Die laser cleaning equipment

Abstract

The utility model relates to mold laser cleaning equipment applied to the field of mold production and processing, which comprises a bottom plate, a frame fixedly connected to the upper end of the bottom plate, a plurality of supporting seats fixedly connected to the lower end of the bottom plate, an operating machine and an operating table placed at the upper end of the bottom plate, and a motor fixedly connected to the lower end of the operating table. The output end of the motor movably penetrates through the operation table and is fixedly connected with a driving gear, the middle of the lower end of the operation table is fixedly connected with a bearing seat, a driven gear is arranged above the operation table, the lower end of the driven gear movably penetrates through the operation table and fixedly penetrates into the bearing seat, and the driving gear is meshed with the driven gear. Except for electric energy consumption, no other consumed materials exist, so that the cleaning mode is green, and the environment cannot be polluted; laser cleaning only ablates a coating on the surface of the die, so that damage to a base material of the die is effectively avoided, and the situation that the die is replaced due to the fact that the size of the die does not meet the requirement is effectively reduced.

Description

Technical Field

[0001] The utility model relates to a cleaning device, in particular to a die laser cleaning device applied to the field of die production and processing. Background Art

[0002] The coating on the die plays an important role in protecting and improving the surface performance of the die, such as providing functions of anti-wear, anti-adhesion and anti-corrosion. When part of the coating falls off, it is necessary to remove the coating on the die surface. Most of the existing die cleaning devices use the process of sand blasting and grinding to remove the coating on the die.

[0003] When removing the coating on the die, a large amount of sand blasting materials are consumed, which means a large investment in cost and continuous investment. At the same time, through sand blasting and grinding, the die will be damaged. After multiple sand blastings, the die will be scrapped because the size does not meet the requirements, which is another cost investment. Summary of the Utility Model

[0004] Aiming at the above-mentioned prior art, the technical problem to be solved by the utility model is that most of the existing die coating cleaning methods use the process of sand blasting and grinding to remove the coating on the die, which not only consumes a large amount of sand blasting materials, but also damages the die. After multiple sand blastings, the die will be scrapped because the size does not meet the requirements.

[0005] To solve the above problems, the utility model provides a die laser cleaning device, which includes a bottom plate. A frame is fixedly connected to the upper end of the bottom plate, and a plurality of support seats are fixedly connected to the lower end of the bottom plate. An operating machine and an operating table are placed on the upper end of the bottom plate. A motor is fixedly connected to the lower end of the operating table. The output end of the motor movably penetrates through the operating table and is fixedly connected to a driving gear. A bearing seat is fixedly connected to the middle of the lower end of the operating table. A driven gear is arranged above the operating table. The lower end of the driven gear movably penetrates through the operating table and fixedly penetrates into the bearing seat. The driving gear meshes with the driven gear. A rotating fixture is fixedly connected to the upper end of the driven gear. A laser manipulator and a cylinder are fixedly connected to the surface of the frame. A laser body and a distance detection sensor are fixedly connected to the surface of the laser manipulator. A camera is fixedly connected to one end of the cylinder close to the laser manipulator. A die workpiece is placed on the upper end of the rotating fixture.

[0006] In the above die laser cleaning device, laser cleaning is adopted. Except for consuming electric energy, there is no other consumable material. It is a green cleaning method and will not cause pollution to the environment. Laser cleaning only ablates the coating on the die surface, thus effectively avoiding damage to the die base material and effectively reducing the situation of replacing the die due to the size of the die not meeting the requirements.

[0007] As a further improvement of the present application, the operating machine is located at the rear side of the operating table, and both the operating table and the operating machine are located within the frame. The included angle between the laser manipulator and the cylinder is ninety degrees, and the rotating fixture is located below the camera.

[0008] As a further improvement of the present application, the rotating fixture, the motor, the laser manipulator, the cylinder, the laser body, the distance detection sensor, and the camera are all signal-connected to the operating machine.

