Extrusion die dismounting device
Through the combination of U-shaped hoisting frame and hydraulic device, the aluminum block in the mold is ejected using the extrusion principle, which solves the problem of low mold disassembly and assembly efficiency in the prior art, and realizes an efficient mold disassembly process.
Patent Information
- Application Number
- CN202422332809.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, the solidified aluminum alloy in the extrusion mold needs to be soaked in alkaline water for 4-5 hours before it can be removed, resulting in the problem of low disassembly and assembly efficiency.
The combination device of U-shaped hoisting frame, limiting rod, T-frame and hydraulic rod is adopted to eject the aluminum block in the mold through extrusion, and combine the design of the support sleeve and limiting ring to achieve efficient disassembly.
It improves the mold disassembly and assembly efficiency, shortens the disassembly time, and significantly improves the operating efficiency compared with the alkaline water soaking method.
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Figure CN223113846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die disassembly, and specifically relates to an extrusion die disassembly device. Background Art
[0002] Extrusion dies are important tools in metal processing, used to form metal billets into products with the required shapes and sizes through the extrusion process. Extrusion dies are widely used in the production of aluminum alloy profiles, including the extrusion of solid profiles and hollow profiles. Different types of extrusion dies are suitable for different extrusion processes and product requirements.
[0003] Currently, in the prior art, during the overhaul of extrusion dies, they need to be disassembled, and the solidified aluminum alloy in the die will affect the disassembly and assembly process. Usually, the method of soaking in alkaline water is used to remove the aluminum blocks inside, and this process takes 4 - 5 hours, with low efficiency.
[0004] Therefore, an extrusion die disassembly device is proposed for the above problems. Summary of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problem that the solidified aluminum alloy in the die will affect the disassembly and assembly process, usually the method of soaking in alkaline water is used to remove the aluminum blocks inside, and this process takes 4 - 5 hours, with low efficiency, an extrusion die disassembly device is proposed.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: An extrusion die disassembly device of the utility model includes a U-shaped lifting frame. A lifting cross plate is fixedly connected to the center of the bottom surface of the U-shaped lifting frame. A first disassembly sleeve is arranged below one end of the lifting cross plate. Three iron rod through holes are opened inside the first disassembly sleeve. The three iron rod through holes are equally angularly opened along the outer peripheral direction of the first disassembly sleeve. Iron rod ejector rods slide through the interiors of the three iron rod through holes. One ends of the three iron rod ejector rods are perpendicularly fixedly connected to one end of the bottom surface of the lifting cross bar. A second disassembly sleeve is arranged below the other end of the lifting cross plate. Three fitting through holes are opened inside the second disassembly sleeve. The three fitting through holes are equally angularly opened along the outer peripheral direction of the second disassembly sleeve. Fitting ejector rods are installed through the inner walls of the three fitting through holes. One ends of the three fitting ejector rods are perpendicularly fixedly connected to the other ends of the bottom surface of the lifting cross bar. The lower openings of the first disassembly sleeve and the second disassembly sleeve are both clamped with a die body. The openings of the two die bodies are respectively located at the downward projections of the iron rod ejector rods and the fitting ejector rods.
[0007] Preferably, support sleeves are arranged below both of the two die bodies. Limit rings are opened on the top surfaces of the two support sleeves. The inner walls of the two limit rings respectively fit with the outer walls below the two die bodies.
[0008] Preferably, a horizontally arranged limiting frame is clamped between the two mold bodies and the seam of the disassembly sleeve. Both ends of the horizontally arranged limiting frame are fixedly connected with frame sliders, and mounting frames are sleeved on the outer walls of the two frame sliders.
[0009] Preferably, a spring is fixedly connected to the end of the frame slider away from the opening of the horizontally arranged limiting frame, and one end of the spring is fixedly connected to the inner wall of one end of the mounting frame.
[0010] Preferably, limiting through holes are provided at both ends of the U-shaped lifting frame, and the axes of the two limiting through holes are collinear. Limiting brackets are symmetrically and fixedly connected to the side walls at both ends of the U-shaped lifting frame.
[0011] Preferably, a limiting clamping rod slides through the inner walls of the limiting through holes, and a clamping rod through hole is provided on the outer wall of one end of the limiting clamping rod.
