Cover plate assembling equipment

By designing automated cover assembly equipment, using the riveting, electrical and elastic testing modules on the rotating workbench, a variety of manual operation problems in the prior art are solved, and production efficiency and product consistency are improved.

CN223114508UActive Publication Date: 2025-07-18KUNSHAN ZHISHENGRUI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421729979.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-18
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

During the assembly process of existing cover plates, multiple operators are required to conduct multiple station inspections, resulting in problems such as numerous steps, long time and low output.

Method used

Design a cover assembly equipment, including a cabinet, a test platform, a handling mechanism and an output mechanism, and use the rivet module, an electrical test module and an elastic test module on the rotating workbench for automated testing to reduce manual operation.

Benefits of technology

It has achieved the reduction of operating personnel configuration, improved output, ensured product consistency and stability, simplified operating steps and saved space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cover plate assembling equipment, a test platform, a carrying mechanism and an output mechanism are arranged on a cabinet, and the carrying mechanism carries a product which is tested on the test platform to the output mechanism to be output; the test platform comprises a rotary workbench, and a riveting module, an electrical test module and an elastic force test module which are sequentially arranged around the rotary workbench, and the carrying mechanism carries a tested product on the test platform to the output mechanism. The device has the advantages that manual work is replaced by arranging the mechanical module, meanwhile, testing is carried out around the rotary workbench, the number of operators can be reduced, steps are simplified, and meanwhile the effect of saving space can be achieved.
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Description

Technical Field

[0001] This application belongs to the technical field of cover plate detection, and particularly relates to a cover plate assembly device. Background Art

[0002] Existing cover plates need to be assembled with spring pieces. After assembly, it is necessary to detect whether the assembly is good, whether the spring piece is energized, and what the elasticity is like. These detections are carried out immediately after riveting, followed by the elastic detection and conduction short-circuit detection of the cover plate. The process requires three workers to perform detections at three workstations, and each workstation requires manual picking and placing and manual operation of the testing machine. Therefore, there are disadvantages such as numerous steps, long time consumption, low output, and the need for multiple operators. Therefore, an improved technology is proposed. Content of the Utility Model

[0003] The utility model provides a cover plate assembly device that reduces the operator configuration, improves the output, and ensures the consistency and stability of the product to solve the deficiencies in the prior art.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A cover plate assembly device includes a cabinet, on which a test platform, a handling mechanism, and an output mechanism are provided. The handling mechanism transports the products that have been tested on the test platform to the output mechanism for output; the test platform includes a rotating workbench and a riveting module, an electrical measurement module, and an elastic force test module arranged in sequence around the rotating workbench. There are carrier tables corresponding to the positions of the riveting module, the electrical measurement module, and the elastic force test module on the rotating workbench. The products are placed on the carrier tables, and the carrier tables just accommodate the products. The handling mechanism transports the products that have been tested on the test platform to the output mechanism.

[0006] Further, the riveting module includes a riveting machine located outside the rotating workbench and a position detection component located on the rotating workbench but not rotating with the rotating workbench. The position detection component includes a pushing cylinder and a pushing block located at the output end of the pushing cylinder. A position sensor is provided at one end of the pushing block close to the riveting machine.

[0007] Further, the electrical measurement module includes a mounting frame. An upper electrical measurement machine is provided at the upper end of the mounting frame, and a lower electrical measurement machine is provided in the middle of the mounting frame. A cylinder drive one for driving the upper electrical measurement machine to move up and down is provided between the upper electrical measurement machine and the mounting frame, and a cylinder drive two for driving the lower electrical measurement machine to move horizontally in a straight line is provided between the lower electrical measurement machine and the mounting bracket.

[0008] Further, the elastic force test module includes a support. A lifting cylinder and a mounting seat are provided on the front side of the upper end of the support. The output end of the lifting cylinder is connected to the mounting seat to drive the mounting seat to move up and down. An elastic meter and a pressure foot for pressing the product are provided below the mounting seat.

[0009] Further, the power-off tester is provided with two groups of probes, with four probes in each group.

[0010] Further, there are three pressing feet, which are symmetrically arranged about the center of the elastometer to prevent the product from warping at the edges.

