Automatic welding equipment for steel grating
By designing a fixing mechanism including bidirectional threaded rods and cylinders, the problem that existing equipment cannot adapt to different specifications of steel gratings is solved, and the effect of rapid fixing is achieved, and the welding efficiency and fixture applicability are improved.
Patent Information
- Application Number
- CN202422020476.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing steel grating welding equipment cannot adapt to steel gratings of different specifications and sizes, resulting in low welding efficiency and poor suitability of fixtures.
A fixing mechanism consisting of a bidirectional threaded rod, a driving motor, a first clamp, a cylinder, etc. is designed. Through the synergy between the driving motor and the cylinder, automatic adjustment and clamping of the length and width of the steel grating is realized to adapt to steel grating of different specifications.
It realizes rapid fixation of steel gratings of different specifications, improves welding efficiency and the applicability of fixing fixtures.
Smart Images
Figure CN223114463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic welding equipment, in particular to an automatic welding equipment for steel grating plates. Background Art
[0002] The steel grating plate is also called steel grid plate. The grid plate is a steel product made by arranging flat steel in a certain spacing and cross bars and welding them into a square grid in the middle. It is mainly used as a water channel cover plate, a steel structure platform plate, a tread plate of a steel ladder, etc. The cross bar is generally made of square steel after being twisted.
[0003] In the prior art, during the production of steel grating plates, it is often necessary to use a numerical control welding machine, an automatic welding equipment, to perform welding processing on the steel grating plates. When welding the edge of the steel grating plate, the steel grating plate needs to be placed on the welding table, and the steel grating plate is fixed by a fixing fixture on the welding table to facilitate the welding operation. However, the structure of the existing fixing fixture is relatively simple, and it can only fix steel grating plates of the same specification size. It cannot be adjusted to fix steel grating plates of different specification sizes. When welding steel grating plates of different specification sizes, the corresponding fixing fixture needs to be replaced, which is rather troublesome to operate. As a result, not only the welding efficiency of the steel grating plates is reduced, but also the applicability of the fixing fixture during use is decreased. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide an automatic welding equipment for steel grating plates, which can effectively solve the problems in the background art.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An automatic steel grating welding device, including a welding table, on the top surface of the welding table there is an X-axis, and between the top surfaces of the X-axis there is a Y-axis, at the front end of the Y-axis there is a Z-axis, and on the Z-axis there is a welding head. On the top surface of the welding table there is a fixing mechanism, and the fixing mechanism includes a bidirectional threaded rod, a driving motor, a first clamping plate, a concave plate, a cylinder, a movable block, a second clamping plate, a first slider and a connecting plate. The bidirectional threaded rod is movably connected inside the top surface of the welding table through the first rotating rods at both ends, and the driving motor is fixedly connected to the rear end wall of the welding table. The output end of the driving motor is fixedly connected to the first rotating rod. The two first clamping plates are respectively movably connected to the bidirectional threaded rod through the connecting blocks at the bottom surfaces, and on the opposite side walls of the two first clamping plates there are respectively fixedly connected with concave plates. On the outer side wall of the concave plate there is fixedly connected with a cylinder, and on the output end of the cylinder there is fixedly connected with a movable block. On the opposite side walls of the two first clamping plates there are respectively movably connected with a group of symmetric second clamping plates through the first sliders, and on the outer side walls of the first sliders and on both side walls of the movable block there are respectively fixedly connected with concave blocks. The connecting plate is movably connected between the symmetric concave blocks through the second rotating rods at the upper and lower ends on both sides.
[0007] Preferably, a group of left and right symmetric T-shaped guide rails are fixedly installed on the top surface of the welding table, and a groove is opened on the top surface of the welding table and between the T-shaped guide rails. On the front and rear end walls inside the groove there are respectively opened first rotating holes.
[0008] Preferably, at the front and rear ends of the bidirectional threaded rod there are respectively fixedly installed first rotating rods, and the first rotating rods are movably installed in the first rotating holes. The driving motor is fixedly installed on the rear end wall of the welding table, and the output end of the driving motor is fixedly installed together with the first rotating rod at the rear end. The two first clamping plates are symmetrically arranged front and rear, and on the bottom surface of the first clamping plate there are opened a group of left and right symmetric T-shaped sliding grooves and are movably installed together with the T-shaped guide rails through the T-shaped sliding grooves. On the bottom surface of the first clamping plate there is also fixedly installed a connecting block, and on the front end wall of the connecting block there is opened a threaded hole and is threadedly connected with the bidirectional threaded rod through the threaded hole.
