Steel bar welding machine facilitating feeding
By introducing electric components and automation devices into the steel bar welding machine, automatic feeding and welding of steel bars is achieved, and the problems of high manpower and material consumption and low efficiency in the prior art are solved, and production efficiency and quality stability are improved.
Patent Information
- Application Number
- CN202422264974.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing steel bar welding machines require a lot of manpower and material resources, are inefficient, are prone to errors, and have high requirements for workers' technical and experience.
It adopts components such as electric telescopic rods, sliders, slide rails, electric telescopic rods, clamping pliers, cylinders, conveying pulleys and motors to realize automatic feeding and welding of steel bars.
It improves production efficiency and quality stability, reduces workers' labor intensity, and greatly improves the working efficiency of steel bar welding.
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Figure CN223114424U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of steel bar welding, and specifically provides a steel bar welding machine convenient for feeding. Background Art
[0002] Steel bars are widely used materials in construction projects. Most of the uses of steel bars are as support skeletons. When using steel bars, because the manufacturing lengths of steel bars are different, it is often necessary to weld steel bars to reach the required length for use.
[0003] For example, the patent with the publication number CN213135622U specifically discloses a steel bar welding device. The utility model can, through the setting of the limiting mechanism, complete the fixation of the positions of the fixed sleeve and the movable sleeve by rotating the threaded sleeve, and make the fixed sleeve and the movable sleeve closely fit on the outside of the welding device main body, which can strengthen the limiting and protection of the outside of the welding device main body.
[0004] When welding steel bars with the above patent, multiple workers are required to cooperate in placing the steel bars. However, due to the heavy weight of the steel bars, it is time-consuming and laborious for workers to work for a long time. Compared with automatic feeding, manual feeding requires a large amount of manpower and material resources, has low efficiency, is prone to errors, and has high requirements for the skills and experience of workers, thus reducing the working efficiency of steel bar welding.
[0005] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of this application, and therefore, it may include information that does not constitute the prior art. Summary of the Invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by this application is to provide a steel bar welding machine convenient for feeding, and solve the problems that the above-mentioned manual feeding requires a large amount of manpower and material resources, has low efficiency, is prone to errors, and has high requirements for the skills and experience of workers, thus reducing the working efficiency of steel bar welding.
[0007] The technical solution adopted by this application to solve its technical problems is: a steel bar welding machine that facilitates feeding. It mainly includes a steel bar welding machine that facilitates feeding, and is characterized in that it includes a bottom plate, an automatic welding machine body, the automatic welding machine body is located on one side of the bottom plate, a storage mechanism, the storage mechanism is arranged on the top of the bottom plate, the storage mechanism is used for placing steel bars, a conveying component, the conveying component includes a conveying pulley installed at the upper end of the bottom plate, and the conveying pulley is used for conveying the steel bars, an adjusting component, the adjusting component includes a first electric telescopic rod and a second electric telescopic rod installed at the upper end of the bottom plate, the first electric telescopic rod is used for pushing the steel bars to move back and forth, and the second electric telescopic rod is used for pushing the steel bars to move up and down, a clamping component, the clamping component includes a clamping pliers installed at the upper end of the bottom plate, and the clamping pliers are used for clamping and grasping the steel bars inside the storage mechanism, an installation mechanism, the installation mechanism includes an aluminum plate installed at the upper end of the bottom plate, and the aluminum plate is used for fixedly connecting the clamping component and the adjusting component.
[0008] Further, the storage mechanism includes a support frame fixedly installed on the top of the bottom plate and a storage box fixedly installed on the top of the support frame.
[0009] Further, the conveying component further includes a U-shaped plate fixedly installed on the top of the bottom plate on one side of the support frame, and the conveying pulley is rotatably connected inside the U-shaped plate;
[0010] A plurality of double-groove synchronous wheels are movably penetrated through one side of the U-shaped plate by a shaft rod, and the plurality of double-groove synchronous wheels are tensioned and connected by a synchronous belt;
[0011] One end of the shaft rod away from the double-groove synchronous wheel extends into the U-shaped plate and is fixedly connected to one end of the conveying pulley;
[0012] A motor is fixedly installed on one side of the U-shaped plate below the double-groove synchronous wheel, and the output end of the motor is fixedly connected to one of the plurality of double-groove synchronous wheels.