[0011] Further, the handling mechanism includes a linear slide and a moving plate driven by the linear slide, and several cylinder grippers are installed on the moving plate.

[0012] Further, the output mechanism is a conveyor belt for outputting the assembled finished products.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. By setting up mechanical modules to replace manual labor and conducting tests around the rotary worktable, the number of operators can be reduced, the steps can be simplified, and at the same time, the space can be saved;

[0015] 2. Adding the riveting module to the product of the present utility model can effectively utilize the space. At the same time, replacing more manual workstations with mechanical structures can increase the production volume and thus improve the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solutions of the present application will be further described below in conjunction with the drawings and embodiments.

[0017] Figure 1 is a schematic structural diagram of a cover plate assembly device according to an embodiment of the present application;

[0018] Figure 2 is a schematic structural diagram of a cover plate assembly device according to an embodiment of the present application;

[0019] Figure 3 is a schematic structural diagram of a cover plate assembly device according to an embodiment of the present application;

[0020] Figure 4 is a schematic structural diagram of an elastic force test module of a cover plate assembly device according to an embodiment of the present application.

[0021] The reference numerals in the drawings are:

[0022] 1. Cabinet, 2. Test platform, 3. Handling mechanism, 4. Output mechanism, 5. Rotary worktable, 7. Riveting module, 8. Electrical test module, 9. Elastic force test module, 10. Carrier table, 11. Riveting machine, 12. Position detection component, 13. Pushing cylinder, 14. Pushing block, 15. Position sensor, 16. Mounting frame, 17. Power-on tester, 18. Power-off tester, 19. Cylinder drive one, 20. Cylinder drive two, 21. Support, 22. Lifting cylinder, 23. Elastometer, 24. Pressing foot, 25. Probe, 26. Linear slide, 27. Moving plate, 28. Cylinder gripper. Detailed implementation manners

[0023] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other.

[0024] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation on the protection scope of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0025] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "mounted", "connected" and "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0026] The technical solution of the present application will be described in detail below with reference to the drawings and in combination with the embodiments. Embodiment

[0027] This embodiment provides a cover plate assembly device, which includes a cabinet 1. A test platform 2, a handling mechanism 3, and an output mechanism 4 are provided on the cabinet 1. The handling mechanism 3 transports the products that have completed the test on the test platform 2 to the output mechanism 4 for output; the test platform 2 includes a rotary worktable 5 and a riveting module 7, an electrical test module 8, and a spring force test module 9 arranged in sequence around the rotary worktable 5. A carrier table 10 corresponding to the positions of the riveting module 7, the electrical test module 8, and the spring force test module 9 is provided on the rotary worktable 5, and there is also an empty carrier table. The product is placed on the carrier table, and the carrier table just accommodates the product. The empty carrier table facilitates the handling mechanism 4 to transport the products that have completed the test on the test platform 2 to the output mechanism 4. By using mechanical modules instead of manual labor, the product is placed on the carrier table, and the rotary worktable drives the product on the carrier table to pass through riveting, electrical testing, and spring force testing in sequence, and then outputs the cabinet, completing the work of at least three workstations and the workers at the corresponding workstations, greatly improving work efficiency; a machine cover is provided on the cabinet, and the machine cover is also provided with a host computer, a display screen, an alarm, a cooling fan, etc., which can be added according to the use requirements.

[0028] Specifically, first, riveting is carried out. The cover plate is placed on the carrier table manually or by a robot, and then the elastic sheet is placed at the corresponding position on the carrier table. The riveting module 7 includes a riveting machine 11 located outside the rotary worktable 5 and a position detection component 12 located at the center on the upper surface of the rotary worktable 5 and not rotating with the rotary worktable. The position detection component 12 includes a pushing cylinder 13 and a pushing block 14 located at the output end of the pushing cylinder 13. A position sensor 15 is provided at one end of the pushing block 14 close to the riveting machine 11. The pushing cylinder 13 moves telescopically to drive the position sensor 15 to detect the product on the carrier table below the riveting machine 11, so that the riveting machine 11 can rivet at the corresponding product position. After the position sensor 15 is used, the pushing cylinder 13 retracts to facilitate the rotation of the rotary table.