[0009] Preferably, a first sliding opening is opened on the front end wall of the first clamping plate. The concave plate is fixedly installed on the outer side wall of the first clamping plate, and on the top surface and the bottom surface of the concave plate there are respectively opened second sliding openings. On the outer side wall of the concave plate there is also fixedly installed a cylinder, and on the output end of the cylinder there is fixedly installed a movable block. On the top surface and the bottom surface of the movable block there are respectively fixedly installed second sliders, and the second sliders are movably installed in the second sliding openings.
[0010] Preferably, first sliders are fixedly installed on the outer side walls of the second clamping plates that are symmetric left and right, and the first sliders are movably installed in the first sliding openings. Concave blocks are fixedly installed on the outer side walls of the first sliders and the left and right side walls of the movable block respectively, and second rotating holes are respectively formed in the top surface and the bottom surface of the concave openings of the concave blocks.
[0011] Preferably, second rotating rods are fixedly installed on the top surfaces and the bottom surfaces of the left and right sides of the connecting plate respectively, and the second rotating rods are movably installed in the second rotating holes.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, with the fixed mechanism provided, after placing the steel grating on the top surface of the welding table, start the driving motor, and the driving output end drives the first rotating rod to drive the bidirectional threaded rod to rotate, so that the front and rear symmetric first clamping plates respectively move relatively on the top surface of the welding table along the bidirectional threaded rod through the threaded holes formed in the front end walls of the bottom connecting blocks until the steel grating is centered and clamped and fixed between the first clamping plates according to the length of the steel grating. Then, start the cylinder, and the driving output end drives the movable block to move outward, which will force the included angle between the symmetric connecting plates to gradually become smaller. During the changing process, the second clamping plates will be driven by the first sliders to move inward, and the symmetric second clamping plates will perform a relative moving operation until the front and rear ends of the steel grating are clamped and fixed between the second clamping plates according to the width of the steel grating. Thus, when welding the steel grating, the purpose of quickly fixing steel gratings of different specifications and sizes is achieved, which not only improves the welding efficiency of the steel grating, but also improves the applicability of the fixing fixture in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall structural schematic diagram of the utility model;
[0015] Figure 2 is the overall structural schematic diagram of the welding table of the utility model;
[0016] Figure 3 is the split schematic diagram of the length adjustment part of the fixed mechanism of the utility model;
[0017] Figure 4 is the split schematic diagram of the width adjustment part of the fixed mechanism of the utility model.
[0018] In the figure: 1, welding table; 2, X-axis; 3, Y-axis; 4, Z-axis; 5, welding head; 6, fixing mechanism; 7, T-shaped guide rail; 8, groove; 9, first rotating hole; 10, bidirectional threaded rod; 11, first rotating rod; 12, driving motor; 13, first clamping plate; 14, T-shaped sliding groove; 15, connecting block; 16, threaded hole; 17, first sliding opening; 18, concave plate; 19, second sliding opening; 20, cylinder; 21, movable block; 22, second slider; 23, second clamping plate; 24, first slider; 25, concave block; 26, second rotating hole; 27, connecting plate; 28, second rotating rod. Detailed implementation mode
[0019] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation modes.
[0020] As Figure 1 - Figure 4 shown, an automatic steel grating welding device includes a welding table 1. An X-axis 2 is provided on the top surface of the welding table 1, a Y-axis 3 is provided between the top surfaces of the X-axis 2, a Z-axis 4 is provided at the front end of the Y-axis 3, and a welding head 5 is provided on the Z-axis 4. The X-axis 2, Y-axis 3 and Z-axis 4 on the numerical control welding machine drive the welding head 5 to move in the three-axis direction to achieve the purpose of automatically welding the steel grating.
