatic slag discharging device for a reaction kettle, including a reaction barrel 1, a first motor 2 is fixedly connected to the top of the reaction barrel 1, an output end of the first motor 2 is fixedly connected to a cleaning component, the cleaning component is arranged inside the reaction barrel 1, a chassis 3 is fixedly connected to the bottom of the reaction barrel 1, a support frame 5 is fixedly connected to the bottom of the chassis 3, a drainage tray 10 is arranged inside the chassis 3, a guiding pipe 11 is fixedly connected to the bottom of the drainage tray 10, a conveying cylinder 12 is fixedly connected to the bottom of the guiding pipe 11, a first slag discharging port 14 is fixedly connected to one side of the bottom of the conveying cylinder 12, a grinding component is arranged at the bottom of the first slag discharging port 14, a first slag storage bin 17 is fixedly connected to the bottom of the grinding component, a first collection box 26 is arranged inside the first slag storage bin 17, a second slag discharging port 15 is fixedly connected to the other side of the bottom of the conveying cylinder 12, a second slag storage bin 16 is fixedly connected to the bottom of the second slag discharging port 15, and a second collection box 25 is arranged inside the second slag storage bin 16.

[0033] After the reaction materials and reaction liquid are introduced into the reaction barrel 1 through the feeding hopper 6 and the reaction ends, the first motor 2 is started. The first motor 2 drives the rotating shaft 7 to make the connecting plate 8 drive the scraper 9 to perform scraping operations on the inner wall of the reaction barrel 1 at an appropriate speed, further ensuring that all the attachments that have not been fully reacted are completely scraped off. The scraped attachments and the mixture of waste residues and waste liquid then flow into the inclined conveying cylinder 12. The unique feature of the conveying cylinder 12 lies in its built-in spiral blade 20, and the filter holes opened thereon become the key to solid-liquid separation. When the second motor 18 is started, the spiral blade 20 starts to rotate, and its powerful pushing force pushes the waste residues along the barrel wall to the first slag discharging port 14, realizing the automatic discharge of the waste residues. The waste liquid, on the other hand, cleverly passes through the filter holes and, using the gravity, smoothly flows along the inclined angle of the conveying cylinder 12 and accumulates in the second collection box 25, realizing the automatic classification collection and treatment of the reaction products, and improving the production efficiency and product quality.

[0034] Referring to Figures 3-4, a spiral shaft 19 is arranged inside the conveying cylinder 12, spiral blades 20 are arranged on the side wall of the spiral shaft 19, filter holes are formed inside the spiral blades 20, a second motor 18 is arranged on the outer wall of the conveying cylinder 12, the output end of the second motor 18 is fixedly connected to the spiral shaft 19, a fixing plate 13 is fixedly connected to the side wall of the conveying cylinder 12, a first slag storage bin 17 is fixedly connected to the bottom of the fixing plate 13, the grinding assembly includes a grinding frame 27, the bottom of the grinding frame 27 is fixedly connected inside the first slag storage bin 17, a rotating rod 23 is rotatably connected inside the grinding frame 27, a gear 22 is fixedly connected to the side wall of the rotating rod 23, the gear 22 is arranged outside the grinding frame 27, the gears 22 are meshed with each other, a third motor 21 is arranged on the top of the first slag storage bin 17, the output end of the third motor 21 is fixedly connected to one side rotating rod 23, a grinding rod 24 is fixedly connected to the side wall of the rotating rod 23, the grinding rods 24 are engaged with each other, a feeding hopper 6 is fixedly connected to the side wall of the reaction barrel 1, an object outlet window 4 is arranged on the side wall of the machine box 3, the arrangement of the object outlet window 4 facilitates the subsequent taking, placing and replacement of the collected waste residues and waste liquids, providing convenience for the follow-up.

[0035] Working principle: After the reaction materials and reaction liquid enter the reaction barrel 1 through the feeding hopper 6 and the reaction is completed, the first motor 2 is started. The first motor 2 will drive the scraper 9 to rotate through the rotating shaft 7 to scrape off some unreacted attachments on the inner wall of the reaction barrel 1. The scraped attachments, waste residues and waste liquids enter the conveying cylinder 12. The conveying cylinder 12 is inclined and the spiral blades 20 are provided with filter holes. The second motor 18 is started, and the spiral blades 20 in the conveying cylinder 12 will convey the waste residues to the first slag discharge port 14 for discharge, and the waste liquid will pass through the filter holes and enter the second collection box 25 from the second slag discharge port 15 by gravity.