[0012] Preferably, a T-shaped frame slides through the inner walls of the clamping rod through hole.
[0013] Preferably, one end of the T-shaped frame slides through the through hole of the limiting bracket.
[0014] Advantages of the present utility model:
[0015] In the present utility model, the first disassembly sleeve and the second disassembly sleeve are lifted by the mutual clamping between the U-shaped lifting frame, the limiting clamping rod, the T-shaped frame and the outer through hole of the hydraulic rod. After the mold body is placed, most of the aluminum blocks in the mold body are first ejected by the extrusion of the first disassembly sleeve pressing down and the aluminum blocks in the mold body. Then, the mold body is placed above another support sleeve, and the aluminum blocks attached to its inner wall are secondarily extruded by the fitting top rod, realizing the process of ejecting the aluminum blocks in the mold body. Compared with the method of soaking in alkaline water, the operation efficiency is higher, thereby improving the disassembly and assembly efficiency of the mold body. Description of the drawings
[0016] The drawings described herein are used to provide a further understanding of the present utility model, and constitute a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model, and do not constitute an improper limitation to the present utility model. In the drawings:
[0017] Figure 1 is the three-dimensional view of the present utility model;
[0018] Figure 2 is the three-dimensional view of the first disassembly sleeve in the present utility model;
[0019] Figure 3 is the three-dimensional view of the second disassembly sleeve in the present utility model;
[0020] Figure 4It is a perspective view of the partial disassembly of the U-shaped lifting frame, the first disassembly sleeve and the second disassembly sleeve in the present utility model;
[0021] Figure 5 It is a perspective view of the partial disassembly of the horizontal limiting frame and the mounting frame in the present utility model;
[0022] Legend description:
[0023] 1. U-shaped lifting frame; 11. Lifting cross plate; 2. First disassembly sleeve; 21. Iron rod through hole; 22. Iron rod ejector rod; 3. Second disassembly sleeve; 31. Fitting through hole; 32. Fitting ejector rod; 4. Mold body; 5. Support sleeve; 51. Limiting ring; 6. Horizontal limiting frame; 61. Frame body slider; 7. Mounting frame; 62. Spring; 12. Limiting through hole; 13. Limiting bracket; 8. Limiting clamping rod; 81. Clamping rod through hole; 9. T-shaped frame. Specific implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0025] The following gives specific embodiments.
[0026] Please refer to Figure 1 - Figure 5, the present utility model provides an extrusion die disassembly device, including a U-shaped lifting frame 1. At the center of the bottom surface of the U-shaped lifting frame 1, a lifting cross plate 11 is fixedly connected. Below one end of the lifting cross plate 11, a first disassembly sleeve 2 is provided. Inside the first disassembly sleeve 2, three iron rod through holes 21 are opened. The three iron rod through holes 21 are equally angularly arranged along the outer peripheral direction of the first disassembly sleeve 2. Inside each of the three iron rod through holes 21, an iron rod ejector rod 22 is slidably penetrated. One end of each of the three iron rod ejector rods 22 is perpendicularly fixedly connected to one end of the bottom surface of the lifting cross bar. Below the other end of the lifting cross plate 11, a second disassembly sleeve 3 is provided. Inside the second disassembly sleeve 3, three fitting through holes 31 are opened. The three fitting through holes 31 are equally angularly arranged along the outer peripheral direction of the second disassembly sleeve 3. Between the inner walls of the three fitting through holes 31, a fitting ejector rod 32 is installed through. One end of each of the three fitting ejector rods 32 is perpendicularly fixedly connected to the other end of the bottom surface of the lifting cross bar. The lower openings of the first disassembly sleeve 2 and the second disassembly sleeve 3 are both clamped with a die body 4. The openings of the two die bodies 4 are respectively located at the lower projections of the iron rod ejector rod 22 and the fitting ejector rod 32. Below both of the two die bodies 4, support sleeves 5 are provided. On the top surfaces of the two support sleeves 5, limit rings 51 are opened. The inner walls of the two limit rings 51 respectively fit with the lower outer walls of the two die bodies 4. The U-shaped lifting frame 1 installs the iron rod ejector rod 22 and the fitting ejector rod 32 through the lifting cross plate 11. The iron rod ejector rod 22 and the fitting ejector rod 32 are respectively slidably