[0009] As a further improvement of the present application, the rotating fixture includes a support table and a clamping platform fixedly connected to the upper end of the support table. The support table is fixedly installed at the upper end of the driven gear. A plurality of electric push rods are also fixedly connected to the upper end of the support table. The ends of the plurality of electric push rods away from the support table are commonly fixedly connected to a clamping jaw, and a plurality of centering devices are fixedly connected to the inner wall of the clamping jaw.

[0010] As a supplement to the further improvement of the present application, the cross-section of the clamping jaw is a regular octagon, a square accommodation groove is opened at the upper end of the clamping jaw, and the upper end of the support table movably penetrates through the accommodation groove.

[0011] As another improvement of the present application, universal wheels are fixedly connected to the four corners of the lower end of the bottom plate. The support seat includes a mounting plate and a fixing plate fixedly connected to the upper end of the mounting plate. The inner sides of the fixing plate and the mounting plate are both fixedly connected to the outer surface of the bottom plate. A screw rod is threadedly penetrated through the upper end of the mounting plate, and a base is fixedly connected to the lower end of the screw rod.

[0012] In summary, during the actual application process, the clamping jaw of the rotating fixture descends to expose the platform, and then the mold workpiece to be cleaned is placed on the platform of the rotating fixture. Then the clamping jaw rises. After the clamping jaw rises to the designated position, the mold workpiece is centered by the centering device on the rotating fixture. Then the clamping jaw clamps and fixes the mold workpiece. Then the camera takes a picture of the mold workpiece, collects data and transmits the data to the laser manipulator. The laser manipulator moves the laser body to the set position through data analysis. Then the rotating fixture starts to rotate, and the laser body starts to work for cleaning. Laser cleaning is used during cleaning. Except for consuming electrical energy, there is no other consumable material. It is a green cleaning method and will not cause pollution to the environment; laser cleaning only ablates the coating on the surface of the mold, thus effectively avoiding damage to the mold base material and effectively reducing the situation of replacing the mold due to the mold size not meeting the requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the first embodiment of the present application;

[0014] Figure 2 It is a right view of the three-dimensional structure of the first embodiment of the present application;

[0015] Figure 3Front elevation view of the structure of the first embodiment of the present application;

[0016] Figure 4 Left side view of the structure of the first embodiment of the present application;

[0017] Figure 5 Front elevation view of the structure of the second embodiment of the present application;

[0018] Figure 6 Schematic diagram of the support base structure of the second embodiment of the present application.

[0019] Description of the reference numerals in the figure:

[0020] 1 Frame, 2 Rotary fixture, 201 Support table, 202 Electric push rod, 203 Jaw, 3 Laser manipulator, 4 Camera, 5 Detection sensor, 6 Laser body, 7 Mold workpiece, 8 Base plate, 9 Operating table, 10 Manipulator, 11 Driven gear, 12 Driving gear, 13 Motor, 14 Cylinder, 15 Support base, 16 Universal wheel. Specific embodiments

[0021] The following describes in detail the two embodiments of the present application with reference to the accompanying drawings.

[0022] The first embodiment:

[0023] Figure 1 and Figure 2Shown: A die laser cleaning device, including a bottom plate 8, a frame 1 is fixedly connected to the upper end of the bottom plate 8, a plurality of support seats 15 are fixedly connected to the lower end of the bottom plate 8, an operating machine 10 and an operating table 9 are placed on the upper end of the bottom plate 8, the operating machine 10 is located at the rear side of the operating table 9, and both the operating table 9 and the operating machine 10 are located within the frame 1. A laser manipulator 3 and a cylinder 14 are fixedly connected to the surface of the frame 1. Those skilled in the art can select a suitable model of the laser manipulator 3 according to actual needs, for example: FL-1000. Those skilled in the art can select a suitable model of the cylinder 14 according to actual needs, for example: SCD50x100-100-LB. The laser manipulator 3 moves the laser body 6 to a set position through data analysis. A laser body 6 and a distance detection sensor 5 are fixedly connected to the surface of the laser manipulator 3. Those skilled in the art can select a suitable model of the distance detection sensor 5 according to actual needs, for example: LUC1000. During the working process, the distance detection sensor 5 continuously detects the distance between the laser body 6 and the die workpiece 7, and adjusts the distance between the laser body 6 and the die workpiece 7 according to the uneven surface of the die workpiece 7. One end of the cylinder 14 close to the laser manipulator 3 is fixedly connected with a camera 4. The extension movement of the cylinder 14 can drive the camera 4 to move. The camera 4 can take pictures of the die workpiece 7, collect data and transmit the data to the laser manipulator 3. A die workpiece 7 is placed on the upper end of the rotary fixture 2. The cross-section of the jaw 203 is a regular octagon. A square receiving groove is opened at the upper end of the jaw 203. The upper end of the support table 201 movably penetrates through the receiving groove. The included angle between the laser manipulator 3 and the cylinder 14 is ninety degrees. The rotary fixture 2 is located below the camera 4. The rotary fixture 2, the motor 13, the laser manipulator 3, the cylinder 14, the laser body 6, the distance detection sensor 5 and the camera 4 are all signal-connected to the operating machine 10.

[0024] Figure 3 and Figure 4It is shown that a motor 13 is fixedly connected to the lower end of the operating table 9. Those skilled in the art can select a motor 13 of a suitable model according to actual needs. For example: Y2-63M1-2-0.18KW. The output end of the motor 13 movably penetrates through the operating table 9 and is fixedly connected to a driving gear 12. A bearing seat is fixedly connected to the middle of the lower end of the operating table 9. Above the operating table 9, there is a driven gear 11. The lower end of the driven gear 11 movably penetrates through the operating table 9 and fixedly penetrates into the bearing seat. The driving gear 12 meshes with the driven gear 11. The motor 13 can drive the driving gear to rotate, thereby driving the meshing driven gear 11 to rotate, and further causing the rotary fixture 2 to rotate. The upper end of the driven gear 11 is fixedly connected to a rotary fixture 2. The rotary fixture 2 includes a support platform 201 and a clamping platform fixedly connected to the upper end of the support platform 201. The support platform 201 is fixedly installed at the upper end of the driven gear 11. A plurality of electric push rods 202 are also fixedly connected to the upper end of the support platform 201. The ends of the plurality of electric push rods 202 away from the support platform 201 are commonly fixedly connected to a jaw 203. The activation of the electric push rod 202 can drive the jaw 203 to move up and down. A plurality of centering devices are fixedly connected to the inner wall of the jaw 203. After placing the mold workpiece 7 on the support platform 201, the mold workpiece 7 is clamped and limited by the plurality of centering devices. The centering device is a conventional structure and will not be elaborated here.

[0025] During use, the jaw 203 of the rotary fixture 2 descends to expose the platform. Then, the mold workpiece 7 to be cleaned is placed on the platform of the rotary fixture 2. Then, the jaw 203 ascends. After the jaw 203 ascends to a specified position, the mold workpiece 7 is centered by the centering device on the rotary fixture 2. Then, the jaw 203 clamps and fixes the mold workpiece 7. Then, the camera 4 takes a picture of the mold workpiece 7, collects data and transmits the data to the laser manipulator 3. The laser manipulator 3 moves the laser body 6 to a set position through data analysis. Then, the rotary fixture 2 starts to rotate, and the laser body 6 starts to work for cleaning. During the working process, the distance detection sensor 5 continuously detects the distance between the laser body 6 and the mold workpiece 7, and adjusts the distance between the laser body 6 and the mold workpiece 7 according to the unevenness of the surface of the mold workpiece 7 until the cleaning is completed. Using laser cleaning, except for consuming electric energy, there is no other consumable material, which is a green cleaning method, will not cause pollution to the environment, and at the same time effectively avoids damage to the mold base material, effectively reducing the situation of replacing the mold due to the mold size not meeting the requirements.

[0026] The second implementation mode:

[0027] Based on the first implementation mode, this implementation mode adds universal wheels 16, and the rest is the same as the first implementation mode.

