High-purity silicon iron casting device
By designing an automatic pouring flip device, the motor drives the connecting rod to drive the load-bearing plate to tilt, solving the safety hazards of manual dumping during high-purity ferrosilicon casting, and achieving safe and efficient automatic dumping operation.
Patent Information
- Application Number
- CN202422318237.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing high-purity ferrosilicon casting operations require manual dumping, which can easily cause harm to the operator, and the iron bag is prone to splashing out of ferrosilicon when pouring, posing a safety hazard.
A high-purity ferrosilicon casting device is designed, using an automatic casting flip device, which drives the bearing plate into inclination through the motor to realize automatic pouring of the iron bag, reduce manual operation, and prevent ferrosilicon splashing.
It realizes the safe and automatic dumping of high-purity ferrosilicon, reduces manual operation, improves safety and operation convenience, and prevents damage to operators by ferrosilicon spilling.
Smart Images

Figure CN223114165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-purity ferrosilicon casting equipment, in particular to a high-purity ferrosilicon casting device. Background Art
[0002] Ferrosilicon is an iron alloy composed of iron and silicon. Ferrosilicon is made of coke, steel scrap, quartz (or silica) as raw materials and smelted by an electric furnace to form an iron-silicon alloy. Since silicon and oxygen are easily combined into silicon dioxide. In modern processing, by heating high-purity ferrosilicon and then pouring the high-purity ferrosilicon into the inside of a mold, the casting is basically carried out by fixing the trunnion of the ladle containing high-purity ferrosilicon molten iron with a crane gantry hook, hooking the hook chain at the bottom of the ladle with the auxiliary hook of the crane, aligning the upper opening of the ladle with the ingot mold, and lifting the auxiliary hook of the crane to carry out the casting.
[0003] The existing casting operation needs to be manually connected, which is likely to cause harm to the surrounding workers during the casting pouring, and the ladle will shake during pouring, resulting in the splashing of the cast ferrosilicon from the inside of the ladle, causing harm to the operator. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a high-purity ferrosilicon casting device, which solves the problem that the existing casting device is likely to cause harm to the operator during pouring.
[0005] To achieve the above object, the utility model provides the following technical solution: a high-purity ferrosilicon casting device, including a stable platform, a bearing plate is movably installed at the upper end of the stable platform, a ladle is fixedly installed at the upper end of the bearing plate, a first connection block is fixedly installed on the side of the bearing plate, a second connection block is fixedly installed on the other side of the bearing plate, a plurality of motors are fixedly installed at the lower end of the stable platform, the motors are installed in opposite directions, a rotating shaft is movably installed at the output end of the motor, a first connecting rod is fixedly installed on the outside of the rotating shaft, one end of the first connecting rod is movably connected with a second connecting rod, and one end of the second connecting rod is movably connected with the bearing plate.
[0006] As a preferred technical solution of the utility model, a plurality of support columns are fixedly installed at the lower end of the stable platform, a bottom plate is fixedly installed at the lower end of the support column, and the support columns are symmetrically installed on both sides of the bottom plate.
[0007] As a preferred technical solution of the utility model, a base is fixedly installed at the upper end of the bearing plate, the bottom end of the ladle is fixedly installed inside the base, and hanging ears are fixedly installed on both sides of the upper end of the ladle.
[0008] As a preferred technical solution of the utility model, a support rod is fixedly installed at the lower end of the first connection block, and a spring is fixedly installed on the outside of the lower end of the support rod.
[0009] As a preferred technical solution of the present utility model, a connecting shaft is movably installed at the upper end of the stabilizing table, stabilizing seats are symmetrically installed at the upper end of the stabilizing table, the connecting shaft is movably installed inside the stabilizing seats, a shaft collar is fixedly installed on the outer part of the connecting shaft, and the second connecting block is fixedly connected to the shaft collar.
[0010] As a preferred technical solution of the present utility model, guide rods are fixedly installed at both ends of the connecting shaft, arc-shaped grooves are fixedly installed on both sides of the stabilizing table, and one end of the guide rod moves inside the arc-shaped groove.
[0011] As a preferred technical solution of the present utility model, a connecting ring is fixedly connected to one end of the second connecting rod, a movable shaft is movably installed inside the connecting ring, clamping blocks are fixedly installed at both ends of the movable shaft, slide rails are symmetrically installed at the lower end of the bearing plate, and the clamping blocks are movably installed outside the slide rails.