[0013] Further, the adjusting component includes two first fixing frames relatively fixedly installed on one side of the top of the U-shaped plate, a fixing frame fixedly installed on the top of the two first fixing frames, sliding rails relatively fixedly installed on both sides inside the fixing frame, and sliders slidably connected to the sliding rails. The first electric telescopic rod penetrates and is fixedly installed at the rear of the fixing frame, and the output end of the first electric telescopic rod is fixedly connected to the rear side of the slider;
[0014] Two driven rods are relatively movably penetrated through the top of the slider, the second electric telescopic rod penetrates and is fixedly installed at the top of the slider, and the second electric telescopic rod is located between the two driven rods.
[0015] Further, the installation mechanism further includes a fixing block fixedly installed at the output end of the second electric telescopic rod, and the aluminum plate is fixedly installed at the bottom of the fixing block;
[0016] A plurality of rectangular sleeves are distributed and sleeved on the aluminum plate, and clamping groove plates are fixedly installed at the bottoms of the plurality of rectangular sleeves;
[0017] The plurality of rectangular sleeves and the aluminum plate are fixed by fixing wires.
[0018] Further, the clamping assembly further includes an installation shell fixedly clamped inside the clamping groove plate, a clamping plate fixedly installed at the bottom of the clamping groove plate and clamped on the installation shell, and the clamping pliers are movably connected inside the installation shell;
[0019] A cylinder penetrates through one side of the clamping plate, and the output end of the cylinder extends movably into the installation shell and is fixedly connected to one of the clamping pliers.
[0020] The beneficial effect of the present application is: A steel bar welding machine convenient for feeding provided by the present application realizes the purpose of automatic feeding and welding of steel bars through the first electric telescopic rod, the slider, the slide rail, the second electric telescopic rod, the clamping pliers, the cylinder, the conveying pulley, the double-groove synchronous pulley and the motor. Automatic feeding can greatly improve production efficiency and quality stability, reduce the labor intensity of workers, and greatly improve production efficiency.
[0021] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The following will refer to the drawings to further elaborate on the present application in detail. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The specification drawings constituting a part of the present application are used to provide a further understanding of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0023] Figure 1 is the overall three-dimensional schematic diagram of a steel bar welding machine convenient for feeding in the present application;
[0024] Figure 2 is Figure 1 the partial three-dimensional schematic diagram of the conveying component in
[0025] Figure 3 is Figure 1 the partial three-dimensional schematic diagram of the adjusting component in
[0026] Figure 4 is Figure 1 the partial three-dimensional schematic diagram of the clamping component in
[0027] Among them, the reference numerals in the drawings:
[0028] 1. Bottom plate; 2. Automatic welding machine body; 3. Conveying assembly; 301. U-shaped plate; 302. Conveying pulley; 303. Double-groove synchronous pulley; 304. Motor; 4. Adjusting assembly; 401. First fixing frame; 402. Fixed frame; 403. Rail; 404. Slide block; 405. First electric telescopic rod; 406. Second electric telescopic rod; 407. Driven rod; 5. Mounting mechanism; 501. Fixed block; 502. Aluminum plate; 503. Rectangular sleeve; 504. Grooved card plate; 6. Clamping assembly; 601. Clamping plate; 602. Mounting shell; 603. Clamping pliers; 604. Cylinder; 7. Storage mechanism; 701. Support frame; 702. Storage box. Detailed implementation manners
[0029] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will describe this application in detail with reference to the drawings and in combination with the embodiments.
[0030] In order to enable those skilled in the art of this technology to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0031] As Figure 1 shown, this application provides a steel bar welding machine that is convenient for feeding, including a bottom plate 1 and an automatic welding machine body 2. The automatic welding machine body 2 is located on one side of the bottom plate 1, and a storage mechanism 7 is provided. The storage mechanism 7 is arranged on the top of the bottom plate 1 and is used for placing steel bars. The storage mechanism 7 includes a support frame 701 fixedly installed on the top of the bottom plate 1 and a storage box 702 fixedly installed on the top of the support frame 701. The support frame 701 is used to fixedly install the storage box 702 on the bottom plate 1, and the storage box 702 is used for storing the steel bars to be welded.