[0021] A fixing mechanism 6 is provided on the top surface of the welding table 1. The fixing mechanism 6 includes a bidirectional threaded rod 10, a driving motor 12, a first clamping plate 13, a concave plate 18, a cylinder 20, a movable block 21, a second clamping plate 23, a first slider 24 and a connecting plate 27. The bidirectional threaded rod 10 is movably connected inside the top surface of the welding table 1 through first rotating rods 11 at both ends, and the driving motor 12 is fixedly connected to the rear end wall of the welding table 1. The output end of the driving motor 12 is fixedly connected to the first rotating rod 11. Two first clamping plates 13 are respectively movably connected to the bidirectional threaded rod 10 through connecting blocks 15 at the bottom surfaces, and concave plates 18 are respectively fixedly connected to the opposite side walls of the two first clamping plates 13. A cylinder 20 is fixedly connected to the outer side wall of the concave plate 18, and a movable block 21 is fixedly connected to the output end of the cylinder 20. A group of symmetric second clamping plates 23 are respectively movably connected to the opposite side walls of the two first clamping plates 13 through first sliders 24, and concave blocks 25 are respectively fixedly connected to the outer side walls of the first sliders 24 and the two side walls of the movable block 21. The connecting plate 27 is movably connected between the symmetric concave blocks 25 through second rotating rods 28 at the upper and lower ends of both sides.
[0022] As Figure 2As shown in the figure, a set of left - right symmetric T - shaped guide rails 7 are fixedly installed on the top surface of the welding table 1, and a groove 8 is opened on the top surface of the welding table 1 and located between the T - shaped guide rails 7. First rotation holes 9 are respectively opened on the front and rear end walls inside the groove 8. The provided T - shaped guide rails 7 are used for the sliding of the first clamping plate 13, and the opened groove 8 and first rotation holes 9 enable the first rotation rod 11 to rotate in the first rotation hole 9, enable the bidirectional threaded rod 10 to rotate in the groove 8, and enable the connecting block 15 to move in the groove 8;
[0023] As Figure 3 As shown in the figure, first rotation rods 11 are respectively fixedly installed at the front and rear ends of the bidirectional threaded rod 10, and the first rotation rods 11 are movably installed in the first rotation holes 9. The driving motor 12 is fixedly installed on the rear end wall of the welding table 1, and the output end of the driving motor 12 is fixedly installed together with the rear first rotation rod 11. The two first clamping plates 13 are symmetrically arranged front - to - back, and a set of left - right symmetric T - shaped sliding grooves 14 are opened on the bottom surface of the first clamping plate 13 and are movably installed with the T - shaped guide rails 7 through the T - shaped sliding grooves 14. A connecting block 15 is also fixedly installed on the bottom surface of the first clamping plate 13, and a threaded hole 16 is opened on the front end wall of the connecting block 15 and is threadedly connected with the bidirectional threaded rod 10. After the steel grating is placed on the top surface of the welding table 1, the driving motor 12 is started, and the output end drives the first rotation rod 11 to drive the bidirectional threaded rod 10 to rotate, so that the connecting block 15 moves in the groove 8 along the bidirectional threaded rod 10 through the threaded hole 16, and then drives the symmetric first clamping plates 13 to make relative movement operations on the top surface of the welding table 1 through the T - shaped sliding grooves 14 along the T - shaped guide rails 7 until it is centered and clamped between the front - to - back symmetric first clamping plates 13 according to the length of the steel grating;
[0024] As Figure 3 and Figure 4 As shown in the figure, a first sliding opening 17 is opened on the front end wall of the first clamping plate 13. The concave - shaped plate 18 is fixedly installed on the outer side wall of the first clamping plate 13, and second sliding openings 19 are respectively opened on the top and bottom surfaces of the concave - shaped plate 18. A cylinder 20 is also fixedly installed on the outer side wall of the concave - shaped plate 18, and a movable block 21 is fixedly installed on the output end of the cylinder 20. Second sliding blocks 22 are respectively fixedly installed on the top and bottom surfaces of the movable block 21, and the second sliding blocks 22 are movably installed in the second sliding openings 19. The first sliding opening 17 opened on the first clamping plate 13 is used for the sliding of the first sliding block 24. The cylinder 20 is started to drive the output end to pull the movable block 21 backward, and the second sliding blocks 22 on the top and bottom surfaces of the movable block 21 will slide in the second sliding openings 19;
