Waste collecting device of color steel forming machine
By designing the waste collection device of the color steel forming machine, and using the combination of conveyor belt and crushing roller, the automatic crushing and collection of waste is achieved, solving the problem of untimely accumulation of waste processing and ensuring the continuity of color steel processing.
Patent Information
- Application Number
- CN202421906372.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing waste collection device of color steel forming machine cannot realize automatic crushing and collection, resulting in untimely waste disposal and easy accumulation, affecting color steel processing operations.
A waste collection device for color steel forming machine is designed, including a conveyor belt, crushing roller and control system. The conveyor belt drives the rollers to convey waste through the motor drive roller, and the scrap is automatically crushed by crushing rollers. The pneumatic system in the collection box is used to quantitatively discharge waste.
Automatic crushing and collection of waste materials is realized, waste accumulation is avoided, and color steel processing is carried out normally.
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Figure CN223114718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste collection, in particular to a waste collection device for a color steel forming machine. Background Technique
[0002] A color steel forming machine is a device used to produce color steel tiles and color metal tiles. The shearing mechanism is the last process of the color steel tile forming machine. During the shearing process, waste will be generated, so a waste collection device is needed.
[0003] A Chinese patent with the publication number CN211464967U discloses a waste collection device for a color steel tile forming machine, which includes a frame. An aggregate block is arranged on the frame and abuts against one side of two lower knives away from the upper knife. An aggregate cavity is arranged in the aggregate block, and a blanking hole communicating the aggregate cavity and a fixed cavity is arranged on the aggregate block. When the utility model works, the upper knife moves downward into the fixed cavity, and the upper knife cooperates with the two lower knives to shear the material. The generated waste enters the aggregate cavity through the blanking hole under the action of its own gravity, completing the collection of waste, thus avoiding the waste falling on the ground and eliminating the need for staff to specifically clean and collect the waste, improving the efficiency of waste collection.
[0004] For the existing waste collection device of the color steel forming machine, the waste is not easy to collect, and automated crushing and collection operations cannot be realized. It is necessary to separately transfer and transport the waste and then perform crushing operations. If the treatment is not timely, the waste is likely to accumulate, affecting the processing operation of the color steel. Therefore, a waste collection device for a color steel forming machine is proposed to solve the above problems. Summary of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the above background technique, the utility model proposes a waste collection device for a color steel forming machine.
[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A waste collection device for a color steel forming machine of the present utility model includes a base, a workbench is fixedly connected to the base, a support plate is fixedly connected to the side wall of the workbench, four sleeves are fixedly connected to the top side of the support plate, springs are fixedly connected to the inner walls of the bottom ends of the four sleeves, and the other ends of the springs are fixedly connected to movable rods. The tops of the four movable rods are fixedly connected with an installation frame in a matching manner. Two rotating rods are rotatably installed in the installation frame, rollers are sleeved on the outer surfaces of the two rotating rods in a matching manner, a conveyor belt is sleeved on the outer surfaces of the two rollers in a matching manner, a first motor is installed on the outer side wall of the installation frame, and the output end of the first motor is connected to one end of the rotating rod. A movable electrode plate is assembled at the bottom side of the installation frame, a fixed electrode plate is installed on the top side of the support plate, a controller and an indicator light are respectively installed on the side wall of the installation frame, and the indicator light, the fixed electrode plate and the movable electrode plate are electrically connected. A material guiding hopper is fixedly connected to one end of the installation frame. When initially shearing the color steel metal tiles, the end of the color steel metal tile may not be flat enough, and the uneven part needs to be sheared off. When processing the sheared waste, the sheared waste will fall onto the conveyor belt. Due to the increase in weight, the spring is compressed by force, the movable rod drives the installation frame to move downward, and then the movable electrode plate moves downward to contact the fixed electrode plate. At this time, the indicator light receives the signal and transmits this signal to the controller. The controller receives the information and makes the first motor and the second motor start working. The roller drives the conveyor belt to rotate, and then the waste sheared and falling on the conveyor belt can be conveyed. When the conveyed waste falls into the feeding hopper, through the operation of the second motor, the first gear rotates, forcing the second gear to rotate accordingly, and then the two crushing rollers also rotate, so as to be able to crush the waste. The crushed waste will fall into the collection box for collection, so that the waste can be automatically crushed and collected in time, avoiding the phenomenon of waste accumulation, and ensuring the normal progress of the color steel processing operation.
[0007] Preferably, a collection box is arranged on the base. A feeding hole is opened at the top of the collection box, and a feeding hopper is fixedly connected to the port of the feeding hole. Two rotating shafts are rotatably installed in the feeding hopper, and both ends of the two rotating shafts penetrate through the side wall of the feeding hopper. Crushing rollers are sleeved on the outer surfaces of the two rotating shafts. A first gear and a second gear are respectively sleeved on one end of the two rotating shafts, and the first gear and the second gear are meshed with each other. A second motor is installed on the outer side wall of the collection box, and the output end of the second motor is connected to one end of one of the rotating shafts. When crushing the waste, start the operation of the second motor, make the first gear rotate, force the second gear to rotate accordingly, and then the two crushing rollers also rotate, so as to be able to crush the waste.