[0029] Next, electrical testing is carried out. The electrical test module 8 includes a mounting frame 16. An upper electrical tester 17 for testing the product is provided at the upper end of the mounting frame 16, and a lower electrical tester 18 is provided at the middle end of the mounting frame 16. A cylinder drive one 19 for driving the upper electrical tester 17 to move up and down is provided between the upper electrical tester 17 and the mounting frame 16, and a cylinder drive two 20 for driving the lower electrical tester 18 to move horizontally in a straight line is provided between the lower electrical tester 18 and the mounting bracket 16. The lower electrical tester 18 is conductively connected to two groups of probes 25, and each group of probes 25 has four, for testing the conduction and short circuit of the product.

[0030] Then, spring force testing is carried out. The spring force test module 9 includes a support 21. A lifting cylinder 22 and a mounting seat 23 are provided on the front surface of the upper end of the support 21. The output end of the lifting cylinder 22 is connected to the mounting seat 22 to drive the mounting seat 22 to move up and down to press the product testing position. Then, an elastometer 23 and a pressure foot 24 for pressing the product are provided below the mounting seat 22. There are three pressure feet 24, which are symmetrically arranged about the center of the elastometer 23 to prevent the product from warping.

[0031] Finally, move the tested products away. The handling mechanism 3 includes a linear slide 26 and a moving plate 27 driven by the linear slide 26. A number of cylinder grippers 28 are installed on the moving plate 27. The cylinder grippers 28 grip the products and then the linear slide drives them to move to the output mechanism. The output mechanism 4 is a conveyor belt for outputting the assembled finished products.

[0032] Since two springs are connected to the cover plate, the above riveting, electrical testing, and elastic force testing need to be cycled on both sides.

[0033] Enlightened by the ideal embodiments of the present application described above, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this application. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A cover plate assembly device, comprising a cabinet, characterized in that: The cabinet is provided with a test platform, a handling mechanism and an output mechanism. The handling mechanism transports the products that have been tested on the test platform to the output mechanism for output. The test platform includes a rotary worktable, and a riveting and pressing module, an electrical testing module, and a spring force testing module are sequentially arranged around the rotary worktable. A carrier table corresponding to the positions of the riveting and pressing module, the electrical testing module, and the spring force testing module is arranged on the rotary worktable. The handling mechanism transports the products that have been tested on the test platform to the output mechanism.

2. The cover plate assembly device according to claim 1, wherein: The riveting and pressing module includes a riveting machine located outside the rotary worktable and a position detection component located on the rotary worktable but not rotating with the rotary worktable. The position detection component includes a pushing cylinder and a pushing block located at the output end of the pushing cylinder. A position sensor is arranged at one end of the pushing block close to the riveting machine.

3. The cover plate assembling device according to claim 2, wherein: The electrical testing module includes a mounting frame. An upper electrical tester is arranged at the upper end of the mounting frame, and a lower electrical tester is arranged at the middle end of the mounting frame. A cylinder drive one for driving the upper electrical tester to move up and down is arranged between the upper electrical tester and the mounting frame, and a cylinder drive two for driving the lower electrical tester to move horizontally in a straight line is arranged between the lower electrical tester and the mounting bracket.

4. The cover plate assembly device according to claim 3, characterized in that: The spring force testing module includes a support. A lifting cylinder and a mounting seat are arranged on the front side of the upper end of the support. The output end of the lifting cylinder is connected to the mounting seat to drive the mounting seat to move up and down. An elastic meter and a pressing foot for pressing the product are arranged under the mounting seat.

5. The cover plate assembly device according to claim 3, characterized in that: The lower electrical tester is provided with two groups of probes, and each group of probes has four.

6. The cover plate assembly equipment according to claim 4, characterized in that: The pressing foot has three, which are symmetrically arranged about the center of the elastic meter to prevent the product from warping.

7. A cover plate assembly device according to claim 1, characterized in that: The handling mechanism includes a linear slide and a moving plate driven by the linear slide. A plurality of cylinder grippers are installed on the moving plate.

8. The cover plate assembly device according to claim 1, characterized in that: The output mechanism is a conveyor belt.