[0028] Figure 5 and Figure 6It is shown that universal wheels 16 are fixedly connected to the four corners at the lower end of the bottom plate 8. The support base 15 includes a mounting plate and a fixing plate fixedly connected to the upper end of the mounting plate. The inner sides of the fixing plate and the mounting plate are fixedly connected to the outer surface of the bottom plate 8. A screw rod passes through the upper end of the mounting plate in a threaded manner, and a base is fixedly connected to the lower end of the screw rod.

[0029] During use, the cleaning device can be driven to move through the universal wheels 16, which is convenient for the staff to change the position of the cleaning device. After moving the device, the base can be made to fit the ground by rotating the screw rod to improve the stability of the device.

[0030] Combined with the current actual requirements, the above-mentioned implementation manner adopted in this application, the protection scope is not limited thereto. Within the scope of knowledge possessed by those skilled in the art, various changes made without departing from the concept of this application still fall within the protection scope of the present utility model.

Claims

1. A die laser cleaning device, comprising a bottom plate (8), characterized in that: A frame (1) is fixedly connected to the upper end of the bottom plate (8). A plurality of support seats (15) are fixedly connected to the lower end of the bottom plate (8). An operating machine (10) and an operating table (9) are placed on the upper end of the bottom plate (8). A motor (13) is fixedly connected to the lower end of the operating table (9). The output end of the motor (13) movably penetrates through the operating table (9) and is fixedly connected to a driving gear (12). A bearing seat is fixedly connected to the middle of the lower end of the operating table (9). A driven gear (11) is arranged above the operating table (9). The lower end of the driven gear (11) movably penetrates through the operating table (9) and is fixedly penetrated into the bearing seat. The driving gear (12) meshes with the driven gear (11). A rotary fixture (2) is fixedly connected to the upper end of the driven gear (11). A laser manipulator (3) and a cylinder (14) are fixedly connected to the surface of the frame (1). A laser body (6) and a distance detection sensor (5) are fixedly connected to the surface of the laser manipulator (3). A camera (4) is fixedly connected to one end of the cylinder (14) close to the laser manipulator (3). A mold workpiece (7) is placed on the upper end of the rotary fixture (2).

2. The laser cleaning device for a mold according to claim 1, wherein: The operating machine (10) is located at the rear side of the operating table (9), and both the operating table (9) and the operating machine (10) are located inside the frame (1). The included angle between the laser manipulator (3) and the cylinder (14) is ninety degrees. The rotary fixture (2) is located below the camera (4).

3. The laser cleaning equipment for a mold according to claim 1, characterized in that: The rotary fixture (2), the motor (13), the laser manipulator (3), the cylinder (14), the laser body (6), the distance detection sensor (5) and the camera (4) are all signal-connected to the operating machine (10).

4. A die laser cleaning device according to claim 1, characterized in that: The rotary fixture (2) includes a support table (201) and a clamping platform fixedly connected to the upper end of the support table (201). The support table (201) is fixedly installed on the upper end of the driven gear (11). A plurality of electric push rods (202) are also fixedly connected to the upper end of the support table (201). The ends of the plurality of electric push rods (202) far away from the support table (201) are commonly fixedly connected to a jaw (203). A plurality of centering devices are fixedly connected to the inner wall of the jaw (203).

5. A mold laser cleaning device according to claim 4, characterized in that: The cross-section of the jaw (203) is a regular octagon. A square accommodation groove is opened at the upper end of the jaw (203). The upper end of the support table (201) movably penetrates through the accommodation groove.

6. The laser cleaning device for a mold according to claim 1, characterized in that: Universal wheels (16) are fixedly connected to the four corners of the lower end of the bottom plate (8). The support seat (15) includes a mounting plate and a fixing plate fixedly connected to the upper end of the mounting plate. The inner sides of the fixing plate and the mounting plate are both fixedly connected to the outer surface of the bottom plate (8). A screw rod is threadedly penetrated through the upper end of the mounting plate. A base is fixedly connected to the lower end of the screw rod.

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