[0032] As Figure 2 shown, a conveying assembly 3 is installed on the top of the bottom plate 1. The conveying assembly 3 is used to convey the steel bars into the automatic welding machine body 2. The conveying assembly 3 includes a U-shaped plate 301 fixedly installed on the top of the bottom plate 1 and located on one side of the support frame 701. A conveying pulley 302 is rotatably connected inside the U-shaped plate 301.
[0033] A plurality of double-groove synchronous pulleys 303 are movably penetrated through one side of the U-shaped plate 301 by a shaft rod, and the plurality of double-groove synchronous pulleys 303 are tensioned and connected by a synchronous belt.
[0034] One end of the shaft rod far from the double-groove synchronous pulley 303 extends into the interior of the U-shaped plate 301 and is fixedly connected to one end of the conveying pulley 302;
[0035] A motor 304 is fixedly installed on one side of the U-shaped plate 301 below the double-groove synchronous pulley 303, and the output end of the motor 304 is fixedly connected to one of the multiple double-groove synchronous pulleys 303;
[0036] As Figure 3 shown, an adjusting component 4 is arranged at the upper end of the bottom plate 1. The adjusting component 4 is used for adjusting the front-back movement and up-down lifting of the grabbed and pushed steel bars. The adjusting component 4 includes two fixing frames one 401 fixedly installed on one side of the top of the U-shaped plate 301 relatively, a fixing frame 402 fixedly installed on the tops of the two fixing frames one 401, slide rails 403 fixedly installed on both sides inside the fixing frame 402 relatively, and sliders 404 slidably connected to the slide rails 403. The electric telescopic rod one 405 is fixedly installed through the rear side of the fixing frame 402, and the output end of the electric telescopic rod one 405 is fixedly connected to the rear side of the slider 404;
[0037] Two driven rods 407 penetrate through the top of the slider 404 relatively movably. The electric telescopic rod two 406 is fixedly installed through the top of the slider 404, and the electric telescopic rod two 406 is located between the two driven rods 407;
[0038] As Figure 4 shown, a clamping component 6 is arranged at the upper end of the bottom plate 1. The clamping component 6 is used for clamping and grabbing the steel bars inside the storage box 702. The clamping component 6 includes an installation shell 602 fixedly clamped inside the clamping groove plate 504, a clamping plate 601 fixedly installed at the bottom of the clamping groove plate 504 and clamped on the installation shell 602, and a clamping pliers 603 movably connected inside the installation shell 602;
[0039] A cylinder 604 is installed through one side of the clamping plate 601. The output end of the cylinder 604 extends into the interior of the installation shell 602 movably and is fixedly connected to one of the clamping pliers 603. The cylinder 604 is used to drive the clamping pliers 603 to open and close;
[0040] As Figure 3 shown, an installation mechanism 5 is arranged between the clamping component 6 and the adjusting component 4. The installation mechanism 5 is used for fixedly connecting the clamping component 6 and the adjusting component 4. The installation mechanism 5 includes a fixed block 501 fixedly installed at the output end of the electric telescopic rod two 406, and an aluminum plate 502 is fixedly installed at the bottom of the fixed block 501;
[0041] A plurality of rectangular sleeves 503 are sleeved on the aluminum plate 502 distributively, and a clamping groove plate 504 is fixedly installed at the bottom of each of the plurality of rectangular sleeves 503;
[0042] Between multiple rectangular sleeves 503 and the aluminum plate 502, they are fixed by fixing wires.
[0043] Working principle: When feeding the steel bars, first manually place the steel bars to be welded into the interior of the storage box 702.
[0044] Then start the first electric telescopic rod 405 to push the slider 404 to slide inside the slide rail 403, so that the clamping pliers 603 are pushed above the storage box 702. Then start the second electric telescopic rod 406. The second electric telescopic rod 406 pushes the clamping pliers 603 to move downward, and the linkage driven rod 407 slides on the slider 404, improving the stability of the downward movement of the clamping pliers 603. The clamping pliers 603 move downward into the interior of the storage box 702.
[0045] Secondly, start the cylinder 604. The cylinder 604 starts the clamping pliers 603 to open and close, for grasping the steel bars inside the storage box 702. After grasping, start the first electric telescopic rod 405 and the second electric telescopic rod 406 again to move, so that the grasped steel bars are placed on the conveying pulley 302.
[0046] Finally, start the motor 304. Under the tension connection of the synchronous belt, make multiple double-groove synchronous wheels 303 drive multiple conveying pulleys 302 to rotate inside the U-shaped plate 301, so as to feed and weld the steel bars, which is suitable for steel bar welding lap joints.