sleeved inside the iron rod through holes 21 and the fitting through holes 31 of the first disassembly sleeve 2 and the second disassembly sleeve 3. After the U-shaped lifting frame 1 is installed, the un-pressed die body 4 is placed below the iron rod ejector rod 22 and fits with the limit ring 51 at the top of the support sleeve 5, and the through hole of the die body 4 is made to correspond to the iron rod ejector rod 22 through marking. At this time, the lower groove of the first disassembly sleeve 2 fits with the upper opening of the die body 4. Then, the hydraulic rod is pressed down to realize the primary extrusion of the die body 4. After the hydraulic cylinder is restored, the pressed die body 4 is placed on another support sleeve 5, and an un-pressed die body 4 is re-filled on the support sleeve 5 below the iron rod ejector rod 22. At this time, a die body 4 that has been de-aluminized can be obtained through stamping, and the above steps are repeated, so that one die body 4 that has been de-aluminized can be obtained by the hydraulic rod stamping two die bodies 4 at a time;
[0027] As Figure 3 and Figure 4As shown, a horizontally placed limiting frame 6 is clamped between the two mold bodies 4 and the seam of the disassembly sleeve. Both ends of the horizontally placed limiting frame 6 are fixedly connected with frame sliders 61. The outer walls of the two frame sliders 61 are sleeved with mounting frames 7. The frame slider 61 is fixedly connected with a spring 62 at the end away from the opening of the horizontally placed limiting frame 6. One end of the spring 62 is fixedly connected with the inner wall of one end of the mounting frame 7. The horizontally placed limiting frame 6 is clamped with the top seam of the mold body 4. Since it is matched with the mounting frame 7 through the frame slider 61 and the mounting frame 7 is installed on the processing surface, when the iron rod ejector 22 and the fitting ejector rod 32 move upward along with the hydraulic rod, the mold body 4 will not move accordingly, and it cooperates to discharge the aluminum block inside. When replacing the mold body 4, push the horizontally placed limiting frame 6 to overcome the elastic force of the spring 62, so that the upper bayonet of the horizontally placed limiting frame 6 will not obstruct the process of replacing the mold body 4;
[0028] As Figure 1 and Figure 2 shown, limiting through holes 12 are opened at both ends of the U-shaped lifting frame 1. The axes of the two limiting through holes 12 are collinear. Limiting brackets 13 are symmetrically fixedly connected to the side walls at both ends of the U-shaped lifting frame 1. A limiting clamping rod 8 slides through the inner walls of the limiting through holes 12. A clamping rod through hole 81 is opened on the outer wall of one end of the limiting clamping rod 8. A T-shaped frame 9 slides through the inner walls of the clamping rod through hole 81. One end of the T-shaped frame 9 slides through the through hole of the limiting bracket 13. When the limiting clamping rod 8 passes through the limiting through hole 12 and is clamped with the side groove of the hydraulic cylinder, the whole U-shaped lifting frame 1 can move up and down following the telescopic movement of the hydraulic rod, and the T-shaped frame 9 passing through the clamping rod through hole 81 and the limiting bracket 13 can prevent the limiting clamping rod 8 from disengaging during this process, increasing the structural rationality of the device;
[0029] Working principle: when the limit clamp rod 8 passes through the limit through hole 12 and is clamped with the side groove of the hydraulic cylinder, the U-shaped lifting frame 1 as a whole can move up and down with the extension and contraction of the hydraulic lever, and the T-shaped frame 9 passes through the clamp rod through hole 81 and the limit bracket 13 to prevent the limit clamp rod 8 from detaching during the process. The U-shaped lifting frame 1 installs the iron rod top rod 22 and the matching top rod 32 through the lifting cross plate 11, and the iron rod top rod 22 and the matching top rod 32 are slidably sleeved in the iron rod through hole 21 and the matching through hole 31 in the first disassembly sleeve 2 and the second disassembly sleeve 3, respectively. After the U-shaped lifting frame 1 is installed, the mold body 4 that has not been stamped is placed under the iron rod top rod 22 to fit with the top limit ring 51 of the support sleeve 5, and the through hole of the mold body 4 is marked to correspond to the iron rod top rod 22. At this time, the groove below the first disassembly sleeve 2 fits with the upper opening of the mold body 4, and then the hydraulic cylinder is pressed down to realize the mold After the initial extrusion of the main body 4, the hydraulic