[0025] As Figure 4As shown in the figure, first sliders 24 are fixedly installed on the outer side walls of the second clamping plates 23 that are symmetric left and right, and the first sliders 24 are movably installed in the first sliding openings 17. Concave blocks 25 are fixedly installed on the outer side walls of the first sliders 24 and the left and right side walls of the movable block 21 respectively. Second rotation holes 26 are respectively opened on the top surface and the bottom surface of the notch of the concave block 25. During the movement of the movable block 21 and driven by the connecting plate 27, the first slider 24 will slide in the first sliding opening 17. The first slider 24 will drive the second clamping plate 23 to move. The symmetric second clamping plates 23 will perform a relative movement operation until the steel grating is clamped and fixed between the second clamping plates 23 according to its width. The provided concave blocks 25 and the second rotation holes 26 opened on the concave blocks 25 are used to cooperate with the use of the second rotation rods 28 on both sides of the connecting plate 27 to ensure that the second rotation rods 28 can rotate in the second rotation holes 26;
[0026] As Figure 4 shown in the figure, second rotation rods 28 are fixedly installed on the top surface and the bottom surface of the left and right sides of the connecting plate 27 respectively, and the second rotation rods 28 are movably installed in the second rotation holes 26. Driven by the movable block 21, the second rotation rods 28 installed on the top surface and the bottom surface of both sides of the connecting plate 27 will respectively rotate in the second rotation holes 26 opened on the top surface and the bottom surface of the notch of the concave block 25 installed on one side of the movable block 21 and the outer side wall of the first slider 24. The connecting plate 27 will tilt, and the included angle formed between the symmetric connecting plates 27 will gradually become smaller, so that the symmetric second clamping plates 23 can perform a relative movement operation.
[0027] It should be noted that the present utility model is an automatic steel grating welding device. After placing the steel grating on the top surface of the welding table 1, the driving motor 12 on the rear end wall of the welding table 1 is turned on. The driving motor 12 drives the output end to drive the first rotating rod 11 to rotate in the first rotating hole 9. The first rotating rod 11 drives the bidirectional threaded rod 10 to rotate in the groove 8. At this time, the connecting block 15 installed on the bottom surface of the first clamping plate 13 will move along the bidirectional threaded rod 10 in the bidirectional threaded rod 10 through the threaded hole 16 opened on the front end wall, and drive the first clamping plate 13 to move on the top surface of the welding table 1. The first clamping plate 13 will slide along the T-shaped guide rail 7 installed on the top surface of the welding table 1 through the T-shaped sliding groove 14 opened on the bottom surface. The symmetrical first clamping plates 13 will perform a relative movement operation until the steel grating is centered and clamped between the first clamping plates 13 according to the length of the steel grating. Then, the cylinder 20 installed on the outer side wall of the concave plate 18 is turned on. The cylinder 20 drives the output end to drive the movable block 21 to move outward in the concave plate 18. The second sliders 22 installed on the top and bottom surfaces of the movable block 21 will slide in the second sliding openings 19 opened on the top and bottom surfaces of the concave plate 18. At this time, because the second rotating rods 28 installed on the top and bottom surfaces of both sides of the left and right symmetrical connecting plates 27 are respectively movably installed in the second rotating holes 26 opened on the top and bottom surfaces of the concave openings of the concave blocks 25 installed on one side of the movable block 21 and the rear end wall of the first slider 24, under the drive of the movement of the movable block 21, the second rotating rod 28 will rotate in the second rotating hole 26, and the connecting plate 27 will tilt. At the same time, the included angle formed between the left and right symmetrical connecting plates 27 will gradually become smaller. During this change process, the first slider 24 is driven by the concave block 25 on the first slider 24 to slide in the first sliding opening 17 opened on the front end wall of the first clamping plate 13, and the first slider 24 drives the second clamping plate 23 to move on the inner side wall of the first clamping plate 13. The left and right symmetrical second clamping plates 23 will perform a relative movement operation until the front and rear end parts of the steel grating are clamped between the second clamping plates 23 according to the width of the steel grating, so as to achieve the purpose of quickly fixing steel gratings of different specifications and sizes during the welding of steel gratings. Furthermore, not only the welding efficiency of the steel grating is improved, but also the applicability of the fixing fixture during use is improved. After the fixing of the steel grating is completed, the welding head 5 is driven to move in the three-axis directions by the X-axis 2, Y-axis 3 and Z-axis 4 on the numerical control welding machine to achieve automatic welding of the steel grating.
[0028] In summary, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, various improvements can be made to it without departing from the scope of the present utility model, and components therein can be replaced with equivalents, or some technical features can be equivalently replaced. All should be included within the protection scope of the present utility model within the spirit and principle of the present utility model.