[0008] Preferably, a first pneumatic cylinder is installed on the side wall of the collection box. The acting end of the first pneumatic cylinder is fitted with a first pneumatic rod. A push plate is fixedly connected to the first pneumatic rod, and the push plate is arranged inside the collection box. An outlet is formed on the side wall of the collection box away from the first pneumatic cylinder. Limiting sliding rails are fixedly connected to both sides of the port of the outlet. A sealing cover plate is slidably fitted in cooperation with the two limiting sliding rails. When the waste materials in the collection box reach a certain amount, the first pneumatic cylinder is started, so that the first pneumatic rod drives the push plate to move, and thus the waste materials can be pushed out of the collection box through the outlet, facilitating the removal of the waste materials.
[0009] Preferably, a fixing frame is installed on the workbench. Two second pneumatic cylinders are installed on the top side of the fixing frame. The acting ends of the two second pneumatic cylinders are both fitted with second pneumatic rods. The bottom ends of the two second pneumatic rods are fixedly connected in cooperation with a mounting plate. An upper cutting knife is assembled on the bottom side of the mounting plate. A lower cutting knife is fixedly connected to the top side of the workbench. When shearing, the colored metal tile to be sheared is placed on the workbench. The second pneumatic cylinder is started, so that the upper cutting knife moves vertically downward. With the cooperation of the lower cutting knife, the colored metal tile can be cut off.
[0010] The beneficial effects of the present utility model are as follows:
[0011] When the present utility model initially shears the color steel metal tile, the end of the color steel metal tile may not be flat enough, and the uneven part needs to be sheared off. When processing the sheared waste materials, the sheared waste materials will fall onto the conveyor belt. Due to the increase in weight, the spring is compressed by force, the movable rod drives the mounting frame to move downward, and further the movable electrode plate moves downward to contact the fixed electrode plate. At this time, the indicator light receives the signal and transmits this signal to the controller. The controller receives the information and makes the first motor and the second motor start to operate. The roller drives the conveyor belt to rotate, and thus the waste materials sheared and falling on the conveyor belt can be conveyed. When the conveyed materials fall into the feed hopper, through the operation of the second motor, the first gear rotates, forcing the second gear to rotate accordingly, and further the two crushing rollers also rotate, so that the waste materials can be crushed. The crushed waste materials will fall into the collection box for collection, so that the waste materials can be automatically crushed and collected in a timely manner, avoiding the phenomenon of waste material accumulation, and ensuring the normal progress of the color steel processing operation. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0013] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the device;
[0014] Figure 2 It is a schematic diagram of the partial three-dimensional structure of the device;
[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the trigger conveying mechanism;
[0016] Figure 4 It is a schematic diagram of the first sectional three-dimensional structure of the collection box;
[0017] Figure 5 It is a schematic diagram of the second sectional three-dimensional structure of the collection box.
[0018] In the figure: 1, base; 2, workbench; 3, support plate; 4, sleeve; 5, movable rod; 6, spring; 7, mounting bracket; 8, roller; 9, conveyor belt; 10, first motor; 11, movable electrode plate; 12, fixed electrode plate; 13, indicator light; 14, controller; 15, feeding hopper; 16, collection box; 17, feed hopper; 18, rotating shaft; 19, crushing roller; 20, second motor; 21, first gear; 22, second gear; 23, first pneumatic cylinder; 24, push plate; 25, discharge port; 26, limit slide rail; 27, sealing cover plate; 28, fixed frame; 29, second pneumatic cylinder; 30, second pneumatic rod; 31, mounting plate; 32, upper cutting knife; 33, lower cutting knife. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1-3As shown in the figure, a waste collection device for a color steel forming machine includes a base 1, a workbench 2 is fixedly connected to the base 1, a support plate 3 is fixedly connected to the side wall of the workbench 2, four sleeves 4 are fixedly connected to the top side of the support plate 3, springs 6 are fixedly connected to the inner walls of the bottoms of the four sleeves 4, and the other ends of the springs 6 are fixedly connected to movable rods 5. The tops of the four movable rods 5 are fixedly connected in cooperation to form a mounting frame 7. Two rotating rods are rotatably installed in the mounting frame 7. Conveyor belts 9 are sleeved on the outer surfaces of the two rotating rods in cooperation. A first motor 10 is installed on the outer side wall of the mounting frame 7. The output end of the first motor 10 is connected to one end of the rotating rod. A movable electrode plate 11 is assembled on the bottom side of the mounting frame 7. A fixed electrode plate 12 is installed on the top side of the support plate 3. A controller 14 and an indicator light 13 are respectively installed on the side wall of the mounting frame 7. The indicator light 13, the fixed electrode plate 12 and the movable electrode plate 11 are electrically connected. A material guiding hopper 15 is fixedly connected to one end of the mounting frame 7; when initially shearing the color steel metal tiles, the end of the color steel metal tile may not be flat enough, and the uneven part needs to be sheared off. When processing the sheared waste, the sheared waste will fall onto the conveyor belt 9. Due to the increase in weight, the spring 6 is compressed by the force, and the movable rod 5 drives the mounting frame 7 to move downward, so that the movable electrode plate 11 moves downward to contact the fixed electrode plate 12. At this time, the indicator light 13 receives the signal and transmits this signal to the controller 14. The controller 14 receives the information and makes the first motor 10 and the second motor 20 start working. The roller 8 drives the conveyor belt 9 to rotate, so as to convey the waste sheared and fallen on the conveyor belt 9. When the conveyed waste falls into the feed hopper 17, through the operation of the second motor 20, the first gear 21 rotates, forcing the second gear 22 to rotate accordingly, and then the two crushing rollers 19 also rotate, so as to crush the waste. The crushed waste will fall into the collection box 16 for collection, so as to automatically crush and collect the waste in time, avoid the phenomenon of waste accumulation, and ensure the normal progress of the color steel processing operation.
[0021] A collection box 16 is provided on the base 1. A feed hole is formed at the top of the collection box 16. A feed hopper 17 is fixedly connected to the port of the feed hole. Two rotating shafts 18 are rotatably installed in the feed hopper 17, and both ends of the two rotating shafts 18 penetrate through the side wall of the feed hopper 17. Crushing rollers 19 are sleeved on the outer surfaces of the two rotating shafts 18. A first gear 21 and a second gear 22 are respectively sleeved on one ends of the two rotating shafts 18, and the first gear 21 meshes with the second gear 22. A second motor 20 is installed on the outer side wall of the collection box 16, and the output end of the second motor 20 is connected to one end of one of the rotating shafts 18. When crushing the waste, start the second motor 20 to operate, so that the first gear 21 rotates, forcing the second gear 22 to rotate accordingly, and then the two crushing rollers 19 also rotate, so as to be able to crush the waste.
[0022] Please refer to Figures 4-5 As shown, a first pneumatic cylinder 23 is installed on the side wall of the collection box 16. A first pneumatic rod is assembled at the acting end of the first pneumatic cylinder 23. A push plate 24 is fixedly connected to the first pneumatic rod, and the push plate 24 is arranged in the collection box 16. An outlet 25 is formed on the side wall of the collection box 16 away from the first pneumatic cylinder 23. Limiting slide rails 26 are fixedly connected to both sides of the port of the outlet 25. A sealing cover plate 27 is slidably assembled with the two limiting slide rails 26. When the waste in the collection box 16 reaches a certain amount, start the first pneumatic cylinder 23 to make the first pneumatic rod drive the push plate 24 to move, so that the waste can be pushed out of the collection box 16 through the outlet 25, which is convenient for taking out the waste.
[0023] Please refer to Figure 2 As shown, a fixing frame 28 is installed on the workbench 2. Two second pneumatic cylinders 29 are installed on the top side of the fixing frame 28. Second pneumatic rods 30 are assembled at the acting ends of the two second pneumatic cylinders 29. An installation plate 31 is fixedly connected to the bottoms of the two second pneumatic rods 30 in cooperation. An upper cutter 32 is assembled on the bottom side of the installation plate 31. A lower cutter 33 is fixedly connected to the top side of the workbench 2. When shearing, place the colored metal tile to be sheared on the workbench 2, start the second pneumatic cylinder 29 to make the second pneumatic rod 30 drive the upper cutter 32 to move vertically downward, and with the cooperation of the lower cutter 33, the colored metal tile can be cut off.