[0047] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A steel bar welding machine for convenient feeding, characterized in that: including, a bottom plate (1); an automatic welding machine body (2), which is located on one side of the bottom plate (1); a storage mechanism (7), which is arranged on the top of the bottom plate (1) and is used for placing steel bars; a conveying assembly (3), which includes a conveying pulley (302) installed at the upper end of the bottom plate (1), and the conveying pulley (302) is used for conveying steel bars; an adjusting assembly (4), which includes a first electric telescopic rod (405) and a second electric telescopic rod (406) installed at the upper end of the bottom plate (1), the first electric telescopic rod (405) is used to push the steel bar to move back and forth, and the second electric telescopic rod (406) is used to push the steel bar to move up and down; a clamping assembly (6), which includes a clamping pliers (603) installed at the upper end of the bottom plate (1), and the clamping pliers (603) are used to clamp and grab the steel bar inside the storage mechanism (7); a mounting mechanism (5), which includes an aluminum plate (502) installed at the upper end of the bottom plate (1), and the aluminum plate (502) is used to fixedly connect the clamping assembly (6) and the adjusting assembly (4).
2. The steel bar welding machine for convenient feeding according to claim 1, characterized in that: The storage mechanism (7) includes a support frame (701) fixedly installed on the top of the bottom plate (1) and a storage box (702) fixedly installed on the top of the support frame (701).
3. The steel bar welding machine for convenient feeding according to claim 2, characterized in that: The conveying assembly (3) further includes a U-shaped plate (301) fixedly installed on the top of the bottom plate (1) and located on one side of the support frame (701), and the conveying pulley (302) is rotatably connected inside the U-shaped plate (301); One side of the U-shaped plate (301) is movably penetrated by a plurality of double-groove synchronous wheels (303) through a shaft rod, and the plurality of double-groove synchronous wheels (303) are tensioned and connected by a synchronous belt; One end of the shaft rod away from the double-groove synchronous wheel (303) extends into the U-shaped plate (301) and is fixedly connected to one end of the conveying pulley (302); One side of the U-shaped plate (301) is fixedly installed with a motor (304) below the double-groove synchronous wheel (303), and the output end of the motor (304) is fixedly connected to one of the plurality of double-groove synchronous wheels (303).
4. A steel bar welding machine convenient for feeding materials according to claim 3, characterized in that: The adjusting assembly (4) includes two first fixing frames (401) relatively fixedly installed on one side of the top of the U-shaped plate (301), a fixing frame (402) fixedly installed on the top of the two first fixing frames (401), slide rails (403) relatively fixedly installed on both sides inside the fixing frame (402), and sliders (404) slidably connected to the slide rails (403). The first electric telescopic rod (405) is fixedly installed through the rear side of the fixing frame (402), and the output end of the first electric telescopic rod (405) is fixedly connected to the rear side of the slider (404); Two driven rods (407) are relatively movably penetrated through the top of the slider (404), and the second electric telescopic rod (406) is fixedly installed through the top of the slider (404) and is located between the two driven rods (407).
5. The steel bar welding machine convenient for feeding according to claim 4, wherein: The installation mechanism (5) further includes a fixing block (501) fixedly installed at the output end of the second electric telescopic rod (406), and the aluminum plate (502) is fixedly installed at the bottom of the fixing block (501); A plurality of rectangular sleeves (503) are distributed and sleeved on the aluminum plate (502), and a clamping groove plate (504) is fixedly installed at the bottom of each of the plurality of rectangular sleeves (503); The plurality of rectangular sleeves (503) are fixed to the aluminum plate (502) by fixing wires.
6. The steel bar welding machine for convenient feeding according to claim 1, wherein: The clamping assembly (6) further includes an installation shell (602) fixedly clamped inside the clamping groove plate (504), a clamping plate (601) fixedly installed at the bottom of the clamping groove plate (504) and clamped on the installation shell (602), and the clamping pliers (603) are movably connected inside the installation shell (602); A cylinder (604) penetrates through one side of the clamping plate (601), and the output end of the cylinder (604) extends movably into the installation shell (602) and is fixedly connected to one of the clamping pliers (603).
Citation Information
Patent Citations
Steel bar welding device
CN213135622U