Claims
1. An automatic steel grating welding device, comprising a welding table (1), the top surface of the welding table (1) is provided with an X-axis (2), and a Y-axis (3) is arranged between the top surfaces of the X-axis (2), the front end of the Y-axis (3) is provided with a Z-axis (4), and a welding head (5) is arranged on the Z-axis (4), characterized in that: The top surface of the welding table (1) is provided with a fixing mechanism (6), and the fixing mechanism (6) includes a bidirectional threaded rod (10), a driving motor (12), a first clamping plate (13), a concave plate (18), a cylinder (20), a movable block (21), a second clamping plate (23), a first slider (24) and a connecting plate (27). The bidirectional threaded rod (10) is movably connected inside the top surface of the welding table (1) through first rotating rods (11) at both ends, and the driving motor (12) is fixedly connected to the rear end wall of the welding table (1). The output end of the driving motor (12) is fixedly connected to the first rotating rod (11). The two first clamping plates (13) are respectively movably connected to the bidirectional threaded rod (10) through connecting blocks (15) at the bottom surfaces, and concave plates (18) are respectively fixedly connected to the opposite side walls of the two first clamping plates (13). A cylinder (20) is fixedly connected to the outer side wall of the concave plate (18), and a movable block (21) is fixedly connected to the output end of the cylinder (20). A group of symmetric second clamping plates (23) are respectively movably connected to the opposite side walls of the two first clamping plates (13) through first sliders (24), and concave blocks (25) are respectively fixedly connected to the outer side walls of the first sliders (24) and the two side walls of the movable block (21). The connecting plate (27) is movably connected between the symmetric concave blocks (25) through second rotating rods (28) at the upper and lower ends on both sides.
2. The automatic steel grating welding equipment according to claim 1, characterized in that: A group of left and right symmetric T-shaped guide rails (7) are fixedly installed on the top surface of the welding table (1), and a groove (8) is formed on the top surface of the welding table (1) and located between the T-shaped guide rails (7). First rotating holes (9) are respectively formed on the front and rear end walls inside the groove (8).
3. The automatic steel grating welding equipment according to claim 2, characterized in that: First rotating rods (11) are respectively fixedly installed at the front and rear ends of the bidirectional threaded rod (10), and the first rotating rods (11) are movably installed inside the first rotating holes (9). The driving motor (12) is fixedly installed on the rear end wall of the welding table (1), and the output end of the driving motor (12) is fixedly installed together with the rear first rotating rod (11). The two first clamping plates (13) are symmetrically arranged front and rear. A group of left and right symmetric T-shaped sliding grooves (14) are formed on the bottom surface of the first clamping plate (13), and the first clamping plate (13) is movably installed together with the T-shaped guide rails (7) through the T-shaped sliding grooves (14). A connecting block (15) is also fixedly installed on the bottom surface of the first clamping plate (13), and a threaded hole (16) is formed on the front end wall of the connecting block (15) and is threadedly connected to the bidirectional threaded rod (10) through the threaded hole (16).
4. The automatic steel grating welding equipment according to claim 3, characterized in that: A first sliding opening (17) is formed in the front end wall of the first clamping plate (13). The concave plate (18) is fixedly installed on the outer side wall of the first clamping plate (13), and second sliding openings (19) are respectively formed in the top surface and the bottom surface of the concave plate (18). A cylinder (20) is further fixedly installed on the outer side wall of the concave plate (18), and a movable block (21) is fixedly installed on the output end of the cylinder (20). Second sliding blocks (22) are respectively fixedly installed on the top surface and the bottom surface of the movable block (21), and the second sliding blocks (22) are movably installed in the second sliding openings (19).
5. An automatic steel grating welding device according to claim 4, characterized in that: First sliding blocks (24) are respectively fixedly installed on the outer side walls of the left and right symmetric second clamping plates (23), and the first sliding blocks (24) are movably installed in the first sliding opening (17). Concave blocks (25) are respectively fixedly installed on the outer side wall of the first sliding block (24) and the left and right side walls of the movable block (21), and second rotation holes (26) are respectively formed in the top surface and the bottom surface of the concave opening of the concave block (25).
6. The automatic welding equipment for steel grating according to claim 5, characterized in that: Second rotation rods (28) are respectively fixedly installed on the top surfaces and the bottom surfaces of the left and right sides of the connecting plate (27), and the second rotation rods (28) are movably installed in the second rotation holes (26).