[0012] Compared with the prior art, the present utility model provides a high-purity ferrosilicon casting device, which has the following
[0013] Beneficial effects:
[0014] For this high-purity ferrosilicon casting device, through the automatic pouring and flipping device, the ladle is fixedly installed on the bearing plate at the upper end of the flipping device. When flipping, the motor at the lower end drives the first connecting rod at the output end to rotate. When the first connecting rod rotates, it drives the second connecting rod to move. The upper end of the second connecting rod is movably connected to the lower end of the bearing plate. The second connecting rod slides outside the slide rail at the lower end of the bearing plate. The first connecting rod pushes the bearing plate to tilt. One end of the bearing plate is connected to the movable shaft and plays a supporting role during flipping. The second connecting rod jacks up the bearing plate upward, causing the ladle to tilt and pouring the internal high-purity ferrosilicon into the mold, reducing the operation during manual pouring and preventing the internal ferrosilicon from splashing out and injuring the operator during pouring. Description of the Drawings
[0015] Figure 1 It is a three-dimensional structure schematic diagram of a high-purity ferrosilicon casting device of the present utility model;
[0016] Figure 2 It is a schematic diagram of the structure of another angle of a high-purity ferrosilicon casting device of the present utility model;
[0017] Figure 3 It is a partial structure schematic diagram of a high-purity ferrosilicon casting device of the present utility model;
[0018] Figure 4 It is a three-dimensional structure schematic diagram of the motor of a high-purity ferrosilicon casting device of the present utility model.
[0019] In the figure: 1. Stable platform; 2. Support column; 3. Bottom plate; 4. Bearing plate; 5. Ladle; 6. Hanging ear; 7. Base; 8. First connecting block; 9. Support rod; 10. Spring; 11. Second connecting block; 12. Connecting shaft; 13. Collar; 14. Stable seat; 15. Guide rod; 16. Arc groove; 17. Movable shaft; 18. Connecting ring; 19. Block; 20. Motor; 21. First connecting rod; 22. Second connecting rod; 23. Rotating shaft; 24. Slide rail. Detailed implementation manner
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-4 , in this implementation scheme: A high-purity ferrosilicon casting device includes a stable platform 1. A bearing plate 4 is movably installed at the upper end of the stable platform 1, which is convenient for bearing the ladle 5 for casting. A ladle 5 is fixedly installed at the upper end of the bearing plate 4, and a large amount of ferrosilicon is stored inside for heating. A first connecting block 8 is fixedly installed on the side of the bearing plate 4, and a second connecting block 11 is fixedly installed on the other side of the bearing plate 4 to facilitate the stable use of the bearing plate 4. A plurality of motors 20 are fixedly installed at the lower end of the stable platform 1, and the motors 20 are installed in opposite directions for power output. A rotating shaft 23 is movably installed at the output end of the motor 20 for power transmission. A first connecting rod 21 is fixedly installed on the outside of the rotating shaft 23. One end of the first connecting rod 21 is movably connected to a second connecting rod 22, and one end of the second connecting rod 22 is movably connected to the bearing plate 4. The motor 20 drives the first connecting rod 21 and the second connecting rod 22 to move, lifting the bearing plate 4.
[0022] In this embodiment, a plurality of support columns 2 are fixedly installed at the lower end of the stable platform 1, and a bottom plate 3 is fixedly installed at the lower end of the support columns 2 to increase the stability during use. The support columns 2 are symmetrically installed on both sides of the bottom plate 3 to increase the support stability during use. A base 7 is fixedly installed at the upper end of the bearing plate 4, and the bottom end of the ladle 5 is fixedly installed inside the base 7 to increase the stability of the installation connection. Hanging ears 6 are fixedly installed on both sides of the upper end of the ladle 5 to facilitate lifting the ladle 5 for handling. A support rod 9 is fixedly installed at the lower end of the first connecting block 8, and a spring 10 is fixedly installed on the outside of the lower end of the support rod 9 to facilitate buffer support during reset.
[0023] In this embodiment, a connecting shaft 12 is movably installed at the upper end of the stabilizing platform 1. Stabilizing seats 14 are symmetrically installed at the upper end of the stabilizing platform 1 to increase the stability during movement. The connecting shaft 12 is movably installed inside the stabilizing seats 14. A collar 13 is fixedly installed outside the connecting shaft 12 to facilitate stable connection activities. The second connecting block 11 is fixedly connected to the collar 13. Guide rods 15 are fixedly installed at both ends of the connecting shaft 12 to increase the guiding stability during movement. Arc-shaped grooves 16 are fixedly installed on both sides of the stabilizing platform 1. One end of the guide rod 15 moves inside the arc-shaped groove 16 to increase the stability during movement. One end of the second connecting rod 22 is fixedly connected to a connecting ring 18. A movable shaft 17 is movably installed inside the connecting ring 18 to facilitate flexible rotation during movement. Blocks 19 are fixedly installed at both ends of the movable shaft 17. Slide rails 24 are symmetrically installed at the lower end of the bearing plate 4 to facilitate movable connection and provide movable support when the bearing plate 4 moves. The blocks 19 are movably installed outside the slide rails 24 to increase the convenience in use.