cylinder is restored to place the punched mold body 4 on another support sleeve 5, and the unpunched mold body 4 is reinstalled on the support sleeve 5 below the iron rod push rod 22. At this time, a mold body 4 with aluminum removed can be obtained after stamping, and the above steps are repeated so that the hydraulic lever can punch two mold bodies 4 at a time to obtain a mold body 4 with aluminum removed. The horizontal limit frame 6 is clamped with the top seam of the mold body 4. Since it cooperates with the mounting frame 7 through the frame slider 61, the mounting frame 7 is installed on the processing surface. Therefore, when the iron rod push rod 22 and the matching push rod 32 move up with the hydraulic lever, the mold body 4 will not move therewith, and the aluminum block inside it will be discharged. When the mold body 4 is replaced, the horizontal limit frame 6 is pushed to overcome the elastic force of the spring 62, so that the clamping mouth on the horizontal limit frame 6 will not hinder the process of replacing the mold body 4.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An extrusion die disassembly device, characterized in that: It includes a U-shaped lifting frame (1). At the center of the bottom surface of the U-shaped lifting frame (1), a lifting cross plate (11) is fixedly connected. Below one end of the lifting cross plate (11), a first disassembly sleeve (2) is provided. Inside the first disassembly sleeve (2), three iron rod through holes (21) are opened. The three iron rod through holes (21) are equally angularly opened along the outer peripheral direction of the first disassembly sleeve (2). Inside each of the three iron rod through holes (21), an iron rod ejector rod (22) slides through. One end of each of the three iron rod ejector rods (22) is vertically and fixedly connected to one end of the bottom surface of the lifting cross bar. Below the other end of the lifting cross plate (11), a second disassembly sleeve (3) is provided. Inside the second disassembly sleeve (3), three fitting through holes (31) are opened. The three fitting through holes (31) are equally angularly opened along the outer peripheral direction of the second disassembly sleeve (3). Between the inner walls of the three fitting through holes (31), fitting ejector rods (32) are installed through. One end of each of the three fitting ejector rods (32) is vertically and fixedly connected to the other end of the bottom surface of the lifting cross bar. The lower openings of the first disassembly sleeve (2) and the second disassembly sleeve (3) are both clamped with a mold body (4). The openings of the two mold bodies (4) are respectively located at the lower projections of the iron rod ejector rod (22) and the fitting ejector rod (32).
2. The disassembling device for an extrusion die according to claim 1, characterized in that: Below both of the two mold bodies (4), support sleeves (5) are provided. On the top surfaces of the two support sleeves (5), limit rings (51) are opened. The inner walls of the two limit rings (51) respectively fit with the outer walls below the two mold bodies (4).
3. The extrusion die disassembly device according to claim 2, characterized in that: Between the joints of the two mold bodies (4) and the disassembly sleeves, a horizontal limit frame (6) is clamped. At both ends of the horizontal limit frame (6), frame sliders (61) are fixedly connected. The outer walls of the two frame sliders (61) are both sleeved with mounting frames (7).
4. The disassembly device for an extrusion die according to claim 3, characterized in that: The frame slider (61) is fixedly connected to the end away from the opening of the horizontal limit frame (6). One end of the spring (62) is fixedly connected to the inner wall of one end of the mounting frame (7).
5. The disassembly device for an extrusion die according to claim 4, characterized in that: At both ends of the U-shaped lifting frame (1), limit through holes (12) are opened. The axes of the two limit through holes (12) are collinear. On the side walls at both ends of the U-shaped lifting frame (1), limit brackets (13) are symmetrically fixedly connected.
6. The extrusion die disassembly device according to claim 5, characterized in that: Inside the inner walls of the limit through holes (12), a limit clamping rod (8) slides through. On the outer wall of one end of the limit clamping rod (8), a clamping rod through hole (81) is opened.
7. The disassembling device for an extrusion die according to claim 6, characterized in that: Inside the inner walls of the clamping rod through hole (81), a T-shaped frame (9) slides through.
8. The disassembling device for an extrusion die according to claim 7, wherein: One end of the T-shaped frame (9) slides through the through hole of the limit bracket (13).