[0036] When the attachments and waste residues are discharged from the first slag discharge port 14, they will pass through the grinding frame 27. The third motor 21 is started to drive the gears 22 to rotate the grinding rods 24 to grind the attachments. After grinding, they fall into the first collection box 26 in the first slag storage bin 17 for collection. The taking, placing and replacement of the first collection box 26 and the second collection box 25 can be provided through the object outlet window 4 on the machine box 3.

[0037] When the attachments and waste residues slowly move to the first slag discharge port 14, they are guided to the grinding frame 27. With the start of the third motor 21, the third motor 21 drives the gears 22, and the meshing between the gears 22 drives the grinding rods 24 to rotate at a stable and efficient speed to achieve the grinding effect on the waste residues. They fall into the first slag storage bin 17 and are collected by the first collection box 26. The equipment is provided with an object outlet window 4, so that the subsequent taking, placing and replacement of the first collection box 26 and the second collection box 25 can be easily completed without opening the entire machine box 3, which not only improves the work efficiency, but also provides convenience for the subsequent treatment of the waste residues and waste liquids.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic slag discharging device for a reaction kettle, comprising a reaction barrel (1), characterized in that: A first motor (2) is fixedly connected to the top of the reaction barrel (1). The output end of the first motor (2) is fixedly connected to a cleaning component, and the cleaning component is arranged inside the reaction barrel (1). A chassis (3) is fixedly connected to the bottom of the reaction barrel (1), and a support frame (5) is fixedly connected to the bottom of the chassis (3). A drainage tray (10) is arranged inside the chassis (3). A guiding pipe (11) is fixedly connected to the bottom of the drainage tray (10), and a conveying cylinder (12) is fixedly connected to the bottom of the guiding pipe (11). A first slag discharge port (14) is fixedly connected to one side of the bottom of the conveying cylinder (12), and a grinding component is arranged at the bottom of the first slag discharge port (14). A first slag storage bin (17) is fixedly connected to the bottom of the grinding component, and a first collection box (26) is arranged inside the first slag storage bin (17). A second slag discharge port (15) is fixedly connected to the other side of the bottom of the conveying cylinder (12), and a second slag storage bin (16) is fixedly connected to the bottom of the second slag discharge port (15). A second collection box (25) is arranged inside the second slag storage bin (16).

2. The automatic slag discharging device for a reactor according to claim 1, wherein: The cleaning component includes a rotating shaft (7), the rotating shaft (7) is fixedly connected to the output end of the first motor (2), a connecting plate (8) is fixedly connected to the side wall of the rotating shaft (7), a scraping plate (9) is fixedly connected to the side wall of the connecting plate (8), and the scraping plate (9) is in contact with the inner wall of the reaction barrel (1).

3. The automatic slag discharging device for a reaction kettle according to claim 1, wherein: A spiral shaft (19) is arranged inside the conveying cylinder (12), spiral blades (20) are arranged on the side wall of the spiral shaft (19), and filter holes are formed inside the spiral blades (20).

4. The automatic slag discharging device for a reactor according to claim 3, characterized in that: A second motor (18) is arranged on the outer wall of the conveying cylinder (12), and the output end of the second motor (18) is fixedly connected to the spiral shaft (19).

5. The automatic slag discharging device for a reactor according to claim 3, characterized in that: A fixing plate (13) is fixedly connected to the side wall of the conveying cylinder (12), and a first slag storage bin (17) is fixedly connected to the bottom of the fixing plate (13).

6. The automatic slag discharging device for a reactor according to claim 1, characterized in that: The grinding component includes a grinding frame (27), the bottom of the grinding frame (27) is fixedly connected inside the first slag storage bin (17), a rotating rod (23) is rotatably connected inside the grinding frame (27), a gear (22) is fixedly connected to the side wall of the rotating rod (23), the gear (22) is arranged outside the grinding frame (27), and the gears (22) are meshed with each other.

7. The automatic slag discharging device for a reactor according to claim 6, wherein: A third motor (21) is arranged on the top of the first slag storage bin (17), the output end of the third motor (21) is fixedly connected to one side rotating rod (23), and a grinding rod (24) is fixedly connected to the side wall of the rotating rod (23), and the grinding rods (24) are engaged with each other.

8. The automatic slag discharging device for a reactor according to claim 1, characterized in that: A feeding hopper (6) is fixedly connected to the side wall of the reaction barrel (1), and an object outlet window (4) is arranged on the side wall of the chassis (3).

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