[0024] Working principle: Due to the existing waste collection device for color steel forming machines, it is difficult to collect waste, and automated crushing and collection operations cannot be achieved. It is necessary to separately transfer and convey the waste, and then perform crushing operations. If the processing is not timely, the waste is likely to accumulate, affecting the processing operation of color steel. Therefore, a waste collection device for color steel forming machines is proposed to address the above problems. When initially shearing color steel metal tiles, the ends of the color steel metal tiles may not be flat enough, and the uneven parts need to be sheared off. When shearing, place the color metal tile to be sheared on the workbench 2, start the second pneumatic cylinder 29, and make the second pneumatic rod 30 drive the upper cutting knife 32 to move vertically downward. With the cooperation of the lower cutting knife 33, the color metal tile can be cut off. When processing the sheared waste, the sheared waste will fall onto the conveyor belt 9. Due to the increase in weight, the spring 6 is compressed, and the movable rod 5 drives the mounting bracket 7 to move downward, thereby causing the movable electrode plate 11 to move downward until it contacts the fixed electrode plate 12. At this time, the indicator light 13 receives the signal and transmits this signal to the controller 14. The model of the controller 14 is ST45-M. The controller 14 receives the information and makes the first motor 10 and the second motor 20 start operating. The roller 8 drives the conveyor belt 9 to rotate, and thus can convey the waste sheared and fallen on the conveyor belt 9. When the conveyed waste drops into the feed hopper 17, through the operation of the second motor 20, the first gear 21 rotates, forcing the second gear 22 to rotate accordingly, and then the two crushing rollers 19 also rotate, so that the waste can be crushed. The crushed waste will fall into the collection box 16 for collection, thus enabling timely automated crushing and collection operations for the waste, avoiding the phenomenon of waste accumulation, and ensuring the normal progress of the color steel processing operation. When the waste in the collection box 16 reaches a certain amount, start the first pneumatic cylinder 23, and make the first pneumatic rod drive the push plate 24 to move, so that the waste can be pushed out of the collection box 16 through the discharge port 25, facilitating the removal of the waste.
[0025] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0026] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A waste collection device for a color steel forming machine, characterized in that: It includes a base (1), on which a workbench (2) is fixedly connected. A support plate (3) is fixedly connected to the side wall of the workbench (2). Four sleeves (4) are fixedly connected to the top side of the support plate (3). Springs (6) are fixedly connected to the inner walls of the bottoms of the four sleeves (4), and the other ends of the springs (6) are fixedly connected to movable rods (5). The tops of the four movable rods (5) are fixedly connected in cooperation to form a mounting frame (7). Two rotating rods are rotatably installed in the mounting frame (7), and rollers (8) are sleeved on the outer surfaces of the two rotating rods in cooperation. A conveyor belt (9) is sleeved on the outer surfaces of the two rollers (8) in cooperation. A first motor (10) is installed on the outer side wall of the mounting frame (7), and the output end of the first motor (10) is connected to one end of the rotating rod. A movable electrode plate (11) is assembled at the bottom side of the mounting frame (7). A fixed electrode plate (12) is installed on the top side of the support plate (3). A controller (14) and an indicator light (13) are respectively installed on the side wall of the mounting frame (7), and the indicator light (13), the fixed electrode plate (12) and the movable electrode plate (11) are electrically connected. A feeding hopper (15) is fixedly connected to one end of the mounting frame (7).
2. The waste collection device of a color steel forming machine according to claim 1, characterized in that: A collection box (16) is arranged on the base (1). A feeding hole is opened at the top of the collection box (16), and a feeding hopper (17) is fixedly connected to the port of the feeding hole. Two rotating shafts (18) are rotatably installed in the feeding hopper (17), and both ends of the two rotating shafts (18) penetrate through the side wall of the feeding hopper (17). Crushing rollers (19) are sleeved on the outer surfaces of the two rotating shafts (18).
3. The waste collection device of a color steel forming machine according to claim 2, characterized in that: One end of each of the two rotating shafts (18) is sleeved with a first gear (21) and a second gear (22) respectively, and the first gear (21) meshes with the second gear (22). A second motor (20) is installed on the outer side wall of the collection box (16), and the output end of the second motor (20) is connected to one end of one of the rotating shafts (18).
4. The waste collection device for a color steel forming machine according to claim 2, wherein: A first pneumatic cylinder (23) is installed on the side wall of the collection box (16). A first pneumatic rod is assembled at the acting end of the first pneumatic cylinder (23). A push plate (24) is fixedly connected to the first pneumatic rod, and the push plate (24) is arranged inside the collection box (16).
5. The waste collection device of a color steel forming machine according to claim 2, characterized in that: A discharge port (25) is opened on the side wall of the collection box (16) far away from the first pneumatic cylinder (23). Limit sliding rails (26) are fixedly connected to both sides of the port of the discharge port (25), and a sealing cover plate (27) is slidably assembled with the two limit sliding rails (26) in cooperation.
6. The waste collection device for a color steel forming machine according to claim 1, wherein: A fixing frame (28) is installed on the workbench (2). Two second pneumatic cylinders (29) are installed on the top side of the fixing frame (28). Second pneumatic rods (30) are assembled at the acting ends of the two second pneumatic cylinders (29). The bottoms of the two second pneumatic rods (30) are fixedly connected in cooperation to form a mounting plate (31). An upper cutting knife (32) is assembled at the bottom side of the mounting plate (31). A lower cutting knife (33) is fixedly connected to the top side of the workbench (2).
Citation Information
Patent Citations
Waste collecting device of color steel tile forming machine
CN211464967U