[0024] The working principle and usage process of the present utility model: The operator stably installs the ladle 5 inside the base 7 at the upper end of the bearing plate 4 and heats the ladle 5. After heating is completed, the motor 20 at the lower end operates to drive the rotation of the rotating shaft 23 at the output end. A first connecting rod 21 is fixedly installed outside the rotating shaft 23. When the first connecting rod 21 moves, it drives the second connecting rod 22 to move. One end of the second connecting rod 22 is fixedly installed with a block 19. The block 19 is movably installed outside the slide rail 24. The second connecting rod 22 moves upward to lift the bearing plate 4. One end of the bearing plate 4 is fixedly connected to the connecting shaft 12. When the bearing plate 4 moves, it drives the connecting shaft 12 to move. Guide rods 15 are fixedly installed at both ends of the connecting shaft 12. One end of the guide rod 15 moves inside the arc-shaped groove 16 to increase the stability during use. The second connecting rod 22 pushes the bearing plate 4 to tilt the bearing plate 4 and pour the ferrosilicon inside. When lifting upward, the block 19 slides outside the slide rail 24 to make the bearing plate 4 at a right angle and completely pour the ferrosilicon inside, reducing manual operation and being more convenient and safe.
[0025] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A high-purity ferrosilicon casting device, comprising a stabilizing table (1), characterized in that: A bearing plate (4) is movably installed at the upper end of the stabilizing table (1). A ladle (5) is fixedly installed at the upper end of the bearing plate (4). A first connecting block (8) is fixedly installed on the side of the bearing plate (4). A second connecting block (11) is fixedly installed on the other side of the bearing plate (4). A plurality of motors (20) are fixedly installed at the lower end of the stabilizing table (1). The motors (20) are installed in opposite directions. A rotating shaft (23) is movably installed at the output end of the motor (20). A first connecting rod (21) is fixedly installed on the outside of the rotating shaft (23). One end of the first connecting rod (21) is movably connected to a second connecting rod (22). One end of the second connecting rod (22) is movably connected to the bearing plate (4).
2. The high-purity ferrosilicon casting device according to claim 1, characterized in that: A plurality of support columns (2) are fixedly installed at the lower end of the stabilizing table (1). A bottom plate (3) is fixedly installed at the lower end of the support columns (2). The support columns (2) are symmetrically installed on both sides of the bottom plate (3).
3. The high-purity ferrosilicon casting device according to claim 1, characterized in that: A base (7) is fixedly installed at the upper end of the bearing plate (4). The bottom end of the ladle (5) is fixedly installed inside the base (7). Hanging ears (6) are fixedly installed on both sides of the upper end of the ladle (5).
4. A high-purity ferrosilicon casting device according to claim 1, characterized in that: A support rod (9) is fixedly installed at the lower end of the first connecting block (8). A spring (10) is fixedly installed on the outside of the lower end of the support rod (9).
5. The high-purity ferrosilicon casting device according to claim 1, wherein: A connecting shaft (12) is movably installed at the upper end of the stabilizing table (1). Stabilizing seats (14) are symmetrically installed at the upper end of the stabilizing table (1). The connecting shaft (12) is movably installed inside the stabilizing seats (14). A collar (13) is fixedly installed on the outside of the connecting shaft (12). The second connecting block (11) is fixedly connected to the collar (13).
6. The high-purity ferrosilicon casting device according to claim 5, wherein: Guide rods (15) are fixedly installed at both ends of the connecting shaft (12). Arc-shaped grooves (16) are fixedly installed on both sides of the stabilizing table (1). One end of the guide rod (15) moves inside the arc-shaped groove (16).
7. A high-purity ferrosilicon casting device according to claim 1, characterized in that: One end of the second connecting rod (22) is fixedly connected to a connecting ring (18). A movable shaft (17) is movably installed inside the connecting ring (18). Blocks (19) are fixedly installed at both ends of the movable shaft (17). Slide rails (24) are symmetrically installed at the lower end of the bearing plate (4). The blocks (19) are movably installed on the outside of the slide rails (24).